CN104709763A - Flat winding type high-speed bobbin winder - Google Patents
Flat winding type high-speed bobbin winder Download PDFInfo
- Publication number
- CN104709763A CN104709763A CN201410819952.6A CN201410819952A CN104709763A CN 104709763 A CN104709763 A CN 104709763A CN 201410819952 A CN201410819952 A CN 201410819952A CN 104709763 A CN104709763 A CN 104709763A
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- yarn
- transverse bracket
- high speed
- perpendicular support
- base
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Abstract
The invention discloses a flat winding type high-speed bobbin winder. The flat winding type high-speed bobbin winder comprises supports. The supports comprise the horizontal support and the vertical support. The horizontal support is detachably installed in the middle of the vertical support. Automatic yarn unwinding devices, overfeeding rollers, digital tension yarn control devices, online tension sensors, active driving yarn bobbin winding devices and transverse yarn guide forming devices. Two bases are symmetrically arranged on the two sides of the lower end of the vertical support and detachably connected with the vertical support, and the two automatic yarn unwinding devices are installed on the two bases respectively. Two supporting rods are perpendicularly and fixedly arranged at the left end of each base, and two supporting rods are perpendicularly and fixedly arranged at the right end of each base. A safety baffle is detachably arranged on each supporting rod, and the corresponding automatic yarn unwinding device is installed between the two safety baffles of each base. According to the scheme, after the automatic yarn unwinding devices are arranged, down pile making of yarn is automatically performed by the machines, so that the yarn is evenly waxed after down pile making, and yarn winding efficiency and quality are high; the flat winding type high-speed bobbin winder is simple in structure and reliable in working.
Description
Technical field
The present invention relates to bobbin-winding machine technical field, be specifically related to a kind of flat coiled form high speed cone winder.
Background technology
It is few that one side bobbin-winding machine configures single ingot seat in the plane quantity usually, be mainly used in carrying out hair down operation to all kinds of yarn, be cylinder yarn yarn class being wound into again certain length, and the production tooling to rear operation and the influential all kinds of harmful yarn defect of final finished quality can be removed.Many yarns usually can need again hair down again around once before entering machining; in hair down winding process; yarn can pass through waxing attachment; add time wax to line, the line walked around like this added wax, the object done like this be allow yarn relatively cunning be easier to processing; current line class hair down process is by manually-operated; therefore after hair down, line is waxed often even not, and easily affect production, the coil of wire effect and quality that can process is all not high.
Summary of the invention
For the deficiency that prior art exists, the object of the present invention is to provide the flat coiled form high speed cone winder that a kind of reasonable in design, structure are simple, reliable operation, coil of wire effect and quality are high.
For achieving the above object, the invention provides following technical scheme: a kind of flat coiled form high speed cone winder, comprise support, this support comprises transverse bracket and perpendicular support, transverse bracket is detachably arranged on perpendicular mid-stent, described perpendicular support is disposed with the automatic take-off device of yarn from the bottom up, overfeeding roller, digital tension yarn control setup, line tension sensor, yarn cylinder active drive wind2 and traversing guide building mortion, described perpendicular pedestal lower end bilateral symmetry is provided with two bases, two bases are all installed an automatic take-off device of yarn, and each base all removably connects with perpendicular support, two ends, each base left and right are vertically fixedly installed two strut bars, every root strut bar is detachably provided with one piece of safety screen, between two pieces of safety screens of each base, the automatic take-off device of yarn is installed, described overfeeding roller is provided with roller mount pad, and overfeeding roller is detachably arranged on transverse bracket one end by roller mount pad, described digital tension yarn control setup is arranged on overfeeding roller with on the transverse bracket of one end, and digital tension yarn control setup and transverse bracket removably connect, described line tension sensor is positioned at directly over digital tension yarn control setup, and arranges near digital tension yarn control setup, yarn cylinder active drive wind2 is vertically mounted on transverse bracket upper surface, and yarn cylinder active drive wind2 and transverse bracket removably connect, described transverse bracket deviates from perpendicular support coupling end and installs traversing guide building mortion, and traversing guide building mortion and transverse bracket are detachably arranged.
By adopting technique scheme, after arranging the automatic take-off device of yarn, line class hair down process is operated by machine automatization, and after making hair down, line is waxed evenly, and coil of wire effect and quality is high; And digital tension yarn control setup, traversing guide are embarked on journey, device and yarn cylinder active drive wind2 arrange rationally, and structure is simple, have at a high speed, efficient, energy-saving and environmental protection and the low advantage of operating cost, and structure is simple, reliable operation.
The present invention is set to further: described perpendicular support is symmetrically arranged with two overfeeding rollers, two digital tension yarn control setups, two line tension sensors, two yarn cylinder active drive wind2s and two traversing guide building mortions, the automatic take-off device of the yarn described in cooperation forms two manufacturing lines.By this setting, vibrational power flow is more reasonable, and production efficiency is higher.
The present invention is also set to further: each base and perpendicular support are bolted fixing, and every root strut bar and base are bolted fixing, and every block safety screen and post upper are connected by screw fixing.By this setting, base, strut bar and safety screen are easy to connect, fixing reliable.
The present invention is also set to further: described roller mount pad and transverse bracket are connected by screw fixing.By this setting, described roller mount pad is easy to connect, fixing reliable.
The present invention is also set to further: described digital tension yarn control setup and transverse bracket are connected by screw fixing.By this setting, digital tension yarn control setup is easy to connect, fixing reliable.
The present invention is also set to further: described line tension sensor and transverse bracket are connected by screw fixing.By this setting, line tension sensor is easy to connect, fixing reliable.
The present invention is also set to further: described traversing guide building mortion and transverse bracket are connected by screw fixing.By this setting, easy to connect, fixing reliable.
Advantage of the present invention is: compared with prior art, and vibrational power flow of the present invention is reasonable, and after arranging the automatic take-off device of yarn, line class hair down process is operated by machine automatization, and after making hair down, line is waxed evenly, and coil of wire effect and quality is high; And digital tension yarn control setup, traversing guide are embarked on journey, device and yarn cylinder active drive wind2 arrange rationally, and structure is simple, have at a high speed, efficient, energy-saving and environmental protection and the low advantage of operating cost, and structure is simple, reliable operation.
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the lateral plan of the embodiment of the present invention.
Detailed description of the invention
See Fig. 1 and Fig. 2, a kind of flat coiled form high speed cone winder disclosed by the invention, comprise support, this support comprises transverse bracket 1 and perpendicular support 2, transverse bracket 1 is detachably arranged in the middle part of perpendicular support 2, described perpendicular support 2 is disposed with the automatic take-off device 3 of yarn from the bottom up, overfeeding roller 4, digital tension yarn control setup 5, line tension sensor 6, yarn cylinder active drive wind2 7 and traversing guide building mortion 8, described perpendicular support 2 lower end bilateral symmetry is provided with two bases 9, two bases 9 are all installed an automatic take-off device 3 of yarn, and each base 9 all removably connects with perpendicular support 2, each base about 9 two ends are vertically fixedly installed two strut bars 10, every root strut bar 10 is detachably provided with one piece of safety screen 11, the automatic take-off device 3 of yarn is installed between two pieces of safety screens 11 of each base 9, described overfeeding roller 4 is provided with roller mount pad 12, and overfeeding roller 4 is detachably arranged on transverse bracket 1 one end by roller mount pad 12, described digital tension yarn control setup 5 is arranged on overfeeding roller 4 with on the transverse bracket 1 of one end, and digital tension yarn control setup 5 and transverse bracket 1 removably connect, described line tension sensor 6 is positioned at directly over digital tension yarn control setup 5, and arranges near digital tension yarn control setup 5, yarn cylinder active drive wind2 7 is vertically mounted on transverse bracket 1 upper surface, and yarn cylinder active drive wind2 7 and transverse bracket 1 removably connect, described transverse bracket 1 deviates from perpendicular support 2 coupling end and installs traversing guide building mortion 8, and traversing guide building mortion 8 and transverse bracket 1 are detachably arranged.
For making structure of the present invention more reasonable, as preferably, perpendicular support 2 described in the present embodiment is symmetrically arranged with the digital tension yarn control setup of two overfeeding rollers 4, two 5, two line tension sensors 6, two yarn cylinder active drive wind2s 7 and two traversing guide building mortions 8, and the automatic take-off device 3 of yarn described in these devices coordinate forms two manufacturing lines.Distance between line tension sensor 6 and digital tension yarn control setup 5 is arranged arbitrarily according to actual needs, and distance 10-30cm is best.
Each base 9 is bolted fixing with perpendicular support 2, and every root strut bar 10 is bolted fixing with base 9, and every block safety screen 11 is connected by screw fixing with strut bar 10 upper end.
Described roller mount pad 12 is connected by screw fixing with transverse bracket 1.Described digital tension yarn control setup 5 is connected by screw fixing with transverse bracket 1.Described line tension sensor 6 is connected by screw fixing with transverse bracket 1.Described yarn cylinder active drive wind2 7 is connected by screw fixing with transverse bracket 1.Described traversing guide building mortion 8 is connected by screw fixing with transverse bracket 1.Transverse bracket 1 and perpendicular support 2 are bolted fixing.
The automatic take-off device 3 of yarn of the present embodiment directly can be bought from existing market and obtain, after the automatic take-off device 3 of yarn installs to base 9 by set screws and other device together form brand new technical scheme, reach significant beneficial effect.
Digital tension yarn control setup: line tension sensor and overfeeding roller are by existing computer controlled, formed " computerized driving roller ", can constant control regulate the yarn tension in whole winder process, its precision can reach 0.1 gram, effectively avoids the adverse effect produced due to the change of feeding yarn line tension.Tension force when technologist can set winding by the touch-screen on tension force control housing needed for yarn, after in winder process, the tension fluctuation be consecutively detected by line tension sensor is fed back to the control system of existing overfeeding roller by this tension force, its continues to make it with convoluting speed with the overfeeding roller rotative speed that the corresponding time of Millisecond changes existing brush DC servo overfeeding motor and little inertia according to the tension fluctuation that detects, set tension force keeps synchronous.This device and yarn cylinder active drive wind2 form closed loop control, make this equipment truly perfectly achieve the precision cone winder of uniformly linear, constant tension winding.The automatic regulation function of continuation ensure that consistent yarn tension, the function of " precise winding " and " big tube dyes " that possess in conjunction with traversing guide building mortion again, thus ensure that a yarn ectonexine yarn and all yarn cylinders all have identical unwinding tension and density.
Traversing guide building mortion: this device have employed advanced driven by servomotor technology, thread-carrier is installed on a very durable steel rope, steel rope by the driving wheel that is wrapped in servomotor after 2 followers by the rotating of driven by servomotor high speed (thread-carrier is crank motion on a steel cord, and its highest crank motion speed can reach 800 beats/min).The employing of this technology make this apparatus structure compact simple, volume is little, steel rope high-speed cruising steadily and eliminate noise and reduce energy consumption.Simultaneously without apply lubrication oil fat, reduce work-hours and the labour intensity of maintenance.Adopt servomotor traverse yarn guide device, can directly select silk thread reciprocating traverse in every ingot, often group or whole machine-wide and yarn barrel shape, to produce the yarn cylinder of different qualities by computerized terminal.
Yarn cylinder active drive wind2: maximum different of this device and the passive winding of traditional friction-type be just it change friction-type reel in the skidding of yarn in winding process.The winding of yarn cylinder, directly by the motor direct-drive of band digital encoder closed loop control, fundamentally solves the problem of yarn in winding process.This system drives overfeeding roller in conjunction with driven by servomotor traversing guide building mortion, tension pick-up, existing DC servo is brushless overfeeding electric system again, determine the concept of " brand-new precision type bobbin-winding machine ", uniquely a kind of can control reel for yarn around and avoid the bobbin-winding machine of folded circle.
Vibrational power flow of the present invention is reasonable, and after arranging the automatic take-off device of yarn, line class hair down process is operated by machine automatization, and after making hair down, line is waxed evenly, and coil of wire effect and quality is high; And digital tension yarn control setup, traversing guide are embarked on journey, device and yarn cylinder active drive wind2 arrange rationally, and structure is simple, have at a high speed, efficient, energy-saving and environmental protection and the low advantage of operating cost, and structure is simple, reliable operation.
Above-described embodiment is to specific descriptions of the present invention; only be used to further illustrate the present invention; can not be interpreted as limiting the scope of the present invention, the technician of this area makes some nonessential improvement according to the content of foregoing invention to the present invention and adjustment all falls within protection scope of the present invention.
Claims (8)
1. a flat coiled form high speed cone winder, comprise support, this support comprises transverse bracket (1) and perpendicular support (2), transverse bracket (1) is detachably arranged on perpendicular support (2) middle part, it is characterized in that: described perpendicular support (2) is disposed with the automatic take-off device of yarn (3) from the bottom up, overfeeding roller (4), digital tension yarn control setup (5), line tension sensor (6), yarn cylinder active drive wind2 (7) and traversing guide building mortion (8), described perpendicular support (2) lower end bilateral symmetry is provided with two bases (9), two bases (9) are all installed an automatic take-off device of yarn (3), and each base (9) all removably connects with perpendicular support (2), each base (9) two ends, left and right are vertically fixedly installed two strut bars (10), every root strut bar (10) is detachably provided with one piece of safety screen (11), between two pieces of safety screens (11) of each base (9), the automatic take-off device of yarn (3) is installed, described overfeeding roller (4) is provided with roller mount pad (12), and overfeeding roller (4) is detachably arranged on transverse bracket (1) one end by roller mount pad (12), described digital tension yarn control setup (5) is arranged on overfeeding roller (4) with on the transverse bracket (1) of one end, and digital tension yarn control setup (5) and transverse bracket (1) removably connect: described line tension sensor (6) is positioned at directly over digital tension yarn control setup (5), and arrange near digital tension yarn control setup (5), yarn cylinder active drive wind2 (7) is vertically mounted on transverse bracket (1) upper surface, and yarn cylinder active drive wind2 (7) and transverse bracket (1) removably connect, described transverse bracket (1) deviates from perpendicular support (2) coupling end and installs traversing guide building mortion (8), and traversing guide building mortion (8) and transverse bracket (1) are detachably arranged.
2. a kind of flat coiled form high speed cone winder according to claim 1, it is characterized in that: described perpendicular support (2) is symmetrically arranged with two overfeeding rollers (4), two digital tension yarn control setups (5), two line tension sensors (6), two yarn cylinder active drive wind2 (7) and two traversing guide building mortions (8), the automatic take-off device of the yarn described in cooperation (3) composition two manufacturing lines.
3. a kind of flat coiled form high speed cone winder according to claim 1 and 2, it is characterized in that: each base (9) and perpendicular support (2) are bolted fixing, every root strut bar (10) and base (9) are bolted fixing, and every block safety screen (11) and strut bar (10) upper end are connected by screw fixing.
4. a kind of flat coiled form high speed cone winder according to claim 3, is characterized in that: described roller mount pad (12) and transverse bracket (1) are connected by screw fixing.
5. a kind of flat coiled form high speed cone winder according to claim 4, is characterized in that: described digital tension yarn control setup (5) and transverse bracket (1) are connected by screw fixing.
6. a kind of flat coiled form high speed cone winder according to claim 5, is characterized in that: described line tension sensor (6) and transverse bracket (1) are connected by screw fixing.
7. a kind of flat coiled form high speed cone winder according to claim 6, is characterized in that: described yarn cylinder active drive wind2 (7) and transverse bracket (1) are connected by screw fixing.
8. a kind of flat coiled form high speed cone winder according to claim 7, is characterized in that: described traversing guide building mortion (8) and transverse bracket (1) are connected by screw fixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410819952.6A CN104709763A (en) | 2014-12-23 | 2014-12-23 | Flat winding type high-speed bobbin winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410819952.6A CN104709763A (en) | 2014-12-23 | 2014-12-23 | Flat winding type high-speed bobbin winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104709763A true CN104709763A (en) | 2015-06-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410819952.6A Pending CN104709763A (en) | 2014-12-23 | 2014-12-23 | Flat winding type high-speed bobbin winder |
Country Status (1)
| Country | Link |
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| CN (1) | CN104709763A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744029A (en) * | 2016-12-13 | 2017-05-31 | 浙江万事发纺织机械有限公司 | A kind of bobbin-winding machine that structure is detected with dual tension force |
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| US4805846A (en) * | 1986-04-29 | 1989-02-21 | Murata Kikai Kabushiki Kaisha | Automatic winder |
| US5277373A (en) * | 1991-12-18 | 1994-01-11 | Morton Henry H | Apparatus and method for controlling tension in a moving material |
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| CN203255805U (en) * | 2013-05-24 | 2013-10-30 | 哈尔滨理工大学 | Brushless direct current motor constant tension controller for winding machine |
| CN203269219U (en) * | 2013-04-15 | 2013-11-06 | 浙江凯成纺织机械有限公司 | Constant tension active unwinding cone winding machine |
| CN103508266A (en) * | 2013-09-17 | 2014-01-15 | 吴江永固纺配有限公司 | Overfeeding device driven by stepping motor |
| CN103741303A (en) * | 2013-12-27 | 2014-04-23 | 浙江庆茂纺织印染有限公司 | Three-core yarn spinning device and process |
| CN104071638A (en) * | 2014-07-01 | 2014-10-01 | 浙江日发纺织机械股份有限公司 | Traverse yarn guide device for spooling |
| CN104210896A (en) * | 2014-09-02 | 2014-12-17 | 苏州市吴中三纺机械有限公司 | Automatic multi-cone yarn rewinding machine |
| CN204355868U (en) * | 2014-12-23 | 2015-05-27 | 浙江伟峰机械有限公司 | A kind of flat coiled form high speed cone winder |
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2014
- 2014-12-23 CN CN201410819952.6A patent/CN104709763A/en active Pending
Patent Citations (15)
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| US4805846A (en) * | 1986-04-29 | 1989-02-21 | Murata Kikai Kabushiki Kaisha | Automatic winder |
| US5277373A (en) * | 1991-12-18 | 1994-01-11 | Morton Henry H | Apparatus and method for controlling tension in a moving material |
| CN2329672Y (en) * | 1998-06-09 | 1999-07-21 | 上海中泰毛纺针织制衣厂 | Stretch yarn unwinding device |
| CN1861506A (en) * | 2006-06-13 | 2006-11-15 | 广东溢达纺织有限公司 | Novel winding method in textile industry |
| CN201545551U (en) * | 2009-12-01 | 2010-08-11 | 北京和利时电机技术有限公司 | Numerical control winding control unit |
| CN101830371A (en) * | 2010-04-30 | 2010-09-15 | 江苏宏源纺机股份有限公司 | Method for winding yarns |
| CN202346497U (en) * | 2011-11-29 | 2012-07-25 | 张伟军 | Small-tension overfeeding winding device |
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| CN203255805U (en) * | 2013-05-24 | 2013-10-30 | 哈尔滨理工大学 | Brushless direct current motor constant tension controller for winding machine |
| CN103508266A (en) * | 2013-09-17 | 2014-01-15 | 吴江永固纺配有限公司 | Overfeeding device driven by stepping motor |
| CN103741303A (en) * | 2013-12-27 | 2014-04-23 | 浙江庆茂纺织印染有限公司 | Three-core yarn spinning device and process |
| CN104071638A (en) * | 2014-07-01 | 2014-10-01 | 浙江日发纺织机械股份有限公司 | Traverse yarn guide device for spooling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744029A (en) * | 2016-12-13 | 2017-05-31 | 浙江万事发纺织机械有限公司 | A kind of bobbin-winding machine that structure is detected with dual tension force |
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Application publication date: 20150617 |