CN104709487A - Particle sauce filling device and method - Google Patents
Particle sauce filling device and method Download PDFInfo
- Publication number
- CN104709487A CN104709487A CN201510093307.5A CN201510093307A CN104709487A CN 104709487 A CN104709487 A CN 104709487A CN 201510093307 A CN201510093307 A CN 201510093307A CN 104709487 A CN104709487 A CN 104709487A
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- Prior art keywords
- bottle
- filling
- filled
- stepping
- weighing module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B3/08—Methods of, or means for, filling the material into the containers or receptacles by screw-type feeders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/28—Methods or devices for controlling the quantity of the material fed or filled by weighing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a particle sauce filling device which comprises a bottle feeding chain way, a bottle discharging chain way, a stepping divider, a pneumatic bottle pushing device, a lifting electronic tray, a weighing module and a filling mechanism. The stepping divider divides adjacent bottles to be filled to be arranged at a certain interval. The pneumatic bottle pushing device is arranged below the bottle inputting chain way and pushes the spaced bottles to the filled to the lifting electronic tray. The lifting electronic tray is internally provided with the weighing module. The weighing module weighs the bottles to be filled. The filling mechanism is located over the lifting electronic tray and comprises a plurality of filling units. Each filling unit corresponds to one bottle to be filled, and the bottles are filled with materials through the filling units. By means of the particle sauce filling device, the problem of huge waste caused by the filling accuracy error is solved, and the production efficiency loss generated by influences of manual maintenance, cleaning and the like is avoided.
Description
Technical field
The present invention relates to filling field, be specifically related to particle sauce filling apparatus and packaging process thereof.
Background technology
Through industrial progress in recent years, the automatic packing technique of current China has met the needs of production substantially, especially common package with fluid field, as industries such as drinks, beverage class, oils, sauce vinegar classes, packaging facilities (filling apparatus) is basic close to international most advanced level and obtain general utilization.But at the dense sauce packaging field of particle, because automatization level contradiction that is relatively low, human resources significantly highlights, become an industry bottleneck.
At present, in the filling field of China's particle sauce, filling apparatus mainly simple single head is filling, efficiency low (30 bottles/point); Filling error large (10 ~ 15g), what have even reaches 20g; For the A Xiang mother-in-law of Xi'an sun food company, present bottling volume is 200g, do not say that its packaging error reaches 20g, just say that its every bottle packaging error is 5g, calculate by 5000 bottles/time, error hourly adds up to 25000g, these can fill 125 bottles, every bottle of price 8 yuan, in other words, waste per hour 1000 yuan.This also disregards affects without the not filling loss brought of bottle and artificial often maintenance, cleaning etc. the production efficiency loss produced.This shows, research and develop a kind of equipment addressed these problems, have wide market and important meaning.
Summary of the invention
The invention provides particle sauce filling apparatus and packaging process thereof, solve the huge waste because filling accuracy error causes and manual maintenance, the loss of the production efficiency that cleaning waits impact to produce; This device has full-automation, is applicable to irregular particle dense sauce class, high precision, high efficiency feature, adopts electronic quantitative and feedback compensating system, stable and reliable operation, be convenient to quantitatively with regulate; And decrease without the not filling loss of bottle and manual maintenance, the loss of the production efficiency that cleaning waits impact to produce.
For achieving the above object, technical scheme of the present invention is as follows:
Particle sauce filling apparatus, comprising:
One bottle inlet chain road and bottle outlet chain road, bottle to be filled is delivered in filling apparatus by described bottle inlet chain road by described bottle inlet chain road, and filling complete filling bottle is sent filling apparatus by described bottle outlet chain road;
One stepping dispenser, above-mentioned adjacent bottle to be filled is divided into a determining deviation by described stepping dispenser;
One be positioned at below bottle inlet chain road pneumatic bottle pusher, described pneumatic bottle pusher by be divided into the bottle to be filled of a determining deviation push to lifting electronic pallet on,
One lifting electronic pallet, be provided with Weighing module in described lifting electronic pallet, this Weighing module is treated filling bottle and is weighed,
And one is positioned at the material filling mechanism be elevated directly over electronic pallet, described material filling mechanism comprises several filling elements, and the corresponding bottle to be filled of each filling element, this filling element is treated in filling bottle and is poured into material.
In a preferred embodiment of the invention, described material filling unit comprises a stirring storage tank, one is arranged at the discharging unit stirring storage tank exit, described discharging unit comprises a metering screw, and pneumatic valve and stepping motor that one is positioned at metering screw two ends, the stepping number of turns of described step motor control metering screw, this pneumatic valve and stepping motor constitute the segment hub seal of material and pneumatic valve seal.
In a preferred embodiment of the invention, also comprise a photoelectric detector, described stepping dispenser receives stop motion after the danger signal of photoelectric detector, and described photoelectric detector detects after described bottle to be filled reaches assigned address and sends danger signal to described stepping dispenser.
The packaging process of particle sauce filling apparatus, comprises the following steps:
Step one, bottle to be filled are sent in filling apparatus by bottle inlet chain road, and by stepping dispenser, adjacent bottle to be filled are divided into a determining deviation;
Step 2, when photoelectric detector detect bottle to be filled arrive setting position after send signal to PLC, stepping dispenser location stop;
Bottle to be filled in step 2 is pushed on lifting electronic pallet by step 3, pneumatic bottle pusher, electronic pallet rises, and the bottle to be filled contacted before and after making departs from, then weighed to empty bottle by the Weighing module be arranged in lifting electronic pallet, this weight data is stored in PLC;
Step 4, the container gross weight stored according to PLC and need filling capacity, calculate and want filling weight, then notify the number of turns of the metering screw stepping of material filling mechanism, and Quick-filling to weight close to setting time, metering screw reduction of speed is filling;
Step 5, when Weighing module detects the weight of setting, stop filling, and close pneumatic valve.
In a preferred embodiment of the invention, when the detected value of the Weighing module in described step 3 is zero, triggers the material filling mechanism be positioned at directly over this position and close discharging opening.
By technique scheme, the invention has the beneficial effects as follows:
The invention solves the huge waste because filling accuracy error causes and manual maintenance, the loss of the production efficiency that cleaning waits impact to produce; This device has full-automation, is applicable to irregular particle dense sauce class, high precision, high efficiency feature, adopts electronic quantitative and feedback compensating system, stable and reliable operation, be convenient to quantitatively with regulate; And decrease without the not filling loss of bottle and manual maintenance, the loss of the production efficiency that cleaning waits impact to produce.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is front view of the present invention.
Fig. 2 is left view of the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
See figures.1.and.2, particle sauce filling apparatus, comprising:
One bottle inlet chain road 100 and bottle outlet chain road 200, bottle to be filled is delivered in filling apparatus by described bottle inlet chain road by described bottle inlet chain road 100, and filling complete filling bottle is sent filling apparatus by described bottle outlet chain road 200;
One stepping dispenser 300, above-mentioned adjacent bottle to be filled is divided into a determining deviation by described stepping dispenser 300;
One be positioned at below bottle inlet chain road pneumatic bottle pusher 400, described pneumatic bottle pusher 400 by be divided into the bottle to be filled of a determining deviation push to lifting electronic pallet on,
One lifting electronic pallet 500, be provided with Weighing module in described lifting electronic pallet 500, this Weighing module is treated filling bottle and is weighed,
And one is positioned at the material filling mechanism 600 be elevated directly over electronic pallet 500, described material filling mechanism comprises several filling elements 610, and the corresponding bottle 700 to be filled of each filling element, this filling element is treated in filling bottle and is poured into material.
Wherein material filling unit 610 comprises a stirring storage tank 611, one is arranged at the discharging unit 612 stirring storage tank exit, described discharging unit 612 comprises a metering screw 613, and pneumatic valve 614 and stepping motor 615 that one is positioned at metering screw two ends, the stepping number of turns of described step motor control metering screw, this pneumatic valve and stepping motor constitute the segment hub seal of material and pneumatic valve seal.
Further, also comprise a photoelectric detector, described stepping dispenser receives stop motion after the danger signal of photoelectric detector, and described photoelectric detector detects after described bottle to be filled reaches assigned address and sends danger signal to described stepping dispenser.
The packaging process of particle sauce filling apparatus, is characterized in that, comprise the following steps:
Step one, bottle to be filled are sent in filling apparatus by bottle inlet chain road, and by stepping dispenser, adjacent bottle to be filled are divided into a determining deviation;
Step 2, when photoelectric detector detect bottle to be filled arrive setting position after send signal to PLC, stepping dispenser location stop;
Bottle to be filled in step 2 is pushed on lifting electronic pallet by step 3, pneumatic bottle pusher, and electronic pallet rises, and the bottle contacted before and after making departs from, thus the metering error produced because of contact between elimination bottle, meanwhile, also make bottleneck closer to filling position, be convenient to filling.Then weighed to empty bottle by the Weighing module be arranged in lifting electronic pallet, this weight data is stored in PLC;
Step 4, the container gross weight stored according to PLC and need filling capacity, calculate and want filling weight, then notify the number of turns of the metering screw stepping of material filling mechanism, and Quick-filling to weight close to setting time, metering screw reduction of speed is filling;
Step 5, when Weighing module detects the weight of setting, stop filling, and close pneumatic valve.
5. the packaging process of particle sauce filling apparatus according to claim 4, is characterized in that, when the detected value of the Weighing module in described step 3 is zero, does not have container under this state is described, triggers the material filling mechanism be positioned at directly over this position and closes discharging opening.
Principle of work:
As shown in the figure, bottle carries bottle placer by bottle inlet chain road, is divided into required spacing through stepping dispenser, and send signal to PLC when photoelectric detector detects after first bottle arrives the position of setting, stepping dispenser location stops;
Now pneumatic bottle pusher is pushed to this group bottle and is elevated on electronic pallet and rises, and weighed to empty bottle by the Weighing module be arranged in lifting electronic pallet, this weight data is stored in PLC.
Material, through pumping into stirring storage tank, can make the particle in material mix with liquid like this, is filled in container by metering screw and the pneumatic valve opened.
Whole filling measurement process is divided into two steps, first by the capacity that the container gross weight stored according to PLC is filling with needs, calculate and want filling weight, then the number of turns of metering screw stepping is notified, then Quick-filling is to during close to the weight set, metering screw reduction of speed is filling, when Weighing module detects the weight of setting, stops filling, closedown pneumatic valve.
The present invention adopts intelligent Canning Technique, electronic-metering technology, stepping worm screw technology, without container not Canning Technique and fur, material accurate Calculation Technology application to the thick material of sticky particle filling on; Reach following advantage:
1, whole pouring process has double insurance (progressive screw and Weighing module) to measure, and speed is fast, precision is high, can reach ± 0.5 milliliter;
2, whole pouring process has double containment (segment hub seal and pneumatic valve seal), not water clock, do not pollute, not loss;
3, because each filling element works alone, when a certain position occurs without bottle (detected value of Weighing module is zero), the pneumatic valve of this position is not just opened, metering screw does not also work, and therefore accomplishes without bottle not filling;
4, bottle inlet chain road, filling position, bottle outlet chain road are independent of each other, and therefore pouring process does not affect bottle inlet and bottle outlet, improves work speed;
5, capacity (weight) electrodeless electronic regulates, and the impact of receptor, not convenient and reliable.
More than show and describe groundwork of the present invention and principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (5)
1. particle sauce filling apparatus, is characterized in that, comprising:
One bottle inlet chain road and bottle outlet chain road, bottle to be filled is delivered in filling apparatus by described bottle inlet chain road by described bottle inlet chain road, and filling complete filling bottle is sent filling apparatus by described bottle outlet chain road;
One stepping dispenser, above-mentioned adjacent bottle to be filled is divided into a determining deviation by described stepping dispenser;
One be positioned at below bottle inlet chain road pneumatic bottle pusher, described pneumatic bottle pusher by be divided into the bottle to be filled of a determining deviation push to lifting electronic pallet on,
One lifting electronic pallet, be provided with Weighing module in described lifting electronic pallet, this Weighing module is treated filling bottle and is weighed,
And one is positioned at the material filling mechanism be elevated directly over electronic pallet, described material filling mechanism comprises several filling elements, and the corresponding bottle to be filled of each filling element, this filling element is treated in filling bottle and is poured into material.
2. particle sauce filling apparatus according to claim 1, it is characterized in that, described material filling unit comprises a stirring storage tank, one is arranged at the discharging unit stirring storage tank exit, described discharging unit comprises a metering screw, and pneumatic valve and stepping motor that one is positioned at metering screw two ends, the stepping number of turns of described step motor control metering screw, this pneumatic valve and stepping motor constitute the segment hub seal of material and pneumatic valve seal.
3. particle sauce filling apparatus according to claim 1, it is characterized in that, also comprise a photoelectric detector, described stepping dispenser receives stop motion after the danger signal of photoelectric detector, and described photoelectric detector detects after described bottle to be filled reaches assigned address and sends danger signal to described stepping dispenser.
4. the packaging process of particle sauce filling apparatus, is characterized in that, comprises the following steps:
Step one, bottle to be filled are sent in filling apparatus by bottle inlet chain road, and by stepping dispenser, adjacent bottle to be filled are divided into a determining deviation;
Step 2, when photoelectric detector detect bottle to be filled arrive setting position after send signal to PLC, stepping dispenser location stop;
Bottle to be filled in step 2 is pushed on lifting electronic pallet by step 3, pneumatic bottle pusher, electronic pallet rises, and the bottle to be filled contacted before and after making departs from, then weighed to empty bottle by the Weighing module be arranged in lifting electronic pallet, this weight data is stored in PLC;
Step 4, the container gross weight stored according to PLC and need filling capacity, calculate and want filling weight, then notify the number of turns of the metering screw stepping of material filling mechanism, and Quick-filling to weight close to setting time, metering screw reduction of speed is filling;
Step 5, when Weighing module detects the weight of setting, stop filling, and close pneumatic valve.
5. the packaging process of particle sauce filling apparatus according to claim 4, is characterized in that, when the detected value of the Weighing module in described step 3 is zero, triggers the material filling mechanism be positioned at directly over this position and closes discharging opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510093307.5A CN104709487A (en) | 2015-03-03 | 2015-03-03 | Particle sauce filling device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510093307.5A CN104709487A (en) | 2015-03-03 | 2015-03-03 | Particle sauce filling device and method |
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| CN104709487A true CN104709487A (en) | 2015-06-17 |
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| CN201510093307.5A Pending CN104709487A (en) | 2015-03-03 | 2015-03-03 | Particle sauce filling device and method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105584652A (en) * | 2016-02-03 | 2016-05-18 | 广东粤东机械实业有限公司 | Filling device for aged butter |
| CN107458637A (en) * | 2017-06-21 | 2017-12-12 | 苏州首达机械有限公司 | Weighing type bulking device |
| CN108190067A (en) * | 2018-02-28 | 2018-06-22 | 淮北顶大调味品有限公司 | A kind of thick chilli sauce filling apparatus |
| CN108482722A (en) * | 2018-03-21 | 2018-09-04 | 南通劲凌智能科技有限公司 | A kind of processing and packing device and method thereof based on tank body packaged food |
| CN109229618A (en) * | 2018-08-20 | 2019-01-18 | 陈永志 | Filling machine convenient to clearance packing jar |
| CN109250672A (en) * | 2018-10-15 | 2019-01-22 | 宁波天鱼机械有限公司 | A kind of electronic metering particle sauce bottle placer |
| CN114174774A (en) * | 2019-08-01 | 2022-03-11 | 星德科技术有限公司 | Device and method for weighing pharmaceutical containers inserted in a carrier |
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| FR2866705A1 (en) * | 2004-02-25 | 2005-08-26 | Valery Belz | Liquid e.g. paint, metering device, has screw moving with respect to container and including liquid flow channel that is driven in continuous forward movement between linear start of filling position and linear end of filling position |
| CN101367502A (en) * | 2008-08-29 | 2009-02-18 | 杨建忠 | Bottle weighing and positioning device of electronic weighing and filling machine |
| CN202728594U (en) * | 2012-06-27 | 2013-02-13 | 丁爱民 | Asphalt mixture bagging machine |
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| CN203512073U (en) * | 2013-09-29 | 2014-04-02 | 南京固延制药设备有限公司 | Partition type filling machine |
| CN204096107U (en) * | 2014-08-01 | 2015-01-14 | 陕西竹园嘉华农产品开发有限公司 | A kind of package packing machine of accurate measurement high-speed canning |
| CN204623887U (en) * | 2015-03-03 | 2015-09-09 | 西安中轻包装机械有限公司 | Particle sauce filling apparatus |
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2015
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Patent Citations (9)
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| FR2690131A1 (en) * | 1992-04-17 | 1993-10-22 | Serac Group | Weight metering device, especially for pasty or heterogeneous product. |
| FR2866705A1 (en) * | 2004-02-25 | 2005-08-26 | Valery Belz | Liquid e.g. paint, metering device, has screw moving with respect to container and including liquid flow channel that is driven in continuous forward movement between linear start of filling position and linear end of filling position |
| CN101367502A (en) * | 2008-08-29 | 2009-02-18 | 杨建忠 | Bottle weighing and positioning device of electronic weighing and filling machine |
| CN202728594U (en) * | 2012-06-27 | 2013-02-13 | 丁爱民 | Asphalt mixture bagging machine |
| CN202807121U (en) * | 2012-09-10 | 2013-03-20 | 湖北远野风食品有限公司 | Automatic filling system for block sauces |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105584652A (en) * | 2016-02-03 | 2016-05-18 | 广东粤东机械实业有限公司 | Filling device for aged butter |
| CN107458637A (en) * | 2017-06-21 | 2017-12-12 | 苏州首达机械有限公司 | Weighing type bulking device |
| CN108190067A (en) * | 2018-02-28 | 2018-06-22 | 淮北顶大调味品有限公司 | A kind of thick chilli sauce filling apparatus |
| CN108482722A (en) * | 2018-03-21 | 2018-09-04 | 南通劲凌智能科技有限公司 | A kind of processing and packing device and method thereof based on tank body packaged food |
| CN109229618A (en) * | 2018-08-20 | 2019-01-18 | 陈永志 | Filling machine convenient to clearance packing jar |
| CN109229618B (en) * | 2018-08-20 | 2020-10-16 | 陈永志 | Filling machine convenient to clearance packing jar |
| CN109250672A (en) * | 2018-10-15 | 2019-01-22 | 宁波天鱼机械有限公司 | A kind of electronic metering particle sauce bottle placer |
| CN114174774A (en) * | 2019-08-01 | 2022-03-11 | 星德科技术有限公司 | Device and method for weighing pharmaceutical containers inserted in a carrier |
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Application publication date: 20150617 |