Summary of the invention
In order to solve the problems of the technologies described above, the technical solution used in the present invention is to provide a kind of draw gear, can save the energy on the one hand, can directly be driven by propulsion source; Simple structure on the other hand, saves space, replaces the retarding device of existing complexity to realize deceleration.
Comprise according to draw gear of the present invention: stepless rope; The first volume cartridge that structure is identical and volume Two cartridge, these two roll device axis being parallel ground are arranged and can respectively around respective pivot axis; Wherein, each roll device comprises coaxially arranged and can the parent roll of synchronous axial system and little reel, and the diameter of wherein said parent roll is greater than the diameter of described little reel.Wherein, the outer peripheral face of described first volume cartridge and volume Two cartridge is respectively equipped with the guide groove that many are held stepless ropes.Described first volume cartridge and described volume Two cartridge away from one another from side be outside, described stepless rope alternately walks around the outside of described first volume cartridge and the outside of described volume Two cartridge with canoe that is left-handed or dextrorotation successively by the guide groove embedded on each roll device.Stepless rope reserves one section of buffer field after laying out from the parent roll of first volume cartridge or the parent roll of volume Two cartridge, then continues in the little reel of the little reel or volume Two cartridge that enter first volume cartridge; After completing winding, make two of stepless rope terminations be combined together to form carrying section.
In the art, " stepless rope " refers to continuous print rope, does not have the place disconnected, do not have termination in other words in rope.It will be understood by those skilled in the art that stepless rope does not have termination to be only in running order lower at stepless rope.In the present invention, stepless rope had termination before completing winding, and can be divided into some sections.After completing winding, the termination knot of stepless rope (or each section of stepless rope) is combined, thus forms Endless, stepless rope without breakpoint.Stepless rope can according to any suitable material of application scenario choice for use, such as steel rope.Due to stepless rope Endless, therefore, in this application, all places referring to winding order are all for illustrative purposes, and the overall winding method for stepless rope does not constitute any limitation.According to preferred version of the present invention, stepless rope is made up of flexible material.
According to one preferred embodiment, at least one in first volume cartridge and volume Two cartridge is provided with transmission device, and at least one making in described first volume cartridge and volume Two cartridge is driven rotation.Certainly it is also feasible that, described first volume cartridge and volume Two cartridge are all provided with transmission device, and described first volume cartridge and volume Two cartridge can be rotated by driving at the same time or separately.Involved transmission device can be any transmission device be applicable in prior art, also can have deceleration, thus make draw gear of the present invention have the advantage of multi-stage speed-reducing.
According to further preferred embodiment, the transmission device of described first volume cartridge comprises the first coaxially arranged gear, and the transmission device of described volume Two cartridge comprises the second coaxially arranged gear; The number of teeth of described first gear and described second gear is equal; Described first gear and described second gear engage with transmission gear simultaneously, and described transmission gear is connected with the output shaft of propulsion source and is driven by this output shaft and rotates; The number of teeth of described transmission gear is less than the number of teeth of described first gear and described second gear.Extra retarding stage is achieved with the first gear and engaging of the second gear by transmission gear.
According to one preferred embodiment, rope pivot angle when described stepless rope is wound into volume Two cartridge from first volume cartridge or is wound into first volume cartridge from volume Two cartridge is less than 5 °.Prevent the stepless rope of such as steel rope from side friction occurring in distraction procedure thus.
According to one preferred embodiment, described carrying section can carry and wait to draw object; Described buffer field is provided with counterweight.Certainly, described buffer field also can be made to carry to wait to draw object; Described carrying section is provided with counterweight.Further preferably, according to practical application, carrying section can be enable to carry and wait to draw object, buffer field can carry another and wait to draw object, can improve the efficiency of traction work thus, saves the energy.
Preferably, described counterweight is the appearance rope device for storing and provide stepless rope.This appearance rope device can store and provide the buffer field of necessary stepless rope according to practical application on the one hand; This appearance rope device has certain deadweight, in order to balance the load in carrying section to a certain extent on the other hand.
Also preferred, described appearance rope device is assembly pulley.This assembly pulley is such as located and carry load, to realize counterweight effect buffer field by fixed pulley.Further preferably, described carrying section is also positioned by this assembly pulley, or can share a part of load in addition.
According to one preferred embodiment, described draw gear can draw object by any direction spatially.As previously mentioned, draw gear of the present invention can according to actual needs such as in elevator or other weight-lifting equipment for vertical direction traction, or aloft to draw for horizontal direction in object transfer.Under special circumstances, draw gear of the present invention can also be utilized under the effect of auxiliary device along the direction of tilt traction object relative to ground.
When draw gear draws object on the direction vertical relative to ground, reeled on such two roll devices by stepless rope, achieve such mechanical relationship:
(R
1-R
2) × G/2=F × R
1; That is, F/G=(R
1-R
2)/(2 × R
1).
Wherein, R
1the radius of parent roll, R
2be the radius of little reel, F is tractive force, and G is trailed object.Therefore, the ratio of F and G can have very large scope, and then realizes large-scale reduction ratio.And so large-scale reduction ratio is only had in the prior art and could be realized by large-scale retarding device.Obviously, draw gear of the present invention solves the excessive problem that takes up room, and then avoids the consumption of large-scale retarding device to mass energy.
Therefore, the deceleration effort due to draw gear itself eliminates the retarding device of the complexity after being arranged on motor output shaft, saves structure space and manufacturing step, and can save the energy by Direct driver, meets the demand of environmental protection and energy saving.
Detailed description of the invention
Fig. 1 shows the schematic diagram according to a draw gear of the present invention embodiment.This draw gear comprises: stepless rope; There is first volume cartridge 1 and the volume Two cartridge 2 of same structure.This two roll devices 1,2 axis being parallel ground is arranged, and can respectively around respective pivot center x
1, x
2rotate.Each roll device 1,2 comprises coaxially arranged and can the parent roll 11,21 of synchronous axial system and little reel 12,22, wherein, and the diameter R of parent roll 11,21
1be greater than the diameter R of little reel 12,22
2(composition graphs 4).The outer peripheral face of first volume cartridge 1 and volume Two cartridge 2 is respectively equipped with many around the guide groove 111,112,113,114,121,123,124,211,212,214,221,224 for holding stepless rope in the mode embedded.
Here be noted that and on the outer peripheral face of each parent roll 11,21 and little reel 12,22, be provided with four guide grooves in this embodiment, indicate the part guide groove on each large and small reel, so that explanation with Reference numeral.Should recognize, the shape of guide groove and quantity are not core contents of the present invention, therefore not particular determination.
First volume cartridge 1 and volume Two cartridge 2 away from one another from side be outside, stepless rope alternately walks around the outside of first volume cartridge 1 and the outside of described volume Two cartridge 2 with canoe that is left-handed or dextrorotation successively by the guide groove embedded on each roll device.Stepless rope reserves one section of buffer field L after laying out from the parent roll 11 of first volume cartridge 1 or the parent roll 21 of volume Two cartridge 2
2, then continue in the little reel 22 of the little reel 12 or volume Two cartridge 2 that enter first volume cartridge 1; After completing winding, make two of stepless rope terminations be combined together to form carrying section L
1.
Such as Fig. 1 illustrates particularly, from left sides, first stepless rope is embedded into the first guide groove 111 of the parent roll 11 of first volume cartridge 1 in the mode of dextrorotation, after walking around this parent roll 11, enter into the second guide groove 212 of the parent roll 21 of volume Two cartridge 2, in second guide groove 112 of the then parent roll 11 of wraparound first volume cartridge 1 again, by that analogy.After the 3rd guide groove 113 of the parent roll 11 from first volume cartridge 1 lays out the 4th guide groove 214 of the parent roll 21 entering into volume Two cartridge 2, stepless rope reserves one section of buffer field L
2, this buffer field L
2length according to the weight of reality traction object and the distance that will draw etc. because usually determining.Next, this buffer field L
2be transitioned in the first guide groove 221 of the little reel 22 of volume Two cartridge 2, and be wound up in the first guide groove 121 of the little reel 12 of first volume cartridge 1 through this first guide groove 221, winding is continued, until this stepless rope lays out the 4th guide groove 224 of the little reel 22 entering into volume Two cartridge 2 from the 3rd guide groove 123 of the little reel 12 of first volume cartridge 1 according to aforementioned manner.Complete winding thus, and make stepless rope lay out termination and initial being combined around entering termination knot, thus form carrying section L
1, this carrying section L
1length also according to the weight of reality traction object and the distance that will draw etc. because usually determining.
In a preferred embodiment, rope pivot angle when stepless rope is wound into volume Two cartridge 2 from first volume cartridge 1 or is wound into first volume cartridge 1 from volume Two cartridge 2 is less than 5 °.Can effectively prevent the stepless rope of such as steel rope from side friction occurring in distraction procedure like this.And preferred stepless rope is made up of flexible material.
Also each connection transmission device is distinguished in little reel 12,22 side near two roll devices 1,2.In this embodiment, the little reel 12 of first volume cartridge 1 connects the first gear 110, and the little reel 22 of volume Two cartridge 2 connects the second gear 120.The number of teeth of the first gear 110 and the second gear 120 is equal, and engage with a transmission gear 140 simultaneously, this transmission gear 140 is connected with the output shaft 130 of a propulsion source 100 again and is driven rotation by this output shaft 130, drive the first gear 110 and the synchronous equidirectional rotation of the second gear 120 thus further, thus drive first volume cartridge 1 and volume Two cartridge 2 to start draw operations.At this, the number of teeth of transmission gear 140 is less than the number of teeth of the first gear 110 and the second gear 120, thus achieves an independent retarding stage by transmission gear 140 with the first gear 110 and engaging of the second gear 120.In addition, propulsion source 100 can be electrical motor, also can be that other provides the equipment of power.
It is to be noted, in the present invention, because each roll device 1,2 comprises coaxially arranged and can the parent roll 11,21 of synchronous axial system and little reel 12,22, so the parent roll of each roll device and little reel preferably can be made to utilize identical material to be integrally processed into, so that manufacture and save cost.Certainly, because parent roll is different with the weight capacity of little reel, the difference in service life may be caused when using commaterial to be made into integration, thus also first can manufacture respectively, then fitting together parts as a whole and be assemblied in further in draw gear.So also be convenient to indivedual parent roll or little reel impaired time, change respectively.
Fig. 2 shows the schematic diagram according to another embodiment of draw gear of the present invention.This embodiment is with the difference of the embodiment of Fig. 1: the first volume cartridge 1 in Fig. 1 and volume Two cartridge 2 are each is respectively connected a transmission device; And in Fig. 2, only first volume cartridge 1 connects a transmission device 10.Therefore, the first volume cartridge 1 of Fig. 1 and volume Two cartridge 2 can be rotated by driving simultaneously, and in Fig. 2 only first volume cartridge 1 rotated by driving, then drive volume Two cartridge 2 to rotate by the friction force between stepless rope and volume Two cartridge 2.But the present invention is not limited to this, such as, also only can connect a transmission device by volume Two cartridge 2; Or also another transmission device can be arranged to be connected with volume Two cartridge 2 on the basis of the embodiment of Fig. 2, make first volume cartridge 1 and volume Two cartridge 2 to be rotated by driving at the same time or separately thus.
Fig. 3 buffer field shown according to rope stepless in draw gear of the present invention is provided with the schematic diagram of the embodiment of assembly pulley.Difference is compared with the embodiment of Fig. 2, and Fig. 3 is also as Fig. 1, and first volume cartridge 1 and volume Two cartridge 2 distinguish each connection transmission device 110,120.And difference is compared with the embodiment of Fig. 1, the transmission device of Fig. 3 is arranged on the side near parent roll.In addition, stepless rope only schematically shows with solid line and dotted line in figure 3.For the principle of work of transmission device see the explanation to Fig. 1, do not repeat them here.
Can be recognized by Fig. 3, carrying section L
1can carry and wait to draw object.In this embodiment, for the ease of traction, at this carrying section L
1be provided with the suspension hook that can hang object.In addition, at buffer field L
2be provided with counterweight.Certainly, also buffer field L can be made
2carry and wait to draw object; Carrying section L
1be provided with counterweight.Further preferably, according to practical application, carrying section L can be made
1can carry and wait to draw object, buffer field L
2can be carried another wait to draw object.For all carrying the situation needing to draw object, such as in hoisting operations, when carrying section carries in time drawing object and rise to summit, buffer field drops to nadir, make buffer field carry another to wait to draw object, then run by reversion, make buffer field increase, carrying section declines, thus realizes the lifting effect of buffer field.Such lifting scheme also add the work efficiency of hoisting operations, saves the energy.
Counterweight can for the appearance rope device for storing and provide stepless rope.Holding rope device can be the proprietary container for holding stepless rope, also can as shown in this embodiment, make appearance rope device be configured to assembly pulley 3.Here, assembly pulley 3 is arranged to three rows, and each row can arrange multiple pulley, and the quantity of pulley can be determined according to the length of the stepless rope that will store and provide.By making the position of assembly pulley fix, location buffer field L further
2, make the buffer field L of stepless rope
2regularly be wrapped on assembly pulley, avoid being deposited in together mussily, prevent knotting and save space.
In a preferred embodiment, carrying section L
1also positioned by this assembly pulley, but also carrying section L can be shared by this assembly pulley
1load.As shown in Figure 3, carrying section L
1first turned to by the strong point 31 fixed point, then through two fixed pulleys, then reserve the part of carrying object.One of advantage of this embodiment is, the angle of two parts hauling rope of the carrying object of stepless rope is diminished, closer to parallel with the lead of object, thus cuts down the swing of stepless rope, make the process of traction object more steady.In addition, at buffer field L
2carry and wait to draw object, carrying section L
1when being provided with assembly pulley (not shown), assembly pulley can needing carrying section L according to assembling
1position, and share carrying section L further
1load, make carrying section L
1with buffer field L
2load coordinate mutually.
Here it is to be noted, the distance will drawn due to the draw gear in practical application is very long, and the radius of roll device that stepless rope reels is far smaller than the length that will draw, therefore two parts hauling rope of the carrying object of stepless rope is negligible relative to the angle of the lead of object.That is, 1/2nd of weight of object shared by every part hauling rope.Accordingly, Fig. 4 shows the schematic diagram of the relation between tractive force and trailed weight of object realized according to draw gear of the present invention.Embody the situation that draw gear draws object on the direction vertical relative to ground in this embodiment, wherein, stepless rope reels on such two roll devices, achieves such mechanical relationship:
(R
1-R
2) × G/2=F × R
1; That is, F/G=(R
1-R
2)/(2 × R
1).
Wherein, R
1the radius of parent roll, R
2be the radius of little reel, F is tractive force, and G is trailed object.Therefore, the ratio of F and G can have very large scope, and then realizes large-scale reduction ratio.And so large-scale reduction ratio is only had in the prior art and could be realized by large-scale retarding device.Obviously, draw gear of the present invention solves the excessive problem that takes up room, and then avoids the consumption of large-scale retarding device to mass energy.
In addition, draw gear also can draw object by other any direction spatially.As previously mentioned, draw gear of the present invention can according to actual needs such as except in elevator or other weight-lifting equipment for except vertical direction traction, can also aloft draw for horizontal direction in object transfer.Under special circumstances, draw gear of the present invention can also be utilized under the effect of auxiliary device along the direction of tilt traction object relative to ground.
Protection scope of the present invention is only defined by the claims.Have benefited from instruction of the present invention, those skilled in the art can make various modification, amendment or replacement to the present invention as the case may be when not exceeding scope, and these modification, amendment or replacement fall into protection scope of the present invention.