CN104704712A - Rotating electrical machine and method for manufacturing same - Google Patents
Rotating electrical machine and method for manufacturing same Download PDFInfo
- Publication number
- CN104704712A CN104704712A CN201280076348.8A CN201280076348A CN104704712A CN 104704712 A CN104704712 A CN 104704712A CN 201280076348 A CN201280076348 A CN 201280076348A CN 104704712 A CN104704712 A CN 104704712A
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- Prior art keywords
- iron core
- core block
- segmentation iron
- stator
- electric rotating
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/187—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/1004—Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys
- H02K7/1008—Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys structurally associated with the machine rotor
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
In this rotating electrical machine, the radially inward reaction force from an inclined surface as generated in individual divided core blocks by the force with which a bolt axially tightening the divided core blocks to a boss is tightened presses the divided core blocks to the outer peripheral surface of a housing via a relay member, yielding dramatically improved manufacturing efficiency.
Description
Technical field
The present invention relates to and there is stator core by the electric rotating machine of the stator being divided into multiple segmentation iron core blocks to form and manufacture method thereof.
Background technology
As outward turning type motor in the past, known have multiple segmentation iron core block combined by dovetail groove and with link housing and combine and connect to one and the motor (for example, referring to patent documentation 1) of stator core that forms.
In this case, link housing and formed by the material softer than the stacked steel plate of the component parts as segmentation iron core block, link the described dovetail groove bound fraction generation plastic deformation of case side, so as landfill dovetail groove combine in existence bonding gap and make it disappear.
At first technical literature
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2003-169431 publication (paragraph 0022 ~ paragraph 0024, Fig. 1)
Summary of the invention
The problem that invention will solve
, in the motor of said structure, the width and the radial height that link the circumference of the protuberance of housing are all little than the recess of segmentation iron core block, and, the outside dimension of link housing must be made less than the internal diameter of stator core, thus, each size Comparison of Management trouble.
And, owing to needing to use such as drift to make link housing generation plastic deformation under state segmentation iron core block, link housing assembled, therefore, consider temperature rising etc., the size management linking housing must be carried out, exist and manufacture the such problem of efficiency difference.
The present invention is to solve the problem as problem, object is to obtain a kind of electric rotating machine and manufacture method thereof, by utilizing fastening force segmentation iron core block being anchored on the secure component on housing, adjacent each segmentation iron core block is bonded to each other, can link simply, manufacture efficiency and significantly improve.
For solving the means of problem
Electric rotating machine of the present invention possesses: stator, and it comprises the stator core of stator winding and ring-type, and described stator core has the multiple teeth formed at spaced intervals in the circumferential, and Wire-wound forms by described stator winding on each described tooth, rotor, it is to surround stator and the mode that can rotate is arranged on the outside diameter of this stator, and housing, it is arranged on the internal side diameter of described stator core in the mode that outer peripheral face contacts with the inner peripheral surface of stator core, described stator core is formed by being radially divided into multiple segmentation iron core blocks, the feature of described electric rotating machine is, on each described segmentation iron core block, the iron core block groove of dove tail shape is formed in the axial direction in the described outer peripheral face side of described housing, be formed with boss on the housing, this boss radius vector lateral direction is given prominence to, opposed with an end face of the axis direction of described stator core, and on the axis identical with described iron core block groove, there is enclosure slot, relay part is embedded with in described iron core block groove, this relay part has the terminal surface with the inclination plane-plane contact of described enclosure slot, each described segmentation iron core block is pressed on the described outer peripheral face of described housing by described relay part by the reaction force from direction inside the footpath on described inclined plane that the fastening force of the secure component be anchored on described boss by segmentation iron core block along described axis direction by each described segmentation iron core block produces.
In addition, electric rotating machine of the present invention possesses: stator, and it comprises the stator core of stator winding and ring-type, and described stator core has the multiple teeth formed at spaced intervals in the circumferential, and Wire-wound forms by described stator winding on each described tooth, rotor, it is to surround stator and the mode that can rotate is arranged on the outside diameter of this stator, and housing, it is arranged on the internal side diameter of described stator core in the mode that outer peripheral face contacts with the inner peripheral surface of stator core, described stator core is formed by being radially divided into multiple segmentation iron core blocks, the feature of described electric rotating machine is, on each described segmentation iron core block, the iron core block groove of dove tail shape is formed in the axial direction in the described outer peripheral face side of described housing, be formed with boss on the housing, this boss radius vector lateral direction is given prominence to, opposed with an end face of the axis direction of described stator core, another end face side of the axis direction of described stator core is provided with pressing component, this pressing component has pressing component groove on the axis identical with described iron core block groove, relay part is embedded with in described iron core block groove, this relay part has the terminal surface with the inclination plane-plane contact of described pressing component groove, each described segmentation iron core block is pressed on the described outer peripheral face of described housing by described relay part by the reaction force from direction inside the footpath on described inclined plane that the fastening force of the secure component described pressing component and described segmentation iron core block are anchored on described boss along described axis direction produces.
In addition, the manufacture method of electric rotating machine of the present invention possesses: stamping-out raw material, forms the operation in the thin plate steel plate portion of the component parts as described segmentation iron core block; Stacked each described thin plate steel plate portion and form the operation of described segmentation iron core block; Each described segmentation iron core block is configured in described housing surrounding and after forming segmentation iron core set of blocks body, in the mode of being carried out from outside diameter to internal side diameter relative to housing pressing by each segmentation iron core block, the fastened tools of ring-type is embedded the operation of segmentation iron core set of blocks body; By welding the operation be joined to one another by adjacent each segmentation iron core block; Respectively described relay part is embedded the operation in each described iron core block groove.
Invention effect
According to electric rotating machine of the present invention, by utilizing fastening force segmentation iron core block being anchored on the secure component on housing to be bonded to each other by adjacent each segmentation iron core block, can link simply, manufacturing efficiency and significantly improving.
In addition, according to the manufacture method of electric rotating machine of the present invention, by the fastened tools of ring-type is embedded segmentation iron core set of blocks body, can make simply stator be configured in stator outside diameter rotor between gap equal in the circumferential.
Accompanying drawing explanation
Fig. 1 is the structure chart of the lift appliance that the motor using embodiments of the present invention 1 is shown.
Fig. 2 is the upper half sectional view of the traction machine that Fig. 1 is shown.
Fig. 3 be along Fig. 2 III-III line to looking cut away view.
Fig. 4 be along Fig. 3 IV-IV line to looking cut away view.
Fig. 5 is the figure that situation about being wrapped in by coil portion on the segmentation iron core block of Fig. 3 is shown.
Fig. 6 be along Fig. 3 VI-VI line to looking cut away view.
Fig. 7 is the cutaway view of the 1st variation of the motor that embodiments of the present invention 1 are shown.
Fig. 8 is the cutaway view of the 2nd variation of the motor that embodiments of the present invention 1 are shown.
Fig. 9 is the cutaway view of the using state of the motor that Fig. 8 is shown.
Figure 10 is the stereogram of the variation of the relay part that embodiments of the present invention 1 are shown.
Figure 11 is the cutaway view of the significant points of the motor that embodiments of the present invention 2 are shown.
Figure 12 be along Figure 11 XII-XII line to looking cut away view.
Figure 13 is the cutaway view of the variation of the motor that embodiments of the present invention 2 are shown.
Figure 14 is the cutaway view of the significant points of the motor that embodiments of the present invention 3 are shown.
Figure 15 be along Figure 14 XV-XV line to looking cut away view.
Figure 16 is the cutaway view of the significant points of the variation that embodiments of the present invention 3 are shown.
Figure 17 is the cutaway view of the significant points of the motor that embodiments of the present invention 4 are shown.
Figure 18 be along Figure 17 XVIII-XVIII line to looking cut away view.
Figure 19 is the cutaway view of the significant points of an operation of the manufacture method of the motor that embodiments of the present invention 1 are shown.
Figure 20 is the cutaway view of the significant points of an operation of the manufacture method of the motor that embodiments of the present invention 3 are shown.
Figure 21 is the allocation plan of thin plate steel plate portion in raw material of the execution mode 1 in blank operation.
Figure 22 is the figure of the laminated configuration in the thin plate steel plate portion that execution mode 1 is shown.
Figure 23 be along Figure 22 XXIII-XXIII line to looking cut away view.
Figure 24 is the allocation plan of thin plate steel plate portion in raw material of the example different from the thin plate steel plate portion of execution mode 1 in blank operation.
Figure 25 is the figure that the configuration different from the thin plate steel plate portion of Figure 24 is shown.
The cutaway view of significant points when Figure 26 is the thin plate steel plate portion being laminated with different thickness of slab in adjacent segmentation iron core block respectively.
The cutaway view of significant points when Figure 27 is the thin plate steel plate portion being laminated with identical thickness of slab in adjacent segmentation iron core block.
Embodiment
Below, based on accompanying drawing, various embodiments of the present invention will be described, but in the various figures, is described same or equivalent parts, label that part mark is identical.
Execution mode 1
Fig. 1 is the stereogram of the lift appliance 2 that the motor 1 using embodiments of the present invention 1 is shown.
This lift appliance 2 possesses: traction machine 4, and it has motor 1, rope sheave 3 and brake (not shown); Rope 5, it is wound on rope sheave 3; Car 6, it is arranged on an end of rope 5; With counterweight 7, it is arranged on the other end of rope 5.
In this lift appliance 2, by the braking of brake off device, and drive motor 1, rope sheave 3 is rotated, and thus, car 6 and counterweight 7 are elevated with bucket type.
In addition, be energized to motor 1 by cutting off, and drive brake, thus, car 6 and counterweight 7 stop and being kept.
Fig. 2 is the upper half sectional view of the traction machine 4 that Fig. 1 is shown.
The motor 1 of this traction machine 4 possesses: the housing 9 of drum; Fixed axis 10, it is arranged on central axis; Housing 8, this fixed axis 10 links with housing 9 by it; Stator 11, it is arranged on the outer peripheral face of housing 8; With rotor 12, it is to surround stator 11 and the mode that can rotate is arranged on the outside diameter of this stator 11.At this, housing 9, fixed axis 10 and housing 8 form.
Stator 11 possesses: stator core 13, and it is configured to inner peripheral surface and contacts with the outer peripheral face of housing 8 throughout complete cycle; With stator winding 14, its by package on stator core 13.
Rotor 12 possesses: the rotor core 15 of drum; With multiple permanent magnet 16, it is circumferentially fixed on the inner peripheral surface of this rotor core 15 at spaced intervals.
The brake 17 of traction machine 4 is arranged on housing 9, and has the brake block 18 in the face of rotor core 15.
The rope sheave 3 of traction machine 4 has: boss 20, and it is arranged on fixed axis 10 via bearing 19 in rotatable mode; Wheel rim 22, it extends in the axial direction from the side of rotor core 15, and on outer peripheral face, be formed with grooving 21; With rib 23, wheel rim 22 and boss 20 link up by it.
About this traction machine 4, by being energized to stator winding 14, stator 11 is made to produce rotating magnetic field, rotor 12 and rotating in linkage with this rotating magnetic field with the rope sheave 3 of rotor 12 one.
On the other hand, in brake 17, while cutting off the energising to stator winding 14, brake block 18 presses the outer peripheral face of rotor core 15, and the rotation of rotor 12 stops.
Fig. 3 be the III-III line of stator 11 along Fig. 2 to looking cut away view.
The stator core 13 of stator 11 makes thin plate steel plate portion stacked in the axial direction and forms.
This stator core 13 has: the iron core back 24 of ring-type, and it is fixed on housing 8; With tooth 25, it separates at equal intervals in the circumferential, and radially gives prominence to from this iron core back 24.Each tooth 25 is provided with the coil portion 26 of the component parts as stator winding 14 being wound around wire.
This stator core 13 is made up of the multiple segmentation iron core blocks 27 separated according to each tooth 25.
In each inner circumferential side of segmentation iron core block 27 and the side of circumference is provided with connector portions 28, it is by rotatably connected to each other for adjacent segmentation iron core block 27.
In addition, each segmentation iron core block 27 is formed with the iron core block groove 29 of the dove tail shape of outer peripheral face 43 side opening at housing 8.Relay part 30 is embedded with in this iron core block groove 29.The bolt hole 31 of the bolt-through being provided as secure component is formed at the outside diameter of iron core block groove 29.
Fig. 4 be the IV-IV line of connector portions 28 along Fig. 3 to looking cut away view.
Segmentation iron core block 27 is alternately laminated and form by the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd.
Internal side diameter in the 1st thin plate steel plate portion 32 and be formed with jog 34 in the side of circumference.The 2nd thin plate steel plate portion 33 inner circumferential side and be also formed with jog 34 at the opposite side of circumference.The mode that 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd coordinates with respective jog 34 is stacked in the axial direction.
1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd rotates centered by the jog 34 of connector portions 28.
Further, the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd also can be every multiplely alternately laminated respectively.
Fig. 5 illustrates the figure of coil portion 26 package in the situation of the segmentation iron core block 27 of Fig. 3.
When carrying out this package, adjacent segmentation iron core block 27 rotates centered by connector portions 28, the dimension enlargement of the circumference of the groove gap 35 between tooth 25.
Therefore, by the mouth 36 as winding tool, Wire-wound being formed coil portion 26 than being easier on tooth 25, highdensity stator winding 14 can be produced.
Fig. 6 be the IV-IV line of segmentation iron core block 27 along Fig. 3 to looking cut away view.
Housing 8 is formed the boss 37 that radius vector lateral direction is outstanding.The inside diameter of this boss 37 in the face of the side (side contrary with rope sheave 3) of each segmentation iron core block 27.This boss 37 is formed with enclosure slot 39, and the iron core block groove 29 of itself and segmentation iron core block 27 on the same axis, and has inclined plane 38 at inboard mask.
The relay part 30 that terminal surface 40 tilts embeds in iron core block groove 29.The terminal surface 40 of this relay part 30 contacts with 38, the inclined plane of enclosure slot 39, and in addition, the face of the side contrary with terminal surface 40 of this relay part 30 contacts with the vertical plane 41 of the inboard of iron core block groove 29.
In addition, the bolt 42 being screwed together in the secure component on the boss 37 of housing 8 as terminal part runs through the bolt hole 31 of segmentation iron core block 27.
Now, due to the fastening force of the axis direction of bolt 42, on the inclined plane 38 of enclosure slot 39, the direction along arrow a produces reaction force, and in this reaction force, inside footpath, the component of direction (arrow b) acts on relay part 30.
Therefore, because this relay part 30 embeds in the iron core block groove 29 of dove tail shape, therefore, this component directly works by the power be pressed on the outer peripheral face 43 of housing 8 as by segmentation iron core block 27.
In addition, in figure 6, although there is gap 44 between boss 37 and segmentation iron core block 27, by the liner (not shown) that sandwiched thin plate is circular in this gap 44, gap 44 is disappeared, following such effect can be obtained thus.
That is, by means of the driving of motor 1, relative to the torque that the direction of rotation along rotor 12 works, segmentation iron core block 27 act on strong in reaction force along the direction contrary with the direction of rotation of rotor 12.Utilize the boss 37 of housing 8 also can support this reaction force via liner, correspondingly, reaction force is disperseed, and the reaction force acting on relay part 30 reduces, and can realize the miniaturization of relay part 30.
Like this, by utilizing fastening force and the relay part 30 of bolt 42, be fixed on the outer peripheral face 43 of housing 8 to each segmentation iron core block 27 of the stator core 13 of the motor 1 of outward turning type to internal diameter direction force, simply stator core 13 can be combined with housing 8, compared with electric rotating machine in the past, manufacture efficiency and significantly improve.
In addition, the gap that the circumference of adjacent segmentation iron core block 27 produces can be suppressed, and guarantee the performance of motor 1.
In addition, stator 11 is fixed on housing 8 by bolt 42, by adjusting the fastening force of bolt 42, can obtain required constant intensity simply.
Fig. 7 is the cutaway view of the 1st variation of the motor 1 that execution mode 1 is shown.
In this variation, iron core block groove 29 throughout the axis direction of segmentation iron core block 27 total length and formed.On this relay part 30, with the center line C of segmentation iron core block 27 for boundary, be formed with thin end difference 46 in the side contrary with terminal part 40.
Iron core block groove 29 is formed in the axial direction with the mode of the inwall plane-plane contact of iron core block groove 29 with this end difference 46.
In the 1st variation, identical with the motor 1 of Fig. 6, on relay part 30, long-pending by the distance L inside the footpath that produces along the direction of arrow b between the component in direction and the center line C of the application point of this component and segmentation iron core block 27, produce the 1st moment counterclockwise in the figure 7.
Relative to the 1st moment, at end difference 46 place of relay part 30, be subject to reaction force from the internal face of iron core block groove 29 to the direction of arrow c, and produce the 2nd moment of counteracting the 1st moment.
Therefore, in this variation, can segmentation iron core block 27 be stably fixed on housing 8, in addition, can improve and use bolt 42 to carry out fastening tightening operation.
Fig. 8 is the cutaway view of the 2nd variation of the motor 1 that execution mode 1 is shown.
In this variation, between the end face of the side contrary with terminal surface 40 of relay part 30 and the vertical plane 41 of the inboard of iron core block groove 29, be folded with elastomeric element 47.
When motor 1 of Fig. 6, gap 44 between boss 37 and segmentation iron core block 27 is determined by the total length of relay part 30, there is difficulty for segmentation iron core block 27 being assembled in housing 8 under the internal diameter position of segmentation iron core block 27 and boss 37 states contacted.
To this, in the 2nd variation, for the deviation of the axis direction due to relay part 30 and the gap 44 produced, by sandwiched elastomeric element 47, this deviation can be absorbed, gap 44 can not be produced.
Namely, by tighting a bolt 42, thus the elastic force overcoming elastomeric element 47 makes segmentation iron core block 27 close to the boss 37 of housing 8, as shown in Figure 9, can eliminate gap 44, thus segmentation iron core block 27 is being fastened on housing 8 by bolt 42 with under boss 37 states contacted.
Consequently, without the need to sandwiched liner between boss 37 and segmentation iron core block 27, the boss 37 of housing 8 just can be made also to support the driving by motor 1 and the reaction force to segmentation iron core block 27 produced, correspondingly, reaction force is disperseed, the reaction force acting on relay part 30 reduces, and can realize the miniaturization of relay part 30.
In addition, although the terminal part of each relay part 30 is accommodated in each enclosure slot 39 respectively, as shown in Figure 10, also multiple relay part 30 can be linked together by linking part 48.In this case, linking part 48 is accommodated in enclosure slot 39, in addition, this linking part 48 is formed and contacts and the terminal surface 49 tilted with 38, the inclined plane of enclosure slot 39.
In addition, this linking part 48 also can be throughout the linking part of ring-type that formed of complete cycle ground.
In addition, by sandwiched relay part 30, the part of the fastening force of the axis direction of bolt 42 works as the power of internal diameter direction, each segmentation iron core block 27 can be pressed and be fixed on the outer peripheral face 43 of housing 8, therefore, also can be stator core not used for the connector portions 28 connected to each other of the segmentation iron core block 27 by adjacent.
In this case, when Wire-wound is carried out package in each tooth 25 to coil portion 26, winding operation can not be carried out intrusively by the adjacent tooth 25 linked by connector portions 28.
Execution mode 2
Figure 11 is the cutaway view (corresponding to Fig. 3) of the significant points of the motor 1 that embodiments of the present invention 2 are shown, Figure 12 be along Figure 11 XII-XII line to looking cut away view.
In this embodiment, iron core block groove 29 being formed in endlong on each segmentation iron core block 27 throughout axis direction of dove tail shape.In addition, the hole 31 run through for bolt 42 is formed at the outside diameter of this iron core block groove 29.
Between segmentation iron core block 27 and the head of bolt 42, be provided with pressing component 50, this pressing component 50 is circumferentially extremely equivalent to the region of the amount of 3 teeth 25 in the circumferential.
This pressing component 50 is formed with pressing component groove 52, the iron core block groove 29 of this pressing component groove 52 and segmentation iron core block 27 on the same axis and have inclined plane 51 at inboard mask, and at outer peripheral face 43 side opening.The bolt hole 53 run through for bolt 42 is formed at the outside diameter of pressing component groove 52.
The relay part 30 of the terminal surface 56 with inclination is embedded with in iron core block groove 29.The terminal surface 56 of this relay part 30 contacts with 51, the inclined plane of pressing component groove 52, and the vertical plane 54 of the side contrary with terminal surface 56 of this relay part 30 contacts with the face, internal side diameter position of all sides 55 of boss 37.
Bolt 42 runs through the bolt hole 53 of pressing component 50 and the bolt hole 31 of segmentation iron core block 27, and its terminal part is screwed together in the boss 37 of housing 8.
According to the motor 1 of this execution mode, the fastening force of bolt 42, by having the relay part 30 of the terminal surface 56 of inclination, works as the reaction force along the internal diameter direction shown in arrow b.
Because relay part 30 is embedded in the iron core block groove 29 of dove tail shape, therefore its reaction force is passed to segmentation iron core block 27 by relay part 30, segmentation iron core block 27 is pressed on the outer peripheral face 43 of housing 8, can suppress the gap that the circumference of the upper adjacent segmentation iron core block 27 of circumference produces, the performance of motor 1 improves.
In addition, about the length of the axis direction of each relay part 30, although make the relay part 30 of same axis direction length align in units of pressing component 50, there is the situation using the relay part 30 of different length on other pressing component 50.
Under these circumstances, in units of each pressing component 50, the inclined plane 51 of each pressing component 50 is abutted with the terminal surface 56 of the inclination of each relay part 30, thus by each relay part 30, above-mentioned reaction force can be passed to the outer peripheral face 43 of housing 8.
In addition, when motor 1 of execution mode 1, on segmentation iron core block 27, not throughout the iron core block groove 29 forming same shape endlong of axis direction.
To this, according to the motor 1 of this execution mode 2, the inclined plane 51 contacted with the terminal surface 56 of relay part 30 is formed in the pressing component groove 52 of pressing component 50, in segmentation iron core block 27, throughout the iron core block groove 29 being formed with dove tail shape endlong of axis direction.
Namely, the quantity of blanking die for the formation of the thin plate steel plate portion 32,33 forming segmentation iron core block 27 can be less compared with the quantity of the blanking die in the thin plate steel plate portion of the segmentation iron core block 27 for the formation of execution mode 1, reduce manufacturing cost, in addition, operability improves.
In addition, also can use pressing component 50 in units of each segmentation iron core block 27, when the total length of the axis direction of each relay part 30 is identical, also each pressing component 50 can be linked up the parts forming ring-type.
In addition, by determining the total length of relay part 30, segmentation iron core block 27 face can be made to contact with boss 37, and another face and pressing component 50 are contacted.
In addition, according to the total length of relay part 30, when producing gap between boss 37 and segmentation iron core block 27, when carrying out assembling work, operator also can make segmentation iron core block 27 and boss 37 contact.
In addition, the elastomeric element 47 shown in Fig. 8 also can be made to be folded between relay part 30 and boss 37.
In addition, the linking part 48 shown in Figure 10 also can be used to be linked up by multiple relay part 30.
Figure 13 is the cutaway view (corresponding with Figure 12) of the significant points of the variation that execution mode 2 is shown.
In this variation, identical with execution mode 1, be formed with enclosure slot 39 at the internal side diameter position of boss 37.
That is, be formed with such enclosure slot 39, the iron core block groove 29 of this enclosure slot 39 and segmentation iron core block 27 on the same axis, and has inclined plane 38 at inboard mask.
Be formed with the terminal surface 56 contacted with 51, inclined plane being accommodated in iron core block groove 29, enclosure slot 39 and an end of the relay part 30 in pressing component groove 52, be formed with the cardinal extremity face 64 contacted with 38, inclined plane in the other end.
In this variation, identical with the 1st variation (Fig. 7) of execution mode 1, with the center line C of segmentation iron core block 27 for boundary, inside the 1st moment worked in the counterclockwise direction due to the component in direction inside the footpath that produces on the direction of arrow b and the footpath owing to producing on the direction of arrow c direction component and the 2nd moment that works along clockwise direction is offset.
Therefore, in this variation, can segmentation iron core block 27 be stably fixed on housing 8, in addition, can improve and use bolt 42 to carry out fastening tightening operation.
Execution mode 3
Figure 14 is the cutaway view (corresponding with Fig. 3) of the significant points of the motor 1 that embodiments of the present invention 3 are shown, Figure 15 be along Figure 14 XV-XV line to looking cut away view.
In this embodiment, the iron core block groove 29 of dove tail shape is crossed between adjacent segmentation iron core block 27 and is formed.
The degree of depth of this iron core block groove 29 arrives the jog 34 of connector portions 28, and in addition, its deep zones is in the axial direction to the midway of segmentation iron core block 27.In addition, on each segmentation iron core block 27, between adjacent iron core block groove 29, and be formed with projection 57 in the inner side of the radial direction of the bolt hole 31 run through for bolt 42.
The boss 37 of housing 8 is formed with enclosure slot 39, and this enclosure slot 39 and iron core block groove 29 on the same axis, and have inclined plane 38 at inboard mask.
The relay part 30 that terminal surface 40 tilts is embedded in this iron core block groove 29.The terminal surface 40 of this relay part 30 contacts with 38, the inclined plane of enclosure slot 39, and the face of the side contrary with terminal surface 40 of this relay part 30 contacts with the vertical plane 41 of the inboard of iron core block groove 29.
Other structure is identical with the motor 1 of execution mode 1.
In motor 1 preferably, due to the fastening force of the axis direction of bolt 42, on the inclined plane 38 of enclosure slot 39, direction along arrow a creates reaction force, due to the component of direction inside the footpath in this reaction force (arrow b), segmentation iron core block 27 is pressed against on the outer peripheral face 43 of housing 8 via relay part 30.
According to the motor 1 of this execution mode, iron core block groove 29 is crossed between adjacent segmentation iron core block 27 and is formed, in this iron core block groove 29, be embedded with relay part 30.
Therefore, when 1 segmentation iron core block 27 rotates centered by connector portions 28, by being stoped this rotation by 2 relay parts 30 of direction force inside radius vector, therefore, compared with the motor 1 of execution mode 1, adjacent segmentation iron core block 27 can be suppressed further separated from one another.
That is, while ensure that the constant intensity of stator 11 relative to housing 8, the constant intensity between each segmentation iron core block 27 of adjacent circumference increases than the constant intensity of execution mode 1.
Figure 16 is the cutaway view of the significant points of the variation that this execution mode is shown.
In this variation, the connector portions 28 of segmentation iron core block 27 is formed in than the position of iron core block groove 29 by radial outside.
In this variation, different from the connector portions of Figure 15, the gamut of the axis direction of segmentation iron core block 27 is formed in due to connector portions 28, therefore, when implementing the winding process of Wire-wound on tooth 25, segmentation iron core block 27 rotates swimmingly centered by connector portions 28, and therefore, winding operation improves.
Execution mode 4
Figure 17 is the cutaway view (corresponding with Figure 11) of the significant points of the motor 1 that embodiments of the present invention 4 are shown, Figure 18 be along Figure 17 XVIII-XVIII line to looking cut away view.
In this embodiment, the iron core block groove 29 of dove tail shape is crossed between adjacent segmentation iron core block 27 and is formed.
The connector portions 28 of segmentation iron core block 27 is formed in than the position of iron core block groove 29 by radial outside.
In addition, on each segmentation iron core block 27, between adjacent iron core block groove 29, and be formed with projection 57 in the inner side of the radial direction of the bolt hole 31 run through for bolt 42.
Between segmentation iron core block 27 and the head of bolt 42, be provided with pressing component 50, this pressing component 50 is circumferentially extremely equivalent to the region of the amount of 3 teeth 25 in the circumferential.
This pressing component 50 is formed with pressing component groove 52, and the iron core block groove 29 of this pressing component groove 52 and segmentation iron core block 27 on the same axis, and has inclined plane 51 at inboard mask.The bolt hole 31 run through for bolt 42 is formed at the outside diameter of pressing component groove 52.
The relay part 30 that terminal surface 56 tilts embeds in iron core block groove 29.The terminal surface 56 of this relay part 30 contacts with 51, the inclined plane of pressing component groove 53, and the face of the side contrary with terminal surface 56 of this relay part 30 contacts with the face, internal side diameter position of all sides 55 of boss 37.
Bolt 42 runs through the bolt hole 53 of pressing component 50 and the bolt hole 31 of segmentation iron core block 27, and its terminal part is screwed together in the boss 37 of housing 8.
According to the motor 1 of this execution mode, iron core block groove 29 is crossed between adjacent segmentation iron core block 27 and is formed, and in the iron core block groove 29 of this dove tail shape, is embedded with relay part 30, therefore, it is possible to obtain the effect identical with the motor 1 of execution mode 3.
In addition, the inclined plane 51 contacted with the terminal surface 56 of relay part 30 is formed on pressing component 50, and segmentation iron core block 27 is throughout being formed with the iron core block groove 29 that cross section is dove tail shape endlong, therefore, it is possible to obtain the effect identical with the motor 1 of execution mode 2.
In addition, the variation of the execution mode 2 shown in Figure 13 can also be applied in motor 1 preferably.
Namely, by forming at the internal side diameter position of boss 37 enclosure slot 39 that inboard mask has inclined plane 38, the terminal surface 40 contacted with 38, inclined plane is formed in the end being embedded in the relay part 30 in iron core block groove 29, the terminal surface 56 contacted with 51, inclined plane is formed in the other end, thereby, it is possible to obtain the effect identical with the variation of execution mode 2.
Below, the manufacture method of the motor 1 of execution mode 1 is described.
About this motor 1, each segmentation iron core block 27 is configured in housing 8 around, form segmentation iron core set of blocks body, then, as shown in figure 19, in the mode of being carried out from outside diameter to internal side diameter relative to housing 8 pressing by each segmentation iron core block 27, the ring 58 as fastened tools is embedded segmentation iron core set of blocks body.
Next, by welding, adjacent each segmentation iron core block 27 is joined to one another.
After this, after unloading ring 58, relay part 30 is embedded respectively in each iron core block groove 29, then, by bolt 42 inserting bolt hole 31, and be screwed together in boss 37, thus, stator core 13 be anchored on housing 8.
In addition, Figure 20 is the cutaway view of the significant points of the manufacturing process that the motor 1 shown in Figure 16 is shown, manufacture method is identical with the manufacture method of Figure 19.
Further, as fastened tools, such as, collet chuck can also be used to replace ring.
In this embodiment, before the fastening process of the embedding operation of relay part 30, bolt 42, carry out embedding operation ring 58 being embedded segmentation iron core set of blocks body, the outer peripheral face of stator core 13 is made to become positive round, thus, can make simply stator 11 be configured in stator 11 outside diameter rotor 12 between gap equal in the circumferential, the torque pulsation of motor 1 can be reduced.
In addition, as shown in figure 21, the thin plate steel plate portion 32,33 of execution mode 1 is configured on the raw material 59 as tabular light sheet material.
Use diel stamping-out raw material 59, thin plate steel plate portion 32,33 is scaled off.
From on the raw material 59 rolling the band shape pulled out along the direction of arrow d in plate, the direction along arrow d is alternately formed with the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd.1st thin plate steel plate portion 32 and the 2nd thin plate steel plate portion 33 are configured to row along the direction vertical with the direction of arrow d respectively and adjacent iron core back part 24A contacts with each other.
1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd is alternately stacked via jog 34, is formed as arc-shaped as illustrated in fig. 22, thus produces stator core 13.
In fig. 22, about the 1st thin plate steel plate portion 32 shown in dotted line and the 2nd thin plate steel plate portion 33 shown in solid line, according to represent along Figure 22 XXIII-XXIII line to the Figure 23 looking cut away view, the 1st adjacent in the circumferential thin plate steel plate portion 32 each other and upper the 2nd adjacent thin plate steel plate portion 33 of circumference generate a gap 61 respectively each other.
This gap 61 becomes large gradually along footpath lateral direction.
Further, the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd also can be every multiplely alternately laminated respectively.
In the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd, be formed in the internal side diameter of the lower stator core of magnetic flux density 13 by producing dysgenic connector portions 28 to magnetic circuit, namely lean on the position of internal side diameter than bolt hole 31, inhibit the harmful effect of connector portions 28 pairs of magnetic circuits.
In addition, in order to improve the rate of finished products of raw material 59, each the 1st thin plate steel plate portion 32 being configured to row is configured in the mode contacted by iron core back part 24A with the 2nd thin plate steel plate portion 33, but, as shown in figure 23, the 1st adjacent in the circumferential thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd can produce gap 61 respectively.
, because the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd contacts with each other stacked in the axial direction, therefore, it is possible to suppress the magnetic resistance of the stator core 13 caused due to gap 61 to increase.
In addition, in order to make that upper the 1st adjacent thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd of circumference does not produce gap 61, the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd is configured as shown in Figure 24.
That is, by connector portions 28 being formed in than the position of bolt hole 31 by outside diameter, the stator core 13 of very close to each other 61 is formed thus.
; in the case of that construction; the outside diameter that dysgenic connector portions 28 is formed in the bolt hole 31 of the higher stator core of magnetic flux density 13 is produced to magnetic circuit; in addition; the internal side diameter respective in the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd is formed with gap; compared with the structure of Figure 21, the rate of finished products of raw material 59 is low.
Further, even there is no connector portions 28 and the identical thin plate steel plate of shape, the segmentation iron core back of very close to each other 61 can also be manufactured.
Figure 25 is the allocation plan different from the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32, the 2nd shown in Figure 24.
In this example, between each teeth portion 25A in the 1st adjacent thin plate steel plate portion 32, be configured with the teeth portion 25A in the 1st identical thin plate steel plate portion 32 of reversion.
In this example, compared with the structure of Figure 24, the rate of finished products of sheet steel plate material improves.
When the thin plate steel plate portion 32,33 of Figure 21, Figure 24 and Figure 25, from the raw material 59 rolling the band shape pulled out in plate, the thickness of slab along the raw material 59 width W direction vertical with the direction of arrow d changes in the mode increased gradually or reduce.
Therefore, between the segmentation iron core block 27 be laminated by the 1st thin plate steel plate portion 32 and another segmentation iron core block 27 adjacent with this segmentation iron core block 27, the width W direction that stamping-out goes out the raw material 59 in the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd has very large difference, as shown in figure 26, in the axial direction, the weld part 63 be welded to each other by adjacent segmentation iron core block 27 can produce ladder and differ from 62.
In this case, after by welding segmentation iron core block 27 being fixed to one another, when utilizing bolt 42 to be fixed relative to housing 8,62 are differed from owing to creating ladder at weld part 63, therefore, there is excessive masterpiece causes weld part 63 to be destroyed for weld part 63, the possibility of the fastening force reduction of bolt 42.
To this, by the width W direction that goes out the raw material 59 in the 1st thin plate steel plate portion 33 of thin plate steel plate portion the 32 and the 2nd at stamping-out using the raw material of same area (raw material that the thickness of slab of raw material 59 is equal), the ladder that can reduce weld part 63 place be welded to each other by adjacent segmentation iron core block 27 differs from 62, prevents the fastening force of bolt 42 from reducing.
In addition, in each execution mode, as electric rotating machine, the motor of the traction machine of lift appliance is illustrated, but also can applies the present invention in the motor of other such as lathe, in addition, as electric rotating machine, the present invention also can be applied to generator.
Label declaration
1: motor; 2: lift appliance; 3: rope sheave; 4: traction machine; 5: rope; 6: car; 7: counterweight; 8: housing; 9: housing; 10: fixed axis; 12: rotor; 13: stator core; 14: stator winding; 15: rotor core; 16: permanent magnet; 17: brake; 18: brake block; 19: bearing; 20: boss; 21: grooving; 22: wheel rim; 23: rib; 24: back unshakable in one's determination; 24A: back part unshakable in one's determination; 25: tooth; 25A: teeth portion; 26: coil portion; 27: segmentation iron core block; 28: connector portions; 29: iron core block groove; 30: relay part; 31: bolt hole; 32: the 1 thin plate steel plate portions; 33: the 2 thin plate steel plate portions; 34: jog; 35: groove gap; 36: mouth; 37: boss; 38: inclined plane; 39: enclosure slot; 40: terminal surface; 41: vertical plane; 42: bolt (secure component); 43: outer peripheral face; 44: gap; 46: end difference; 47: elastomeric element; 48: linking part; 49: terminal surface; 50: pressing component; 51: inclined plane; 52: pressing component groove; 53: bolt hole; 54: vertical plane; 55: all sides; 56: terminal surface; 57: projection; 58: ring; 59: raw material; 61: gap; 62: ladder is poor; 63: weld part; 64: cardinal extremity face.
Claims (13)
1. an electric rotating machine, described electric rotating machine possesses:
Stator, it comprises the stator core of stator winding and ring-type, and described stator core has the multiple teeth formed at spaced intervals in the circumferential, and Wire-wound forms by described stator winding on each described tooth;
Rotor, it is to surround stator and the mode that can rotate is arranged on the outside diameter of this stator; With
Housing, it is arranged on the internal side diameter of described stator core in the mode that outer peripheral face contacts with the inner peripheral surface of stator core,
Described stator core is formed by being radially divided into multiple segmentation iron core blocks,
The feature of described electric rotating machine is,
On each described segmentation iron core block, be formed with the iron core block groove of dove tail shape in the axial direction in the described outer peripheral face side of described housing,
Be formed with boss on the housing, this boss radius vector lateral direction is given prominence to, opposed with an end face of the axis direction of described stator core, and has enclosure slot on the axis identical with described iron core block groove,
In described iron core block groove, be embedded with relay part, this relay part has the terminal surface with the inclination plane-plane contact of described enclosure slot,
Each described segmentation iron core block is pressed on the described outer peripheral face of described housing by described relay part by the reaction force from direction inside the footpath on described inclined plane that the fastening force of the secure component be anchored on described boss by segmentation iron core block along described axis direction by each described segmentation iron core block produces.
2. electric rotating machine according to claim 1, is characterized in that,
Described relay part for boundary, is formed with thin end difference in the side contrary with described terminal part with the center line extended from its center to vertical direction relative to the axis of described segmentation iron core block,
The reaction force that the moment produced due to the described reaction force on described terminal surface is suppressed is subject at described end difference place.
3. electric rotating machine according to claim 1 and 2, is characterized in that,
The inboard of the side contrary with described terminal surface of described iron core block groove is provided with the elastomeric element exerted a force to side, described inclined plane to described relay part.
4. the electric rotating machine according to any one in claims 1 to 3, is characterized in that,
Multiple relay part is linked up by the linking part be accommodated in described enclosure slot.
5. an electric rotating machine, described electric rotating machine possesses:
Stator, it comprises the stator core of stator winding and ring-type, and described stator core has the multiple teeth formed at spaced intervals in the circumferential, and Wire-wound forms by described stator winding on each described tooth;
Rotor, it is to surround stator and the mode that can rotate is arranged on the outside diameter of this stator; With
Housing, it is arranged on the internal side diameter of described stator core in the mode that outer peripheral face contacts with the inner peripheral surface of stator core,
Described stator core is formed by being radially divided into multiple segmentation iron core blocks,
The feature of described electric rotating machine is,
On each described segmentation iron core block, be formed with the iron core block groove of dove tail shape in the axial direction in the described outer peripheral face side of described housing,
Be formed with boss on the housing, this boss radius vector lateral direction is given prominence to, opposed with an end face of the axis direction of described stator core,
Another end face side of the axis direction of described stator core is provided with pressing component, and this pressing component has pressing component groove on the axis identical with described iron core block groove,
In described iron core block groove, be embedded with relay part, this relay part has the terminal surface with the inclination plane-plane contact of described pressing component groove,
Each described segmentation iron core block is pressed on the described outer peripheral face of described housing by described relay part by the reaction force from direction inside the footpath on described inclined plane that the fastening force of the secure component described pressing component and described segmentation iron core block are anchored on described boss along described axis direction produces.
6. electric rotating machine according to claim 5, is characterized in that,
Described boss is formed with enclosure slot, and this enclosure slot to be positioned on the axis identical with described iron core block groove and to have the inclined plane with the cardinal extremity plane-plane contact of the opposition side of the described terminal surface of described relay part,
The reaction force that the moment produced due to the described reaction force on described terminal surface is suppressed is subject in described base end.
7. the electric rotating machine according to claim 5 or 6, is characterized in that,
The inboard of the side contrary with described terminal surface of described iron core block groove is provided with the elastomeric element exerted a force to side, described inclined plane to described relay part.
8. the electric rotating machine according to any one in claim 5 ~ 7, is characterized in that,
Multiple relay part is linked up by the linking part be accommodated in described pressing component groove.
9. the electric rotating machine according to any one in claim 1 ~ 8, is characterized in that,
Described iron core block groove is crossed over adjacent described segmentation iron core block and is formed.
10. the electric rotating machine according to any one in claim 1 ~ 9, is characterized in that,
A described end plane-plane contact of the axis direction of described boss and described stator core.
11. electric rotating machines according to any one in claim 1 ~ 10, is characterized in that,
Described electric rotating machine is the motor of the traction machine of lift appliance.
The manufacture method of 12. 1 kinds of electric rotating machines, it is the manufacture method of the electric rotating machine described in any one in claim 1 ~ 11, it is characterized in that, possesses:
Stamping-out raw material, form the operation in the thin plate steel plate portion of the component parts as described segmentation iron core block;
Stacked each described thin plate steel plate portion and form the operation of described segmentation iron core block;
Each described segmentation iron core block is configured in described housing surrounding and after forming segmentation iron core set of blocks body, in the mode of being carried out from outside diameter to internal side diameter relative to housing pressing by each segmentation iron core block, the fastened tools of ring-type is embedded the operation of segmentation iron core set of blocks body;
By welding the operation be joined to one another by adjacent each segmentation iron core block; With
Respectively described relay part is embedded the operation in each described iron core block groove.
The manufacture method of 13. electric rotating machines according to claim 12, is characterized in that,
Each described thin plate steel plate portion carries out stamping-out from the region that described raw-material thickness of slab is equal and is formed.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2012/076220 WO2014057544A1 (en) | 2012-10-10 | 2012-10-10 | Rotating electrical machine and method for manufacturing same |
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CN104704712A true CN104704712A (en) | 2015-06-10 |
CN104704712B CN104704712B (en) | 2017-08-11 |
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JP (1) | JP5805330B2 (en) |
CN (1) | CN104704712B (en) |
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JP7122831B2 (en) * | 2018-02-07 | 2022-08-22 | 株式会社日立産機システム | Outer rotor type rotary electric machine |
WO2020079757A1 (en) * | 2018-10-16 | 2020-04-23 | 三菱電機株式会社 | Rotating electric machine |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030098628A1 (en) * | 2001-11-29 | 2003-05-29 | Yuuji Enomoto | Electric motor |
JP2004173390A (en) * | 2002-11-19 | 2004-06-17 | Fuji Heavy Ind Ltd | Stator structure for rotating electric machine |
CN1838509A (en) * | 2005-03-24 | 2006-09-27 | 株式会社一宫电机 | Rotating machine |
Family Cites Families (2)
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JP2010098910A (en) * | 2008-10-20 | 2010-04-30 | Nishishiba Electric Co Ltd | Stator core of rotating electrical machine |
JP2010114951A (en) * | 2008-11-04 | 2010-05-20 | Toyota Motor Corp | Electric motor |
-
2012
- 2012-10-10 CN CN201280076348.8A patent/CN104704712B/en not_active Expired - Fee Related
- 2012-10-10 WO PCT/JP2012/076220 patent/WO2014057544A1/en active Application Filing
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20030098628A1 (en) * | 2001-11-29 | 2003-05-29 | Yuuji Enomoto | Electric motor |
JP2004173390A (en) * | 2002-11-19 | 2004-06-17 | Fuji Heavy Ind Ltd | Stator structure for rotating electric machine |
CN1838509A (en) * | 2005-03-24 | 2006-09-27 | 株式会社一宫电机 | Rotating machine |
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WO2014057544A1 (en) | 2014-04-17 |
CN104704712B (en) | 2017-08-11 |
JP5805330B2 (en) | 2015-11-04 |
JPWO2014057544A1 (en) | 2016-08-25 |
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