CN104707810A - Batch foaming microporous sheet leveling device - Google Patents
Batch foaming microporous sheet leveling device Download PDFInfo
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- CN104707810A CN104707810A CN201510085452.9A CN201510085452A CN104707810A CN 104707810 A CN104707810 A CN 104707810A CN 201510085452 A CN201510085452 A CN 201510085452A CN 104707810 A CN104707810 A CN 104707810A
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- 238000005187 foaming Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 238000004140 cleaning Methods 0.000 claims abstract description 99
- 238000003490 calendering Methods 0.000 claims description 109
- 230000005540 biological transmission Effects 0.000 claims description 90
- 230000007704 transition Effects 0.000 claims description 62
- 230000003750 conditioning effect Effects 0.000 claims description 51
- 238000012546 transfer Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 239000000463 material Substances 0.000 description 15
- 230000033001 locomotion Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 238000004804 winding Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000001413 cellular effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/16—Straightening or flattening
- B29C53/18—Straightening or flattening of plates or sheets
Abstract
The invention provides a batch foaming microporous sheet leveling device, and belongs to the technical field of machinery. The batch foaming microporous sheet leveling device comprises a cleaning device and a leveling transmitting mechanism connected with the cleaning device. The cleaning device comprises a cleaning roller mechanism carrying batch foaming microporous sheets. The cleaning roller mechanism comprises an upper cleaning transmitting bearing, a lower cleaning transmitting bearing vertically parallel to the upper cleaning transmitting bearing, an upper cleaning transmitting shaft penetrating through the upper cleaning transmitting bearing, and a lower cleaning transmitting shaft vertically parallel to the upper cleaning transmitting shaft and penetrating through the lower cleaning transmitting bearing. A cleaning carrying piece is arranged on the lower cleaning transmitting bearing and connected with the leveling transmitting mechanism. The batch foaming microporous sheet leveling device has the advantages of being simple in structure, wide in use range and high in work efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of apparatus for leveling, particularly a kind of batch-foamed microperforated sheet apparatus for leveling.
Background technology
Cellular plastic is a kind of novel foamed plastic, and its cell diameter is at 0.1 ~ 10 μm, and cell density is 10
9~ 10
15/ cm
3between, reduce 5% ~ 98% before the comparable foaming of density of material.When the free volume in polymer and defect can replace by some small holes, the stress that micropore can slow down material internal is concentrated, thus optimizes and improve the shock resistance of material.
More and more extensive to the research of cellular plastic in recent years, that raw material improve or process and equipment modification aspect all achieves very large achievement in research, cellular plastic is because having ultralight, heat insulation, the advantage such as sound-absorbing, good toughness, and its range of application also becomes more and more extensive.In view of the easy fold of the microperforated sheet processed, the production of actual product can not be directly applied to, and need subsequent technique to carry out flattening, press even, so the structure of apparatus for leveling and technique are the technological difficulties of this based sheet industrial applications always.Although existing sheet material apparatus for leveling can carry sheet material and hot pressing flattens, effectively can not remove water, wet goods foreign material before hot pressing, sheet material can not be attached on roller well, and affect the uniformity of sheet material leveling, production efficiency is low; Effectively can not ensure that thickness when sheet material enters calender is even simultaneously, sheet material zones of different difference in specific gravity can be caused apart from larger and surperficial fold; More effectively can not ensure that sheet material enters stationarity and the planarization of the front conveying of calender, have larger impact to the calendering technology of calendering below.
In sum, for solving the structural deficiency of existing batch-foamed microperforated sheet apparatus for leveling, need to design the batch-foamed microperforated sheet apparatus for leveling that a kind of structure is simple, the scope of application is wide, operating efficiency is high.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose the batch-foamed microperforated sheet apparatus for leveling that a kind of structure is simple, the scope of application is wide, operating efficiency is high.
Object of the present invention realizes by following technical proposal: a kind of batch-foamed microperforated sheet apparatus for leveling, the leveling transmission mechanism comprising cleaning device and be connected with cleaning device, described cleaning device comprises the cleaning roller mechanism being loaded with batch-foamed microperforated sheet, described cleaning roller mechanism comprises clean upper driving bearing, the clean underdrive bearing be arranged in parallel up and down with clean upper driving bearing, what run through clean upper driving bearing cleanly uploads moving axis and uploads moving axis be arranged in parallel up and down and the clean lower drive shaft running through clean underdrive bearing with clean, described clean underdrive bearing is provided with clean supporting spring, described clean supporting spring is connected with leveling transmission mechanism.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described cleaning device also comprises the clean last item spring adjustment mechanism be fixedly connected with cleaning roller mechanism, described clean last item spring adjustment mechanism comprises cleaning and conditioning fixed support, clean last item adjusting lever, cleaning and conditioning bar, clean sliding support, the clean clean elastic component regulating support and be arranged between clean adjustment support and clean sliding support, clean last item adjusting lever one end is threaded with cleaning and conditioning fixed support, the other end is resisted against on cleaning and conditioning bar, clean sliding support one end is fixedly connected with clean upper driving bearing, the other end is connected with cleaning and conditioning bar, the clean support one end that regulates is fixedly connected with clean underdrive bearing, the other end is connected with cleaning and conditioning fixed support.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described clean last item spring adjustment mechanism also comprises the clean last item be threaded with clean last item adjusting lever and regulates handle and cleaning and conditioning pin, cleaning and conditioning pin one end is connected with cleaning and conditioning bar, and the other end is resisted against on clean sliding support.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described clean moving axis of uploading is provided with clean upper cylinder, described clean lower drive shaft is provided with clean bottom roll, clean upper cylinder is identical with the slewing rate of clean bottom roll, the rotation direction of clean upper cylinder and clean bottom roll is contrary, and clean upper cylinder and clean bottom roll are provided with PVA water-absorbing sponge.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described leveling transmission mechanism comprises the oven dry be fixedly connected with clean supporting spring and flattens transmission mechanism, described oven dry leveling transmission mechanism comprises baker, to be somely evenly distributed in baker and the oven dry be set in parallel transmission support, some oven dry pinch rollers and some oven dry pinch roller bands, each oven dry transmission support is all connected with clean supporting spring, each oven dry pinch roller is installed in dries transmission support two ends, and oven dry pinch roller band is arranged on and is positioned on same oven dry pinch roller of drying on transmission support.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described leveling transmission mechanism also comprise with dry flatten output device that transmission mechanism is connected, the input unit, the arrangements for speed regulation be connected with input unit that be arranged in parallel with output device and be connected with arrangements for speed regulation and the calendering conveying mechanism arranged in being inclined upwardly.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described output device comprises exporting to be uploaded moving axis and uploads the output lower drive shaft that moving axis be arranged in parallel up and down with exporting, described output lower drive shaft is provided with and dries the output supporting spring transmitting support and be connected, it is identical with the slewing rate exporting lower drive shaft that moving axis is uploaded in output, export the rotation direction uploaded moving axis and export lower drive shaft contrary, described output device also comprises output last item spring adjustment mechanism, the spacing that described output last item spring adjustment mechanism energy regulation output is uploaded moving axis and exported between lower drive shaft.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described input unit comprises input upper driving bearing, the input underdrive bearing be arranged in parallel up and down with input upper driving bearing, the input running through input upper driving bearing is uploaded moving axis and is uploaded moving axis with input and be arranged in parallel up and down and run through the input lower drive shaft inputting underdrive bearing, described input lower drive shaft is provided with and dries the input supporting spring transmitting support and be connected, it is identical with the slewing rate of input lower drive shaft that moving axis is uploaded in input, the rotation direction that moving axis and input lower drive shaft are uploaded in input is contrary, described input unit also comprises input last item spring adjustment mechanism, the spacing that described input last item spring adjustment mechanism can regulate input to upload moving axis and input between lower drive shaft.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described arrangements for speed regulation comprise motor, to be arranged in parallel with input lower drive shaft and with the input transition axis that is connected of lower drive shaft and be arranged in parallel with transition axis and the driving shaft be connected with transition axis, described motor is provided with motor wheels, input lower drive shaft one end is provided with input synchronizing wheel, the other end is provided with transition drive coordination wheel, motor power wheel is provided with motor synchronous belt with input synchronizing wheel, transition axis one end is provided with First Transition synchronizing wheel, the other end is provided with the second transition synchronizing wheel, transition drive coordination wheel is provided with transition Timing Belt with First Transition synchronizing wheel, described driving shaft is provided with transition active synchronization wheel, transition active synchronization wheel is provided with active synchronization band with the second transition synchronizing wheel, the rotating speed of input lower drive shaft is identical with the rotating speed of driving shaft.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, described calendering conveying mechanism comprises upper strata calendering transmission mechanism and rolls with upper strata the laminated that transmission mechanism be arranged in parallel up and down passes on transfer mechanism, upper strata calendering transmission mechanism and laminated are passed on transfer mechanism and are included some calendering transmission supports be set in parallel, some calendering pinch rollers and some calendering pinch roller bands, calendering transmission support is positioned at below driving shaft, each calendering pinch roller is installed in calendering transmission support two ends, calendering pinch roller band is arranged on and is positioned on the same calendering pinch roller rolled on transmission support, upper strata calendering transmission mechanism and laminated are passed on transfer mechanism and are also comprised some calendering carriages of being set in parallel and some calendering pull bars, calendering carriage and calendering are transmitted support and are equally arranged at interval, calendering pull bar is arranged on calendering carriage and calendering is transmitted between support, calendering transmission support and calendering carriage are all in the setting that is inclined upwardly.
In above-mentioned a kind of batch-foamed microperforated sheet apparatus for leveling, a kind of batch-foamed microperforated sheet apparatus for leveling also comprises the coiler device be connected with leveling transmission mechanism, described coiler device comprises winding cradle and is erected at the reel on winding cradle, and calendering transmission support is resisted against on winding cradle.
Compared with prior art, structure of the present invention is simple, on cleaning device, clean last item spring adjustment mechanism can regulate the clean spacing uploaded between moving axis and clean lower drive shaft by self mechanism, adapt to the batch-foamed microperforated sheet of various thickness, the scope of application is wide, clean upper cylinder and clean bottom roll has PVA water-absorbing sponge simultaneously, PVA water-absorbing sponge can sop up the water in batch-foamed microperforated sheet, wet goods foreign material, clean upper cylinder is with clean bottom roll rotation direction difference but speed is identical, the interaction of clean upper cylinder and clean bottom roll, make batch-foamed microperforated sheet not cracky and more easily remove foreign material, ensure planarization and the uniformity of batch-foamed microperforated sheet, operating efficiency is high, dry leveling transmission mechanism, batch-foamed microperforated sheet can heat up softening and dry in transmitting procedure, calendering conveying mechanism uses many group calendering pinch roller bands and calendering carriage to roll batch-foamed microperforated sheet, and operating efficiency is high, and can ensure planarization and the uniformity of batch-foamed microperforated sheet.
Accompanying drawing explanation
The structural representation of Fig. 1 embodiment of the present invention.
Fig. 2 is the structural representation of cleaning device in the embodiment of the present invention.
Fig. 3 is the structural representation of cleaning roller mechanism in the embodiment of the present invention.
Fig. 4 is the structural representation of drying leveling transmission mechanism in the embodiment of the present invention.
Fig. 5 is the structural representation of output device in the embodiment of the present invention.
Fig. 6 is the structural representation of input unit in the embodiment of the present invention.
Fig. 7 is the structural representation of arrangements for speed regulation in the embodiment of the present invention.
Fig. 8 is the partial enlarged drawing at A place.
Fig. 9 is the structural representation that the embodiment of the present invention rolls transmission mechanism at the middle and upper levels.
In figure, 10, cleaning device; 11, cleaning roller mechanism; 111, clean upper driving bearing; 112, clean underdrive bearing; 113, cleanly moving axis is uploaded; 114, clean lower drive shaft; 115, clean upper cylinder; 116, clean bottom roll; 12, clean last item spring adjustment mechanism; 121, cleaning and conditioning fixed support; 122, clean last item adjusting lever; 123, cleaning and conditioning bar; 124, clean sliding support; 125, clean adjustment support; 126, clean elastic component; 127, clean last item regulates handle; 128, cleaning and conditioning pin; 20, transmission mechanism is flattened; 30, coiler device; 31, winding cradle; 32, reel; 40, leveling transmission mechanism is dried; 41, baker; 42, transmission support is dried; 43, pinch roller is dried; 44, pinch roller band is dried; 50, output device; 53, moving axis is uploaded in output; 54, lower drive shaft is exported; 55, supporting spring is exported; 58, last item spring adjustment mechanism is exported; 60, input unit; 61, upper driving bearing is inputted; 62, underdrive bearing is inputted; 621, synchronizing wheel is inputted; 622, transition drive coordination wheel; 63, moving axis is uploaded in input; 64, lower drive shaft is inputted; 68, last item spring adjustment mechanism is inputted; 70, arrangements for speed regulation; 71, motor; 711, motor wheels; 712, motor synchronous belt; 72, transition axis; 721, First Transition synchronizing wheel; 722, the second transition synchronizing wheel; 723, transition Timing Belt; 73, driving shaft; 731, transition active synchronization is taken turns; 732, active synchronization band; 80, conveying mechanism is rolled; 81, calendering transmission support; 82, pinch roller is rolled; 83, pinch roller band is rolled; 84, carriage is rolled; 85, pull bar is rolled; 86, upper strata calendering transmission mechanism.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Initial batch-foamed microperforated sheet in the present invention is in uneven thickness, surface irregularity, and have water, wet goods impurity on the surface, these factors will cause subsequent product to occur large-area quality problems, batch-foamed microperforated sheet apparatus for leveling of the present invention will be cleared up batch-foamed microperforated sheet for unfavorable phenomenon, make batch-foamed microperforated sheet surfacing thickness even, batch-foamed microperforated sheet apparatus for leveling is applicable to various types of batch-foamed microperforated sheet simultaneously, and operating efficiency is high.
As shown in Figure 1 to Figure 3, the leveling transmission mechanism 20 that this batch-foamed microperforated sheet apparatus for leveling comprises cleaning device 10 and is connected with cleaning device 10, cleaning device 10 comprises the cleaning roller mechanism 11 being loaded with batch-foamed microperforated sheet, cleaning roller mechanism 11 comprises clean upper driving bearing 111, the clean underdrive bearing 112 be arranged in parallel with clean upper driving bearing about 111, what run through clean upper driving bearing 111 cleanly uploads moving axis 113 and uploads moving axis about 113 be arranged in parallel and the clean lower drive shaft 114 running through clean underdrive bearing 112 with clean, clean underdrive bearing 112 is provided with clean supporting spring, clean supporting spring is connected with leveling transmission mechanism 20.
This batch-foamed microperforated sheet apparatus for leveling carries cleaning device 10, batch-foamed microperforated sheet is clipped in clean to be uploaded between moving axis 113 and clean lower drive shaft 114, the clean gap width uploaded between moving axis 113 and clean lower drive shaft 114 is consistent, therefore batch-foamed microperforated sheet can be extruded into same thickness, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet uninterruptedly uploads moving axis 113 and clean lower drive shaft 114 by clean, operating efficiency is high.
Further preferably, cleaning device 10 also comprises the clean last item spring adjustment mechanism 12 be fixedly connected with cleaning roller mechanism 11, clean last item spring adjustment mechanism 12 comprises cleaning and conditioning fixed support 121, clean last item adjusting lever 122, cleaning and conditioning bar 123, clean sliding support 124, clean adjustment support 125 and the clean elastic component 126 be arranged between clean adjustment support 125 and clean sliding support 124, clean last item adjusting lever 122 one end is threaded with cleaning and conditioning fixed support 121, the other end is resisted against on cleaning and conditioning bar 123, clean sliding support 124 one end is fixedly connected with clean upper driving bearing 111, the other end is connected with cleaning and conditioning bar 123, clean support 125 one end that regulates is fixedly connected with clean underdrive bearing 112, the other end is connected with cleaning and conditioning fixed support 121.
Clean last item spring adjustment mechanism 12 can regulate the clean spacing uploaded between moving axis 113 and clean lower drive shaft 114, clean last item adjusting lever 122 one end is threaded with cleaning and conditioning fixed support 121, clean last item adjusting rod moves up or down by rotating, when clean last item adjusting lever 122 moves down, because clean last item adjusting lever 122 other end is resisted against on cleaning and conditioning bar 123, cleaning and conditioning bar 123 moves down, clean sliding support 124 one end is connected with cleaning and conditioning bar 123, clean sliding support 124 moves down along with cleaning and conditioning bar 123, clean sliding support 124 other end is fixedly connected with clean upper driving bearing 111, clean upper driving bearing 111 moves down along with clean sliding support 124, clean upload moving axis 113 and run through clean upper driving bearing 111, therefore cleanly upload moving axis 113 and also move down with the motion of upper driving bearing, clean support 125 one end that regulates is fixedly connected with clean underdrive bearing 112, the other end is connected with cleaning and conditioning fixed support 121, the clean support 125 that regulates does not produce movement, the clean spacing uploaded between moving axis 113 and clean lower drive shaft 114 reduces, clean elastic component 126 is arranged between clean adjustment support 125 and clean sliding support 124, now clean elastic component 126 is in compressive state,
When clean last item adjusting lever 122 moves up, clean adjustment support one end is fixedly connected with clean underdrive bearing 112, the other end is connected with cleaning and conditioning fixed support 121, the clean support 125 that regulates does not produce movement, clean elastic component 126 recovers distortion and produces active force jack-up and clean sliding support 124, clean sliding support 124 moves up, drive and clean upload moving axis 113 and cleaning and conditioning bar 123 moves up, clean last item adjusting lever 122 is resisted against on cleaning and conditioning bar 123, and the clean spacing uploaded between moving axis 113 and clean lower drive shaft 114 increases.
The clean spacing uploaded between moving axis 113 and clean lower drive shaft 114 is regulated by using clean last item spring adjustment mechanism 12, simple and convenient, cleaning device 10 is made to be applicable to the batch-foamed microperforated sheet of various thickness, once adjustment can for the batch-foamed microperforated sheet of thickness of the same race simultaneously, and operating efficiency is high;
Further preferably, clean last item adjusting lever 122 is arranged on the middle part of cleaning and conditioning fixed support 121, when cleanliness of operation last item adjusting lever 122, ensure that clean last item adjusting lever 122, cleaning and conditioning bar 123 and clean sliding support 124 moving displacement are identical, thus it is equal to ensure to regulate the clean spacing uploaded between moving axis 113 and clean lower drive shaft 114, thus ensure that batch-foamed microperforated sheet thickness is even everywhere.
Further preferably, clean last item spring adjustment mechanism 12 also comprises the clean last item be threaded with clean last item adjusting lever 122 and regulates handle 127 and cleaning and conditioning pin 128, cleaning and conditioning pin 128 one end is connected with cleaning and conditioning bar 123, and the other end is resisted against on clean sliding support 124.
Clean last item spring adjustment mechanism 12 adds clean last item and regulates handle 127, and spin-cleaning last item adjusting rod is more convenient, improves the clean accuracy uploading spacing between moving axis 113 and clean lower drive shaft 114, improves operating efficiency;
Clean last item spring adjustment mechanism 12 adds clean last item and regulates handle 127, cleaning and conditioning pin 128 one end is connected with cleaning and conditioning bar 123, the other end is resisted against on clean sliding support 124, cleaning and conditioning bar 123 is shaft-like, when applying active force to clean sliding support 124, very large reaction force can be produced to cleaning and conditioning bar 123, same clean sliding support 124 applies active force when cleaning and conditioning bar 123, very large reaction force can be produced equally to cleaning and conditioning bar 123, increase cleaning and conditioning pin 128 and can reduce the impulsive force that cleaning and conditioning bar 123 is produced, ensure that the intact of cleaning and conditioning bar 123, enhance the service life of cleaning and conditioning bar 123.
Preferably, clean moving axis 113 of uploading is provided with clean upper cylinder 115, clean lower drive shaft 114 is provided with clean bottom roll 116, clean upper cylinder 115 is identical with the slewing rate of clean bottom roll 116, the rotation direction of clean upper cylinder 115 and clean bottom roll 116 is contrary, and clean upper cylinder 115 and clean bottom roll 116 are provided with PVA water-absorbing sponge.
Clean moving axis 113 of uploading is provided with clean upper cylinder 115, clean lower drive shaft 114 is provided with clean bottom roll 116, foaming microperforated sheet of having a rest is sandwiched in clean upper between cylinder 115 and clean bottom roll 116, prevent batch-foamed microperforated sheet by mechanical failure, clean upper cylinder 115 and clean bottom roll 116 are provided with PVA water-absorbing sponge simultaneously, can absorb water to batch-foamed microperforated sheet, wet goods is attached to the foreign material in batch-foamed microperforated sheet, cleaning of batch-foamed microperforated sheet further, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet is uninterruptedly by clean upper cylinder 115 and clean bottom roll 116, operating efficiency is high,
Simultaneously, clean upper cylinder 115 is identical with the slewing rate of clean bottom roll 116, the rotation direction of clean upper cylinder 115 and clean bottom roll 116 is contrary, the mutual motion of clean upper cylinder 115 and clean bottom roll 116 can more effectively remove the foreign material be attached in batch-foamed microperforated sheet, further ensure batch-foamed microperforated sheet thickness even, batch-foamed microperforated sheet surfacing simultaneously; Batch-foamed microperforated sheet with clean on cylinder 115 and clean bottom roll 116 contact position movement rate and to clean cylinder 115 identical with the movement rate of clean bottom roll 116, ensure batch-foamed microperforated sheet leveling transport, prevent from occurring in cleaning course that distortion such as to tear to pieces at the phenomenon, ensure that uniformity and the planarization of batch-foamed microperforated sheet.
Further preferably, clean upper driving bearing 111 and clean underdrive bearing 112 can arrange cropping tool, cutting can be carried out for the edge out-of-flatness of batch-foamed microperforated sheet, ensure that batch-foamed microperforated sheet smoothly by cleaning device 10 and leveling transmission mechanism 20, can be increased work efficiency.
Preferably, as shown in Figure 4, leveling transmission mechanism 20 comprises the oven dry be fixedly connected with clean supporting spring and flattens transmission mechanism 40, dry leveling transmission mechanism 40 to comprise baker 41, to be multiplely evenly distributed in baker 41 and the oven dry be set in parallel transmission support 42, multiple oven dry pinch roller 43 and multiple oven dry pinch roller band 44, each oven dry transmission support 42 is all connected with clean supporting spring, each oven dry pinch roller 43 is installed in dries transmission support 42 two ends, and oven dry pinch roller band 44 is arranged on and is positioned on same oven dry pinch roller 43 of drying on transmission support 42.
Uniformity and the planarization of the batch-foamed microperforated sheet after cleaning device 10 processes obtain preliminary arrangement, batch-foamed microperforated sheet is entered by clean supporting spring and dries transmission support 42, each oven dry pinch roller 43 is installed in dries transmission support 42 two ends, oven dry pinch roller band 44 is arranged on and is positioned on same oven dry pinch roller 43 of drying on transmission support 42, dry pinch roller band 44 and form closed circulation, dry pinch roller band 44 dynamic oven dry pinch roller band 44, drying pinch roller band 44 drives batch-foamed microperforated sheet to move, drying transmission support 42 is arranged in baker 41, therefore batch-foamed microperforated sheet drying device 41 in transmitting procedure heats, in the process, batch-foamed microperforated sheet be heated after moisture evaporation become dry, simultaneous temperature has softened batch-foamed microperforated sheet, batch-foamed microperforated sheet becomes more smooth, simultaneously for the calendering in later stage provides good precondition.
Preferably, flatten transmission mechanism 20 also comprise with dry flatten output device 50 that transmission mechanism 40 is connected, the input unit 60, the arrangements for speed regulation 70 be connected with input unit 60 that be arranged in parallel with output device 50 and be connected with arrangements for speed regulation 70 and the calendering conveying mechanism 80 arranged in being inclined upwardly.
Batch-foamed microperforated sheet is further processed, make batch-foamed microperforated sheet more even and smooth, batch-foamed microperforated sheet through drying leveling transmission mechanism 40 further extrudes and adjusts the position of batch-foamed microperforated sheet by output device 50, batch-foamed microperforated sheet enters input unit 60 subsequently, input unit 60 pairs of batch-foamed microperforated sheet further extrude and adjust the position that batch-foamed microperforated sheet enters arrangements for speed regulation 70, because calendering conveying mechanism 80 is in the setting that is inclined upwardly, conveying mechanism 80 is rolled in order to smooth the entering of batch-foamed microperforated sheet energy can be allowed, arrangements for speed regulation 70 provide enough power to batch-foamed microperforated sheet, improve operating efficiency.
Preferably, as shown in Figure 5, output device 50 comprises exporting to be uploaded moving axis 53 and uploads the output lower drive shaft 54 that moving axis about 53 be arranged in parallel with exporting, output lower drive shaft 54 is provided with and dries the output supporting spring 55 transmitting support 42 and be connected, it is identical with the slewing rate exporting lower drive shaft 54 that moving axis 53 is uploaded in output, export the rotation direction uploaded moving axis 53 and export lower drive shaft 54 contrary, output device 50 also comprises output last item spring adjustment mechanism 58, export the spacing that last item spring adjustment mechanism 58 energy regulation output is uploaded moving axis 53 and exported between lower drive shaft 54.
Batch-foamed microperforated sheet is clipped in output and uploads moving axis 53 and export between lower drive shaft 54, it is consistent for exporting the gap width uploaded between moving axis 53 and output lower drive shaft 54, therefore batch-foamed microperforated sheet can be extruded into same thickness, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet is uninterruptedly uploaded moving axis 53 by output and exports lower drive shaft 54, operating efficiency is high;
Export the spacing that last item spring adjustment mechanism 58 energy regulation output is uploaded moving axis 53 and exported between lower drive shaft 54, the thickness of batch-foamed microperforated sheet is different when each operation, can adjust exporting the spacing uploaded between moving axis 53 and output lower drive shaft 54 for the thickness of batch-foamed microperforated sheet, simple and convenient, output device 50 is made to be applicable to the batch-foamed microperforated sheet of various thickness, once adjustment can for the batch-foamed microperforated sheet of thickness of the same race simultaneously, and operating efficiency is high;
Simultaneously, it is identical with the slewing rate exporting lower drive shaft 54 that moving axis 53 is uploaded in output, export the rotation direction uploaded moving axis 53 and export lower drive shaft 54 contrary, export the mutual motion of uploading moving axis 53 and exporting lower drive shaft 54 and more effectively can ensure all even surfacing of batch-foamed microperforated sheet thickness; Batch-foamed microperforated sheet is being uploaded moving axis 53 and the movement rate exporting lower drive shaft 54 contact position and is exporting that to upload moving axis 53 identical with the movement rate exporting lower drive shaft 54 with exporting, ensure batch-foamed microperforated sheet leveling transport, prevent from occurring in output procedure that distortion such as to tear to pieces at the phenomenon, ensure that uniformity and the planarization of batch-foamed microperforated sheet;
Further preferably, output is uploaded on moving axis 53 can arrange the upper cylinder of output, export on lower drive shaft 54 and output bottom roll can be set, foaming microperforated sheet of having a rest is sandwiched in and exports upper cylinder and export between bottom roll, prevent batch-foamed microperforated sheet by mechanical failure, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet is uninterruptedly by exporting upper cylinder and exporting bottom roll, operating efficiency is high.
Preferably, as shown in Figure 6, input unit 60 comprises input upper driving bearing 61, the input underdrive bearing 62 be arranged in parallel with input upper driving bearing about 61, the input running through input upper driving bearing 61 is uploaded moving axis 63 and is uploaded moving axis about 63 with input and be arranged in parallel and run through the input lower drive shaft 64 inputting underdrive bearing 62, input lower drive shaft 64 is provided with and dries the input supporting spring transmitting support 42 and be connected, it is identical with the slewing rate of input lower drive shaft 64 that moving axis 63 is uploaded in input, the rotation direction that moving axis 63 and input lower drive shaft 64 are uploaded in input is contrary, input unit 60 also comprises input last item spring adjustment mechanism 68, the spacing that input last item spring adjustment mechanism 68 can regulate input to upload moving axis 63 and input between lower drive shaft 64.
Batch-foamed microperforated sheet is clipped in input and uploads between moving axis 63 and input lower drive shaft 64, the gap width that input is uploaded between moving axis 63 and input lower drive shaft 64 is consistent, therefore batch-foamed microperforated sheet can be extruded into same thickness, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet uninterruptedly uploads moving axis 63 and input lower drive shaft 64 by input, operating efficiency is high;
The spacing that input last item spring adjustment mechanism 68 can regulate input to upload moving axis 63 and input between lower drive shaft 64, the thickness of batch-foamed microperforated sheet is different when each operation, can adjust exporting the spacing uploaded between moving axis 53 and output lower drive shaft 54 for the thickness of batch-foamed microperforated sheet, simple and convenient, input unit 60 is made to be applicable to the batch-foamed microperforated sheet of various thickness, once adjustment can for the batch-foamed microperforated sheet of thickness of the same race simultaneously, and operating efficiency is high;
Simultaneously, it is identical with the slewing rate of input lower drive shaft 64 that moving axis 63 is uploaded in input, the rotation direction that moving axis 63 and input lower drive shaft 64 are uploaded in input is contrary, and the mutual motion that moving axis 63 and input lower drive shaft 64 are uploaded in input more effectively can ensure all even surfacing of batch-foamed microperforated sheet thickness; Batch-foamed microperforated sheet is being uploaded moving axis 63 and the movement rate inputting lower drive shaft 64 contact position with input and is being inputted that to upload moving axis 63 identical with the movement rate inputting lower drive shaft 64, ensure batch-foamed microperforated sheet leveling transport, prevent from occurring in input process that distortion such as to tear to pieces at the phenomenon, ensure that uniformity and the planarization of batch-foamed microperforated sheet;
Further preferably, input upper driving bearing 61 and input underdrive bearing 62 can arrange cropping tool, cutting can be carried out for the edge out-of-flatness of batch-foamed microperforated sheet, ensure that batch-foamed microperforated sheet can pass through input unit 60 smoothly, increase work efficiency;
Further preferably, input is uploaded on moving axis 63 can arrange the upper cylinder of input, input lower drive shaft 64 can arrange input bottom roll, foaming microperforated sheet of having a rest is sandwiched between the upper cylinder of input and input bottom roll, prevent batch-foamed microperforated sheet by mechanical failure, ensure that batch-foamed microperforated sheet thickness is even, batch-foamed microperforated sheet surfacing simultaneously, and batch-foamed microperforated sheet is uninterruptedly by the upper cylinder of input and input bottom roll, operating efficiency is high.
Preferably, as shown in Figure 7 and Figure 8, arrangements for speed regulation 70 comprise motor 71, to be arranged in parallel with input lower drive shaft 64 and with the input transition axis 72 that is connected of lower drive shaft 64 and be arranged in parallel with transition axis 72 and the driving shaft 73 be connected with transition axis 72, motor 71 is provided with motor wheels 711, input lower drive shaft 64 one end is provided with input synchronizing wheel 621, the other end is provided with transition drive coordination wheel 622, motor 71 moves power wheel and is provided with motor synchronous belt 712 with input synchronizing wheel 621, transition axis 72 one end is provided with First Transition synchronizing wheel 721, the other end is provided with the second transition synchronizing wheel 722, transition drive coordination wheel 622 is provided with transition Timing Belt 723 with First Transition synchronizing wheel 721, driving shaft 73 is provided with transition active synchronization wheel 731, transition active synchronization wheel 731 and the second transition synchronizing wheel 722 are provided with active synchronization band 732, the rotating speed of input lower drive shaft 64 is identical with the rotating speed of driving shaft 73.
Because calendering conveying mechanism 80 is in the setting that is inclined upwardly, dry leveling transmission mechanism 40 and roll conveying mechanism 80 not in same level, batch-foamed microperforated sheet is through baker 41, body temperature raises, batch-foamed microperforated sheet at relatively high temperatures, mechanical strength reduces, if batch-foamed microperforated sheet is out of shape phenomenons such as tearing only to drive transport to occur by output device 50 and input unit 60, therefore arrangements for speed regulation 70 are needed, motor 71 starts drive motor power wheel 711 and rotates, motor synchronous belt 712 is set in motive power wheel with on input synchronizing wheel 621, input synchronizing wheel 621 rotates, input lower drive shaft 64 one end is provided with input synchronizing wheel 621, the other end is provided with transition drive coordination wheel 622, input synchronizing wheel 621 drives input lower drive shaft 64 to rotate, input lower drive shaft 64 drives transition drive coordination to take turns 622 and rotates, transition Timing Belt 723 is set in transition drive coordination wheel 622 with on First Transition synchronizing wheel 721, transition drive coordination wheel 622 drives transition Timing Belt 723 to rotate, First Transition synchronizing wheel 721 is also along with rotation, transition axis 72 one end is provided with First Transition synchronizing wheel 721, the other end is provided with the second transition synchronizing wheel 722, therefore transition axis 72 and the second transition synchronizing wheel 722 rotate, active synchronization band 732 is set on transition active synchronization wheel 731 and the second transition synchronizing wheel 722, active synchronization band 732 and transition active synchronization wheel 731 rotate, transition active synchronization wheel 731 is arranged on driving shaft 73, driving shaft 73 also rotates thereupon, the rotating speed of input lower drive shaft 64 is identical with the rotating speed of driving shaft 73, if the rotating speed of input lower drive shaft 64 is different from the rotating speed of driving shaft 73, can produce batch-foamed microperforated sheet and tear, cause batch-foamed microperforated sheet damaged because of external force, improve uniformity and the planarization of batch-foamed microperforated sheet.
Preferably, as shown in Figure 9, calendering conveying mechanism 80 comprises upper strata calendering transmission mechanism 86 and rolls with upper strata the laminated that transmission mechanism about 86 be arranged in parallel passes on transfer mechanism, upper strata calendering transmission mechanism 86 and laminated are passed on transfer mechanism and are included multiple calendering transmission support 81 be set in parallel, multiple calendering pinch roller 82 and multiple calendering pinch roller band 83, driving shaft 73 is passed between transfer mechanism at upper strata calendering transmission mechanism 86 and laminated, each calendering pinch roller 82 is installed in calendering transmission support 81 two ends, calendering pinch roller band 83 is arranged on and is positioned on the same calendering pinch roller 82 rolled on transmission support 81, upper strata calendering transmission mechanism 86 and laminated are passed on transfer mechanism and are also comprised multiple calendering carriage 84 of being set in parallel and multiple calendering pull bar 85, calendering carriage 84 and calendering are transmitted support 81 and are equally arranged at interval, calendering pull bar 85 is arranged on calendering carriage 84 and calendering is transmitted between support 81, calendering transmission support 81 and calendering carriage 84 are all in the setting that is inclined upwardly.
Batch-foamed microperforated sheet is further processed, make batch-foamed microperforated sheet more even and smooth, batch-foamed microperforated sheet through drying leveling transmission mechanism 40 is delivered to calendering conveying mechanism 80 by arrangements for speed regulation 70, driving shaft 73 is passed between transfer mechanism at upper strata calendering transmission mechanism 86 and laminated, therefore batch-foamed microperforated sheet enter upper strata calendering transmission mechanism 86 and laminated pass between transfer mechanism, each calendering pinch roller 82 is installed in calendering transmission support 81 two ends, calendering pinch roller band 83 is arranged on and is positioned on the same calendering pinch roller 82 rolled on transmission support 81, calendering pinch roller band 83 forms closed loop, calendering pinch roller band 83 is in the dynamic lower motion of calendering pinch roller band 83, batch-foamed microperforated sheet moves forward under calendering pinch roller band 83 drives, upper strata calendering transmission mechanism 86 and laminated pass on transfer mechanism all calendering pinch roller band 83, not only transport batch-foamed microperforated sheet, the reel 32 be erected on winding cradle 31 is rolled simultaneously, improve uniformity and the planarization of batch-foamed microperforated sheet,
Further preferably, upper strata calendering transmission mechanism 86 and laminated are passed on transfer mechanism and are also comprised multiple calendering carriage 84 be set in parallel, calendering carriage 84 and calendering are transmitted support 81 and are equally arranged at interval, calendering transmission support 81 and calendering carriage 84 are all in the setting that is inclined upwardly, calendering carriage 84 rolls batch-foamed microperforated sheet further, improves uniformity and the planarization of batch-foamed microperforated sheet.
Further preferably, upper strata calendering transmission mechanism 86 and laminated are passed on transfer mechanism and are also comprised multiple calendering pull bar 85, calendering pull bar 85 is arranged on calendering carriage 84 and calendering is transmitted between support 81, calendering transmission support 81 and calendering carriage 84 couple together by calendering pull bar 85, strengthen the intensity of calendering conveying mechanism 80, improve operating efficiency.
Preferably, a kind of batch-foamed microperforated sheet apparatus for leveling also comprises the coiler device 30 be connected with leveling transmission mechanism 20, coiler device 30 comprises winding cradle 31 and is erected at the reel 32 on winding cradle 31, and calendering transmission support 81 is resisted against on winding cradle 31.
Because calendering transmission support 81 and calendering carriage 84 are all in the setting that is inclined upwardly, the contact angle being erected at the reel 32 on winding cradle 31 and the batch-foamed microperforated sheet after process is acute angle, be conducive to batch-foamed microperforated sheet to be closely wound on reel 32, improve uniformity and the planarization of batch-foamed microperforated sheet.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. a batch-foamed microperforated sheet apparatus for leveling, the leveling transmission mechanism comprising cleaning device and be connected with cleaning device, it is characterized in that, described cleaning device comprises the cleaning roller mechanism being loaded with batch-foamed microperforated sheet, described cleaning roller mechanism comprises clean upper driving bearing, the clean underdrive bearing be arranged in parallel up and down with clean upper driving bearing, what run through clean upper driving bearing cleanly uploads moving axis and uploads moving axis be arranged in parallel up and down and the clean lower drive shaft running through clean underdrive bearing with clean, described clean underdrive bearing is provided with clean supporting spring, described clean supporting spring is connected with leveling transmission mechanism.
2. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 1, it is characterized in that, described cleaning device also comprises the clean last item spring adjustment mechanism be fixedly connected with cleaning roller mechanism, described clean last item spring adjustment mechanism comprises cleaning and conditioning fixed support, clean last item adjusting lever, cleaning and conditioning bar, clean sliding support, the clean clean elastic component regulating support and be arranged between clean adjustment support and clean sliding support, clean last item adjusting lever one end is threaded with cleaning and conditioning fixed support, the other end is resisted against on cleaning and conditioning bar, clean sliding support one end is fixedly connected with clean upper driving bearing, the other end is connected with cleaning and conditioning bar, the clean support one end that regulates is fixedly connected with clean underdrive bearing, the other end is connected with cleaning and conditioning fixed support.
3. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 2, it is characterized in that, described clean last item spring adjustment mechanism also comprises the clean last item be threaded with clean last item adjusting lever and regulates handle and cleaning and conditioning pin, cleaning and conditioning pin one end is connected with cleaning and conditioning bar, and the other end is resisted against on clean sliding support.
4. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 3, it is characterized in that, described clean moving axis of uploading is provided with clean upper cylinder, described clean lower drive shaft is provided with clean bottom roll, clean upper cylinder is identical with the slewing rate of clean bottom roll, the rotation direction of clean upper cylinder and clean bottom roll is contrary, and clean upper cylinder and clean bottom roll are provided with PVA water-absorbing sponge.
5. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 4, it is characterized in that, described leveling transmission mechanism comprises the oven dry be fixedly connected with clean supporting spring and flattens transmission mechanism, described oven dry leveling transmission mechanism comprises baker, somely to be evenly distributed in baker and the oven dry be set in parallel transmission support, some oven dry pinch rollers and some oven dry pinch roller bands, each oven dry transmission support is all connected with clean supporting spring, each oven dry pinch roller is installed in dries transmission support two ends, oven dry pinch roller band is arranged on and is positioned on same oven dry pinch roller of drying on transmission support.
6. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 5, it is characterized in that, described leveling transmission mechanism also comprise with dry flatten output device that transmission mechanism is connected, the input unit, the arrangements for speed regulation be connected with input unit that be arranged in parallel with output device and be connected with arrangements for speed regulation and the calendering conveying mechanism arranged in being inclined upwardly.
7. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 6, it is characterized in that, described output device comprises exporting to be uploaded moving axis and uploads the output lower drive shaft that moving axis be arranged in parallel up and down with exporting, described output lower drive shaft is provided with and dries the output supporting spring transmitting support and be connected, it is identical with the slewing rate exporting lower drive shaft that moving axis is uploaded in output, export the rotation direction uploaded moving axis and export lower drive shaft contrary, described output device also comprises output last item spring adjustment mechanism, the spacing that described output last item spring adjustment mechanism energy regulation output is uploaded moving axis and exported between lower drive shaft.
8. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 7, it is characterized in that, described input unit comprises input upper driving bearing, the input underdrive bearing be arranged in parallel up and down with input upper driving bearing, the input running through input upper driving bearing is uploaded moving axis and is uploaded moving axis with input and be arranged in parallel up and down and run through the input lower drive shaft inputting underdrive bearing, described input lower drive shaft is provided with and dries the input supporting spring transmitting support and be connected, it is identical with the slewing rate of input lower drive shaft that moving axis is uploaded in input, the rotation direction that moving axis and input lower drive shaft are uploaded in input is contrary, described input unit also comprises input last item spring adjustment mechanism, the spacing that described input last item spring adjustment mechanism can regulate input to upload moving axis and input between lower drive shaft.
9. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 8, it is characterized in that, described arrangements for speed regulation comprise motor, to be arranged in parallel with input lower drive shaft and with the input transition axis that is connected of lower drive shaft and be arranged in parallel with transition axis and the driving shaft be connected with transition axis, described motor is provided with motor wheels, input lower drive shaft one end is provided with input synchronizing wheel, the other end is provided with transition drive coordination wheel, motor power wheel is provided with motor synchronous belt with input synchronizing wheel, transition axis one end is provided with First Transition synchronizing wheel, the other end is provided with the second transition synchronizing wheel, transition drive coordination wheel is provided with transition Timing Belt with First Transition synchronizing wheel, described driving shaft is provided with transition active synchronization wheel, transition active synchronization wheel is provided with active synchronization band with the second transition synchronizing wheel, the rotating speed of input lower drive shaft is identical with the rotating speed of driving shaft.
10. a kind of batch-foamed microperforated sheet apparatus for leveling according to claim 9, it is characterized in that, described calendering conveying mechanism comprises upper strata calendering transmission mechanism and rolls with upper strata the laminated that transmission mechanism be arranged in parallel up and down passes on transfer mechanism, upper strata calendering transmission mechanism and laminated are passed on transfer mechanism and are included some calendering transmission supports be set in parallel, some calendering pinch rollers and some calendering pinch roller bands, calendering transmission support is positioned at below driving shaft, each calendering pinch roller is installed in calendering transmission support two ends, calendering pinch roller band is arranged on and is positioned on the same calendering pinch roller rolled on transmission support, upper strata calendering transmission mechanism and laminated are passed on transfer mechanism and are also comprised some calendering carriages of being set in parallel and some calendering pull bars, calendering carriage and calendering are transmitted support and are equally arranged at interval, calendering pull bar is arranged on calendering carriage and calendering is transmitted between support, calendering transmission support and calendering carriage are all in the setting that is inclined upwardly.
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| CN201510085452.9A CN104707810B (en) | 2015-02-16 | 2015-02-16 | A kind of batch-foamed microperforated sheet apparatus for leveling |
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| CN108435620A (en) * | 2018-03-30 | 2018-08-24 | 重庆致昌塑胶制品有限公司 | A kind of cleaning device |
| CN112123743A (en) * | 2020-09-04 | 2020-12-25 | 许昌学院 | Leveling device for Fabry-Perot interferometer transparent substrate |
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| CN104707810B (en) | 2016-10-05 |
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