CN104709625B - Container and its steel floor chassis - Google Patents
Container and its steel floor chassis Download PDFInfo
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- CN104709625B CN104709625B CN201310674603.5A CN201310674603A CN104709625B CN 104709625 B CN104709625 B CN 104709625B CN 201310674603 A CN201310674603 A CN 201310674603A CN 104709625 B CN104709625 B CN 104709625B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
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Abstract
一种集装箱及其钢地板底架,所述底架包括钢地板、位于钢地板横向两侧的底侧梁和位于钢地板下方纵向排布并与钢地板固定连接的多根底横梁,底横梁的两端分别与两底侧梁固定连接,钢地板包括地板主体、从地板主体两侧向上折弯的第一折弯边和从第一折弯边上端垂直向外折弯的第二折弯边;地板主体上设有纵向呈条形且向上突起的加强筋,且加强筋在地板主体横向上分布有多条;第一折弯边的高度大于加强筋的高度,第二折弯边上表面用于与集装箱侧板固定。本发明可减少焊接变形,强度高,自重小,成本低,加工效率高,产品可靠性高。
A container and its steel floor underframe, the underframe includes a steel floor, bottom side beams located on both lateral sides of the steel floor, and a plurality of bottom beams arranged longitudinally under the steel floor and fixedly connected to the steel floor, the bottom beams The two ends are respectively fixedly connected with the two bottom side beams. The steel floor includes a floor main body, a first bending edge bent upward from both sides of the floor main body, and a second bending edge vertically outwardly bent from the upper end of the first bending edge The main body of the floor is provided with strip-shaped and upwardly protruding reinforcing ribs, and the reinforcing ribs are distributed in the transverse direction of the main body of the floor; the height of the first bending edge is greater than the height of the reinforcing ribs, and the upper surface of the second bending edge For fixing to container side panels. The invention can reduce welding deformation, has high strength, small dead weight, low cost, high processing efficiency and high product reliability.
Description
技术领域technical field
本发明涉及集装箱领域,尤其涉及一种集装箱钢地板底架及采用该钢地板底架的集装箱。The invention relates to the field of containers, in particular to a container steel floor underframe and a container using the steel floor underframe.
背景技术Background technique
常见的干货箱底架结构主要分为了两种,一种是底侧梁与底横梁组焊成钢结构,然后再将木地板螺接于底横梁上,该种结构是目前应用最为广泛的集装箱底架结构,但该结构存在如下的缺点:(1)需要采用大量的地板钉与底横梁进行连接,经过钻孔、排钉、锁钉和清理等工序,工艺流程复杂,劳动成本高。(2)木地板与底横梁为点连接,地板与底横梁不能成为整体受力件,底横梁的惯性矩和抗弯截面系数都比较低,底横梁在使用过程中变形大,地板容易受损,出现跳钉、滑丝、分层、开裂甚至断裂等问题。Common dry container chassis structures are mainly divided into two types. One is that the bottom side beams and bottom beams are welded into a steel structure, and then the wooden floor is screwed to the bottom beams. This structure is currently the most widely used container bottom. Frame structure, but this structure has the following disadvantages: (1) It needs to use a large number of floor nails to connect with the bottom beam. After drilling, arranging nails, locking nails and cleaning, the process is complicated and the labor cost is high. (2) The wooden floor and the bottom beam are connected at points. The floor and the bottom beam cannot be an integral force-bearing member. The moment of inertia and bending section coefficient of the bottom beam are relatively low. The deformation of the bottom beam is large during use, and the floor is easily damaged. , There are problems such as jumping nails, slipping wires, delamination, cracking or even breaking.
为避免木地板底架的缺点,底架结构的另一种形式是采用常规的钢制地板替代木地板,其底架与木地板底架的类似,参阅图1,平板结构的钢地板1a分别与两侧的底侧梁2a、两端的前下梁和门槛、下方的底横梁3a焊接,需要焊接的区域多,钢地板与底侧梁的焊缝位于集装箱内,打砂处理不便,制造效率低,钢地板还容易出现焊接变形,为保证地板强度和减少焊接变形,钢地板的厚度都比较厚,一般为4mm~6mm,导致钢地板底架的成本高,而且自重大。In order to avoid the disadvantages of the wooden floor chassis, another form of the chassis structure is to use a conventional steel floor to replace the wooden floor, and its chassis is similar to that of the wooden floor chassis. It is welded with the bottom side beams 2a on both sides, the front lower beams and sills at both ends, and the bottom cross beam 3a below. There are many areas to be welded. The welds between the steel floor and the bottom side beams are located in the container, which is inconvenient for sand blasting and high in manufacturing efficiency. Low, steel floors are also prone to welding deformation. In order to ensure the strength of the floor and reduce welding deformation, the thickness of the steel floor is relatively thick, generally 4mm~6mm, resulting in high cost and heavy weight of the steel floor chassis.
发明内容Contents of the invention
本发明提供一种集装箱钢地板底架及采用该钢地板底架的集装箱,以解决现有钢地板底架制造效率低、成本高、容易变形的问题。The invention provides a container steel floor underframe and a container using the steel floor underframe to solve the problems of low manufacturing efficiency, high cost and easy deformation of the existing steel floor underframe.
为解决上述技术问题,本发明提出一种集装箱钢地板底架,包括钢地板、位于钢地板横向两侧的底侧梁和位于钢地板下方纵向排布并与钢地板固定连接的多根底横梁,所述底横梁的两端分别与两底侧梁固定连接,所述钢地板包括地板主体、从地板主体两侧向上折弯的第一折弯边和从第一折弯边上端垂直向外折弯的第二折弯边;所述地板主体上设有纵向呈条形且向上突起的加强筋,且加强筋在地板主体横向上分布有多条;所述第一折弯边的高度大于所述加强筋的高度,所述第二折弯边上表面用于与集装箱侧板固定。In order to solve the above technical problems, the present invention proposes a container steel floor chassis, which includes a steel floor, bottom side beams located on both lateral sides of the steel floor, and multiple bottom beams arranged longitudinally below the steel floor and fixedly connected to the steel floor. The two ends of the bottom beam are respectively fixedly connected with the two bottom side beams, and the steel floor includes a floor body, a first bending edge bent upward from both sides of the floor body, and a vertically outward bending edge from the upper end of the first bending edge. The second bending edge of the bend; the floor body is provided with strip-shaped reinforcing ribs protruding upwards in the longitudinal direction, and there are many reinforcing ribs distributed in the transverse direction of the floor body; the height of the first bending edge is greater than the The height of the reinforcing rib is mentioned above, and the upper surface of the second bending edge is used for fixing with the side plate of the container.
其中,所述底侧梁与所述地板主体下表面固定连接,且底侧梁连接位置与所述第一折弯边具有间隔。Wherein, the bottom side beam is fixedly connected to the lower surface of the floor main body, and the connection position of the bottom side beam is spaced from the first bending edge.
其中,所述间隔大于所述钢地板的厚度。Wherein, the interval is greater than the thickness of the steel floor.
其中,所述第一折弯边和第二折弯边均为平板状。Wherein, both the first bending edge and the second bending edge are flat.
其中,所述第一折弯边上还设有加强结构。Wherein, a reinforcement structure is also provided on the first bending edge.
其中,相邻两所述加强筋的间距大于加强筋的宽度。Wherein, the distance between two adjacent reinforcing ribs is greater than the width of the reinforcing ribs.
其中,所述加强筋高度为5mm~25mm。Wherein, the height of the reinforcing rib is 5mm-25mm.
其中,所述钢地板的厚度小于4mm。Wherein, the thickness of the steel floor is less than 4mm.
其中,所述钢地板的厚度为3.2mm~3.5mm。Wherein, the thickness of the steel floor is 3.2mm~3.5mm.
本发明还提供一种集装箱,包括底架和固定连接于底架两侧的侧板,所述底架为如上所述的钢地板底架,所述侧板与所述第二折弯边上表面焊接固定。The present invention also provides a container, comprising a bottom frame and side plates fixedly connected to both sides of the bottom frame, the bottom frame is the steel floor bottom frame as described above, and the side plates are connected to the second bending edge The surface is welded and fixed.
与现有技术相比,本发明具有如下有益效果:1、底侧梁焊接于钢地板的下方,而钢地板侧边具有向上的折弯边,底侧梁与钢地板的焊接不会在钢地板上形成波浪变形结构,有效抵抗了焊接变形;2、第一折弯边的设置增加了侧边高度,提高了强度,可以弥补因板厚减小带来的强度削弱,此外钢地板上设置的加强筋也同样起到提高强度和刚性的作用,因此可以在保证钢地板强度的基础上减小钢地板的厚度,减轻钢地板自重,节省钢材成本;3、底侧梁与钢地板焊接的焊缝以及钢地板与集装箱侧板焊接的焊缝均可以位于集装箱箱外,便于打砂处理及清砂,提高加工效率,降低人工成本;4、第一折弯边高于加强筋,即集装箱侧板的安装高度大于加强筋的高度,采用该底架的集装箱在装载货物时,可以避免货物直接对侧板造成冲击,提高集装箱的产品可靠性。Compared with the prior art, the present invention has the following beneficial effects: 1. The bottom side beam is welded under the steel floor, and the side of the steel floor has an upward bending edge, so the welding of the bottom side beam and the steel floor will not A wavy deformation structure is formed on the floor, which effectively resists welding deformation; 2. The setting of the first bending edge increases the height of the side and improves the strength, which can make up for the weakening of the strength caused by the reduction of the thickness of the plate. In addition, the steel floor is set The reinforced rib also plays a role in improving the strength and rigidity, so the thickness of the steel floor can be reduced on the basis of ensuring the strength of the steel floor, the weight of the steel floor can be reduced, and the cost of steel can be saved; 3. The welding of the bottom side beam and the steel floor The welding seam and the welding seam between the steel floor and the container side plate can be located outside the container box, which is convenient for sand blasting and cleaning, improves processing efficiency, and reduces labor costs; 4. The first bending edge is higher than the reinforcing rib, that is, the container The installation height of the side panels is greater than the height of the reinforcing ribs. When the container with the bottom frame is loaded with goods, it can avoid the impact of the goods directly on the side panels and improve the product reliability of the container.
附图说明Description of drawings
图1为现有技术的钢地板底架的结构示意图。Fig. 1 is a structural schematic diagram of a steel floor chassis in the prior art.
图2为本发明集装箱钢地板底架实施例的结构示意图。Fig. 2 is a structural schematic diagram of an embodiment of the container steel floor underframe of the present invention.
图3为本发明图2结构另一侧的局部视图。Fig. 3 is a partial view of the other side of the structure in Fig. 2 of the present invention.
图4为本发明图3中A处局部放大示意图。Fig. 4 is a partially enlarged schematic diagram of A in Fig. 3 of the present invention.
其中,附图标记说明如下:1、钢地板;11、地板主体;111、加强筋;12、第一折弯边;13、第二折弯边;2、底侧梁;3、底横梁。Wherein, reference signs are explained as follows: 1. Steel floor; 11. Floor main body; 111. Reinforcing rib; 12. First bending edge; 13. Second bending edge; 2. Bottom side beam; 3. Bottom beam.
具体实施方式Detailed ways
为了进一步说明本发明的原理和结构,现结合附图对本发明的优选实施例进行详细说明。In order to further illustrate the principle and structure of the present invention, preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
请参阅图2至图4,本发明提供一种集装箱钢地板底架,包括钢地板1、底侧梁2和底横梁3;底侧梁2位于钢地板1下方横向的两侧,底侧梁2整体位于地板主体11下方,其高度相比图1所示现有结构的要小,底侧梁2为L型,其一臂的上端与钢地板1的下表面焊接固定,另一臂朝向钢地板1的外侧;底横梁3也位于钢地板1下方,其沿钢地板1纵向间隔排布有多根,底横梁3的上端与钢地板1的下表面焊接固定,底横梁3的两端分别与两底侧梁2焊接固定。Please refer to Fig. 2 to Fig. 4, the present invention provides a container steel floor chassis, including steel floor 1, bottom side beam 2 and bottom cross beam 3; 2 The whole is located under the floor main body 11, and its height is smaller than that of the existing structure shown in Fig. The outer side of the steel floor 1; the bottom crossbeam 3 is also located under the steel floor 1, and there are many longitudinally spaced rows along the steel floor 1; the upper end of the bottom crossbeam 3 is welded and fixed to the lower surface of the steel floor 1; Weld and fix with two bottom side beams 2 respectively.
钢地板1包括地板主体11、从地板主体11两侧向上折弯的第一折弯边12和从第一折弯边12上端垂直向外折弯的第二折弯边13,地板主体11、第一折弯边12和第二折弯边13一体成型。地板主体11外形大致呈平板状,但其上设有纵向呈条形且向上突起的加强筋111,加强筋111在地板主体11横向上分布有多条。优选地,加强筋111的高度h2为5mm~25mm;相邻两加强筋111的间距w1大于加强筋111的宽度w2,这样钢地板1与底横梁3的焊接长度占钢地板总宽的50%以上,保证钢地板与底横梁构成整体受力件,提高承重能力。第一折弯边12的高度h1大于加强筋111的高度h2,第二折弯边13上表面用于与集装箱侧板焊接固定,该焊接可以从集装箱向外进行,避免箱内焊缝,便于焊缝的处理;由于集装箱侧板的安装位置高于加强筋111,集装箱采用该钢地板底架可以避免货物直接对侧板产生冲击,提高产品可靠性。The steel floor 1 includes a floor main body 11, a first bending edge 12 bent upward from both sides of the floor main body 11, and a second bending edge 13 vertically outwardly bent from the upper end of the first bending edge 12. The floor main body 11, The first bending edge 12 and the second bending edge 13 are integrally formed. The floor main body 11 is generally in the shape of a flat plate, but there are strip-shaped and upwardly protruding reinforcing ribs 111 on it, and there are multiple reinforcing ribs 111 distributed in the transverse direction of the floor main body 11 . Preferably, the height h2 of the reinforcing ribs 111 is 5 mm to 25 mm; the distance w1 between two adjacent reinforcing ribs 111 is greater than the width w2 of the reinforcing ribs 111, so that the welding length of the steel floor 1 and the bottom beam 3 accounts for 50% of the total width of the steel floor The above ensures that the steel floor and the bottom beam constitute an integral force-bearing part, improving the load-bearing capacity. The height h1 of the first bending edge 12 is greater than the height h2 of the reinforcing rib 111, and the upper surface of the second bending edge 13 is used for welding and fixing with the side plate of the container. Weld seam treatment: Since the installation position of the side plate of the container is higher than the reinforcing rib 111, the steel floor chassis used in the container can prevent the goods from directly impacting the side plate and improve product reliability.
底侧梁2与地板主体11下表面焊接固定,且底侧梁2焊接位置与第一折弯边12之间具有间隔d1,较优地,该间隔d1大于钢地板1的厚度。由于第一折弯边12的设置,钢地板1侧边为非自由边,因此可以抵抗焊接变形。底侧梁2与地板主体11之间焊接的焊缝位于集装箱箱外,还可便于对焊缝的打砂清砂处理。优选地,本发明中钢地板、底侧梁和底横梁之间的连接均采用焊接的方式,固定可靠;在其他实施例中,还可采用铆接、螺钉等方式来固定连接。The bottom side beam 2 is fixed to the lower surface of the floor main body 11 by welding, and there is an interval d1 between the welding position of the bottom side beam 2 and the first bending edge 12 , preferably, the interval d1 is greater than the thickness of the steel floor 1 . Due to the setting of the first bending edge 12, the side edge of the steel floor 1 is a non-free edge, so it can resist welding deformation. The weld seam welded between the bottom side beam 2 and the floor main body 11 is located outside the container box, which can also facilitate sand blasting and sand cleaning of the weld seam. Preferably, the connection between the steel floor, the bottom side beam and the bottom cross beam in the present invention is welded, and the fixing is reliable; in other embodiments, riveting, screws, etc. can also be used to fix the connection.
本发明的钢地板底架中,由于第一折弯边及加强筋的设置,有效提高钢地板的强度,因此在保证强度的基础上,钢地板的厚度可以减薄,钢地板1的厚度可以设置为小于4mm,较优地,在3.2mm~3.5mm之间,厚度相比于现有技术减薄,节省钢材成本,减轻钢地板底架的重量。底侧梁2和底横梁3的厚度根据强度需要可以设置为与钢地板不等厚,例如可以采用与现有结构相同的4.5mm钢材。In the steel floor underframe of the present invention, the strength of the steel floor is effectively improved due to the setting of the first bending edge and the reinforcing rib, so on the basis of ensuring the strength, the thickness of the steel floor can be reduced, and the thickness of the steel floor 1 can be It is set to be less than 4mm, preferably between 3.2mm~3.5mm, and the thickness is thinner compared with the prior art, which saves steel cost and reduces the weight of the steel floor chassis. The thickness of the bottom side beam 2 and the bottom cross beam 3 can be set to be unequal to the thickness of the steel floor according to the strength requirement, for example, the same 4.5mm steel material as the existing structure can be used.
本实施例中,第一折弯边12和第二折弯边13均为平板状,直接与地板主体11折弯成型即可。在其他实施中,第一折弯边12上还可以设置加强结构,如加强筋、弯折结构等,适用于第一折弯边12高度较大的情况。In this embodiment, both the first bending edge 12 and the second bending edge 13 are in the shape of a flat plate, which can be directly bent and formed with the floor main body 11 . In other implementations, reinforcing structures, such as reinforcing ribs and bent structures, may also be provided on the first bending edge 12 , which is suitable for situations where the height of the first bending edge 12 is relatively large.
本发明还提供采用上述钢地板底架的集装箱,在钢地板底架的两侧各设一侧板,侧板焊接固定于钢地板的第二折弯边上表面。其中,较优地,侧板与第二折弯边焊接的焊缝位于箱外,便于焊缝的处理。The present invention also provides a container adopting the above-mentioned steel floor chassis. Side panels are arranged on both sides of the steel floor chassis, and the side panels are welded and fixed to the upper surface of the second bending edge of the steel floor. Wherein, preferably, the welding seam between the side plate and the second bending edge is located outside the box, so as to facilitate the processing of the welding seam.
以上仅为本发明的较佳可行实施例,并非限制本发明的保护范围,凡运用本发明说明书及附图内容所作出的等效结构变化,均包含在本发明的保护范围内。The above are only preferred feasible embodiments of the present invention, and do not limit the protection scope of the present invention. All equivalent structural changes made by using the description and drawings of the present invention are included in the protection scope of the present invention.
Claims (8)
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| CN201310674603.5A CN104709625B (en) | 2013-12-11 | 2013-12-11 | Container and its steel floor chassis |
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| CN201310674603.5A CN104709625B (en) | 2013-12-11 | 2013-12-11 | Container and its steel floor chassis |
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| CN2509126Y (en) * | 2001-10-10 | 2002-09-04 | 中国国际海运集装箱(集团)股份有限公司 | Bottom structure of container |
| CN200942951Y (en) * | 2006-03-31 | 2007-09-05 | 中国国际海运集装箱(集团)股份有限公司 | Container chassis structure |
| CN2934135Y (en) * | 2006-04-07 | 2007-08-15 | 中国国际海运集装箱(集团)股份有限公司 | Container chassis structure |
| CN202072183U (en) * | 2011-05-19 | 2011-12-14 | 胜狮货柜技术研发(上海)有限公司 | Container |
| CN102785858B (en) * | 2011-05-19 | 2014-07-09 | 胜狮货柜管理(上海)有限公司 | Container |
| CN104512654A (en) * | 2013-09-30 | 2015-04-15 | 南通中集特种运输设备制造有限公司 | Container |
-
2013
- 2013-12-11 CN CN201310674603.5A patent/CN104709625B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN104709625A (en) | 2015-06-17 |
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Effective date of registration: 20210310 Address after: 116600 Dalian Free Trade Zone in Dalian, Liaoning Province III B-2 Patentee after: DALIAN CIMC SPECIAL LOGISTICS EQUIPMENT Co.,Ltd. Address before: 529144 CIMC Industrial Park, Da Ao Town, Xinhui District, Guangdong, Jiangmen Patentee before: GUANGDONG XINHUI CIMC SPECIAL TRANSPORTATION EQUIPMENT Co.,Ltd. Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee before: CIMC CONTAINERS HOLDING Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20180427 Termination date: 20211211 |