CN104711766A - Production technology for ultra-thin imitated silk fabric spunlace facial mask material - Google Patents
Production technology for ultra-thin imitated silk fabric spunlace facial mask material Download PDFInfo
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- CN104711766A CN104711766A CN201510117377.XA CN201510117377A CN104711766A CN 104711766 A CN104711766 A CN 104711766A CN 201510117377 A CN201510117377 A CN 201510117377A CN 104711766 A CN104711766 A CN 104711766A
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Abstract
The invention discloses a production technology for an ultra-thin imitated silk fabric spunlace facial mask material, and belongs to the technical field of textile materials. The production technology comprises the steps that tencel short fibers are used as raw materials which are sequentially fed into a long curtain, a horizontal opener and a big bin cotton mixing box; then the raw materials are subjected to hierarchical processing through a first fine opener and a second fine opener, the raw materials which are processed by the first fine opener are sequentially fed into a first cotton storage box, a first airflow cotton box, a first carding machine, a cross lapping machine and a draw machine, and the raw materials which are processed by the second fine opener are sequentially fed into a second cotton storage box, a second airflow cotton box and a second carding machine; afterwards, the two layers of raw materials are overlapped and then sequentially enter in a spunlace process, a drying process, an on-line detection process and a take-up process. According to the production technology for the ultra-thin imitated silk fabric spunlace facial mask material, 100% high-wet-modulus tencel short fibers are used as the raw materials, so that the liquid carrying rate of products is improved while the wet strength of a facial mask base cloth is guaranteed. In addition, the production technology lowers the cost, improves the softness of the products and is beneficial to being seamlessly attached to skin.
Description
Technical field
The present invention discloses a kind of production technology of ultra-thin Silk spunlaced face mask material, belongs to textile material technical field.
Background technology
Facial mask energy soften cuticle, prevents moisture from evaporating, and accelerates the osmotic absorption of nutriment, removes dirt and the grease of skin surface, reaches enhancing skin elasticity, prevent wrinkle from producing, and makes the effect of skin Smooth and moist more.Substantially 2 classes can be divided into: no-load build and carrier model facial mask according to its occupation mode.The latter refers to filmogen to be carrier (i.e. mask substrate), is aided with nutritional labeling and medicine, then carries out the facial mask of flush coat.Water-soluble polymer facial mask and non-weaving cloth facial mask etc. can be divided into again according to base cloth type.Non-weaving cloth facial mask take non-weaving cloth as the novel product of carrier, adopt in recent years one or more different become net modes make fibre web, the nonwoven material made by techniques such as water thorns is widely used in hygiene article sector.
Current mask substrate, in order to reduce cost and improve viscose glue wet strength, often uses terylene, the synthetic fiber that the rigidity such as polypropylene fibre are higher and viscose mixing.But due to the existence of the larger synthetic fiber of these rigidity, cause facial mask in use to make skin produce slight prodding and itching feeling thus affect consumption experience.And the poor synthetic fiber of water imbibition cause the liquid carrying rate of mask substrate lower thus affect product result of use, conventional terylene, polypropylene fiber to environment, can be unfavorable for environmental protection.
Summary of the invention
The object of this invention is to provide the production technology of the ultra-thin Silk spunlaced face mask material that a kind of liquid carrying rate is high, pliability is good.
For achieving the above object, the technical solution adopted in the present invention is:
A production technology for ultra-thin Silk spunlaced face mask material, adopts sky silk short fiber to be raw material, feeds long curtain, horizontal opener, large storehouse blending box successively; Then layered shaping is carried out by refined opener one, refined opener two, raw material after refined opener one processes feeds cotton storage tank one, air-flow hopper one, carding machine one, cross lapping machine, drawing machine successively, and the raw material after refined opener two processes feeds cotton storage tank two, air-flow hopper two, carding machine two successively; Then two-layer raw material is carried out superimposed, then enter water thorn operation, baking operation, on-line checkingi operation, coiling process successively.
As the further setting of such scheme, the main cylinder working roll of described carding machine one is 60m/min, and main cylinder angle stripper is 120m/min, and main cylinder rotating speed is 1100 m/min.
The main cylinder working roll of described carding machine two is 70m/min, and main cylinder angle stripper is 140m/min, and main cylinder rotating speed is 1200 m/min.
Described drawing machine is the mixed and disorderly drawing machine of fibre web, and drafting multiple is 3.5-3.7 times.
6 water jet water thorn pressure of described water thorn operation are set as respectively: 35bar, 90bar, 100bar, 90bar, 90bar, 100bar.
In described baking operation, dryer temperature controls at 110 DEG C-130 DEG C.
The production technology of the ultra-thin Silk spunlaced face mask material of the present invention, mainly has the following advantages:
1, ultra-thin Silk spunlaced face mask material uses 100% day silk short fiber as raw material.It silk, as a kind of viscose glue of novel high wet modulus, not only have the high-hygroscopicity of common viscose glue, but also it is high to have specific strength, is 38-42cN/tex, and wet strong loss is low, is less than 15%, soft, drapability good.Tencel fiber has fibrillation to be inclined to, and division easily occurs in water thorn process and produces fubril suede, be conducive to the flexibility and the good touch that improve this product.
2, adopt water thorn reinforcement process, material is fine and close, and voidage is high, fully can ensure the degree of stability of nutrient solution in face-mask material.
3, this product is under the condition of higher band liquid rate, has again thinner thickness simultaneously, the nutrient solution in facial mask can be utilized effectively fully.And the higher flexibility of this product makes facial mask have lower bending stiffness, can contact with skin of face fully and have good sense of touch.
In a word, poor for the water suction of current traditional mask substrate, liquid carrying rate is low, it is facial scratchy easily to cause, be unfavorable for the shortcomings such as environmental protection, the production technology of the ultra-thin Silk spunlaced face mask material of the present invention, use 100% high wet modulus sky silk short fiber as raw material, ensure that mask substrate wet strong while improve the liquid carrying rate of product.In addition, production technology of the present invention not only reduces cost and improves the pliability of product, is conducive to skin seamless applying.
The physical performance index of the present invention's ultra-thin Silk spunlaced face mask material is as follows:
1, product grammes per square metre: 45.0g/m
2;
2, water absorption rate: 768%;
3, ultimate strength: longitudinal 90.0N, laterally 38.1 N;
4, elongation at break: longitudinal 33.1%, horizontal 71.6%;
5, Tear strength: longitudinal 7.4N, horizontal 10.0N.
Detailed description of the invention
Embodiment 1
The production technology of the ultra-thin Silk spunlaced face mask material of the present invention, adopts sky silk short fiber to be raw material, specifically comprises the following steps:
Raw material is fed successively long curtain, horizontal opener, large storehouse blending box; Then layered shaping is carried out by refined opener one, refined opener two, raw material after refined opener one processes feeds cotton storage tank one, air-flow hopper one, carding machine one, cross lapping machine, drawing machine successively, and the raw material after refined opener two processes feeds cotton storage tank two, air-flow hopper two, carding machine two successively; Then two-layer raw material is carried out superimposed, then enter water thorn operation, baking operation, on-line checkingi operation, coiling process successively.
Wherein, the main cylinder working roll of carding machine one is 60m/min, and main cylinder angle stripper is 120m/min, and main cylinder rotating speed is 1100 m/min.Every doffer's output fibre web of carding machine one is less than 16g/m
2.
The main cylinder working roll of carding machine two is 70m/min, and main cylinder angle stripper is 140m/min, and main cylinder rotating speed is 1200 m/min.
Drawing machine is the mixed and disorderly drawing machine of fibre web, and drafting multiple is 3.5 times.
6 water jet water thorn pressure of water thorn operation are set as respectively: 35bar, 90bar, 100bar, 90bar, 90bar, 100bar.
In baking operation, dryer temperature controls at 110 DEG C.
Embodiment 2
The production technology of the ultra-thin Silk spunlaced face mask material of the present invention, adopts sky silk short fiber to be raw material, specifically comprises the following steps:
Raw material is fed successively long curtain, horizontal opener, large storehouse blending box; Then layered shaping is carried out by refined opener one, refined opener two, raw material after refined opener one processes feeds cotton storage tank one, air-flow hopper one, carding machine one, cross lapping machine, drawing machine successively, and the raw material after refined opener two processes feeds cotton storage tank two, air-flow hopper two, carding machine two successively; Then two-layer raw material is carried out superimposed, then enter water thorn operation, baking operation, on-line checkingi operation, coiling process successively.
Wherein, the main cylinder working roll of carding machine one is 60m/min, and main cylinder angle stripper is 120m/min, and main cylinder rotating speed is 1100 m/min.Every doffer's output fibre web of carding machine one is less than 16g/m
2.
The main cylinder working roll of carding machine two is 70m/min, and main cylinder angle stripper is 140m/min, and main cylinder rotating speed is 1200 m/min.
Drawing machine is the mixed and disorderly drawing machine of fibre web, and drafting multiple is 3.6 times.
6 water jet water thorn pressure of water thorn operation are set as respectively: 35bar, 90bar, 100bar, 90bar, 90bar, 100bar.
In baking operation, dryer temperature controls at 120 DEG C.
Embodiment 3
The production technology of the ultra-thin Silk spunlaced face mask material of the present invention, adopts sky silk short fiber to be raw material, specifically comprises the following steps:
Raw material is fed successively long curtain, horizontal opener, large storehouse blending box; Then layered shaping is carried out by refined opener one, refined opener two, raw material after refined opener one processes feeds cotton storage tank one, air-flow hopper one, carding machine one, cross lapping machine, drawing machine successively, and the raw material after refined opener two processes feeds cotton storage tank two, air-flow hopper two, carding machine two successively; Then two-layer raw material is carried out superimposed, then enter water thorn operation, baking operation, on-line checkingi operation, coiling process successively.
Wherein, the main cylinder working roll of carding machine one is 60m/min, and main cylinder angle stripper is 120m/min, and main cylinder rotating speed is 1100 m/min.Every doffer's output fibre web of carding machine one is less than 16g/m
2.
The main cylinder working roll of carding machine two is 70m/min, and main cylinder angle stripper is 140m/min, and main cylinder rotating speed is 1200 m/min.
Drawing machine is the mixed and disorderly drawing machine of fibre web, and drafting multiple is 3.7 times.
6 water jet water thorn pressure of water thorn operation are set as respectively: 35bar, 90bar, 100bar, 90bar, 90bar, 100bar.
In baking operation, dryer temperature controls at 130 DEG C.
Ultra-thin Silk spunlaced face mask material of the present invention, under the condition of higher band liquid rate, has again thinner thickness simultaneously, the nutrient solution in facial mask can be utilized effectively fully.And the higher flexibility of the present invention makes facial mask have lower bending stiffness, can contact with skin of face fully and have good sense of touch.
Above-described embodiment only illustrates inventive concept of the present invention for explaining, but not the restriction to rights protection of the present invention, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should fall into protection scope of the present invention.
Claims (6)
1. a production technology for ultra-thin Silk spunlaced face mask material, is characterized in that: adopt sky silk short fiber to be raw material, feeds long curtain, horizontal opener, large storehouse blending box successively; Then layered shaping is carried out by refined opener one, refined opener two, raw material after refined opener one processes feeds cotton storage tank one, air-flow hopper one, carding machine one, cross lapping machine, drawing machine successively, and the raw material after refined opener two processes feeds cotton storage tank two, air-flow hopper two, carding machine two successively; Then two-layer raw material is carried out superimposed, then enter water thorn operation, baking operation, on-line checkingi operation, coiling process successively.
2. the production technology of ultra-thin Silk spunlaced face mask material as claimed in claim 1, is characterized in that: the main cylinder working roll of described carding machine one is 60m/min, and main cylinder angle stripper is 120m/min, and main cylinder rotating speed is 1100 m/min.
3. the production technology of ultra-thin Silk spunlaced face mask material as claimed in claim 1, is characterized in that: the main cylinder working roll of described carding machine two is 70m/min, and main cylinder angle stripper is 140m/min, and main cylinder rotating speed is 1200 m/min.
4. the production technology of ultra-thin Silk spunlaced face mask material as claimed in claim 1, is characterized in that: described drawing machine is the mixed and disorderly drawing machine of fibre web, and drafting multiple is 3.5-3.7 times.
5. the production technology of ultra-thin Silk spunlaced face mask material as claimed in claim 1, is characterized in that: 6 water jet water thorn pressure of described water thorn operation are set as respectively: 35bar, 90bar, 100bar, 90bar, 90bar, 100bar.
6. the production technology of ultra-thin Silk spunlaced face mask material as claimed in claim 1, it is characterized in that: in described baking operation, dryer temperature controls at 110 DEG C-130 DEG C.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510117377.XA CN104711766A (en) | 2015-03-18 | 2015-03-18 | Production technology for ultra-thin imitated silk fabric spunlace facial mask material |
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| CN201510117377.XA CN104711766A (en) | 2015-03-18 | 2015-03-18 | Production technology for ultra-thin imitated silk fabric spunlace facial mask material |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105200656A (en) * | 2015-10-08 | 2015-12-30 | 嘉兴学院 | Non-woven mask base cloth and manufacturing method thereof |
| CN115449971A (en) * | 2021-05-20 | 2022-12-09 | 陕西鼎川织业新材料科技有限公司 | Pure tencel non-yarn stitch-bonding mask base fabric and preparation method thereof |
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| CN1699662A (en) * | 2005-04-12 | 2005-11-23 | 张水华 | Production process of porous high-whitening environment-friendly soft tissue cloth |
| CN101397720A (en) * | 2008-10-17 | 2009-04-01 | 洪桂焕 | Bamboo fiber spunlace nonwoven material and production process thereof |
| CN102560893A (en) * | 2011-12-26 | 2012-07-11 | 绍兴县和中合纤有限公司 | Production process of silk fiber spunlace non-woven fabrics |
| WO2012150902A1 (en) * | 2011-05-04 | 2012-11-08 | Sca Hygiene Products Ab | Method of producing a hydroentangled nonwoven material |
| CN103352318A (en) * | 2013-07-04 | 2013-10-16 | 绍兴县和中合纤有限公司 | Production process of spunlace nonwoven fabric combining with pearl fibers and viscose |
| CN203855780U (en) * | 2014-05-08 | 2014-10-01 | 陈国华 | Production process system of Lyocell spun-laced invisible nonwoven fabric |
-
2015
- 2015-03-18 CN CN201510117377.XA patent/CN104711766A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1699662A (en) * | 2005-04-12 | 2005-11-23 | 张水华 | Production process of porous high-whitening environment-friendly soft tissue cloth |
| CN101397720A (en) * | 2008-10-17 | 2009-04-01 | 洪桂焕 | Bamboo fiber spunlace nonwoven material and production process thereof |
| WO2012150902A1 (en) * | 2011-05-04 | 2012-11-08 | Sca Hygiene Products Ab | Method of producing a hydroentangled nonwoven material |
| CN102560893A (en) * | 2011-12-26 | 2012-07-11 | 绍兴县和中合纤有限公司 | Production process of silk fiber spunlace non-woven fabrics |
| CN103352318A (en) * | 2013-07-04 | 2013-10-16 | 绍兴县和中合纤有限公司 | Production process of spunlace nonwoven fabric combining with pearl fibers and viscose |
| CN203855780U (en) * | 2014-05-08 | 2014-10-01 | 陈国华 | Production process system of Lyocell spun-laced invisible nonwoven fabric |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105200656A (en) * | 2015-10-08 | 2015-12-30 | 嘉兴学院 | Non-woven mask base cloth and manufacturing method thereof |
| CN105200656B (en) * | 2015-10-08 | 2017-09-29 | 嘉兴学院 | Nonwoven mask substrate and preparation method thereof |
| CN115449971A (en) * | 2021-05-20 | 2022-12-09 | 陕西鼎川织业新材料科技有限公司 | Pure tencel non-yarn stitch-bonding mask base fabric and preparation method thereof |
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Application publication date: 20150617 |