CN104701005A - Multifunctional clamp for electric filter capable of realizing automatic rotary winding of inner hole - Google Patents

Multifunctional clamp for electric filter capable of realizing automatic rotary winding of inner hole Download PDF

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Publication number
CN104701005A
CN104701005A CN201510023322.2A CN201510023322A CN104701005A CN 104701005 A CN104701005 A CN 104701005A CN 201510023322 A CN201510023322 A CN 201510023322A CN 104701005 A CN104701005 A CN 104701005A
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China
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binding clip
jaw
quoit
spring
electromagnet
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CN201510023322.2A
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Chinese (zh)
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CN104701005B (en
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王传东
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Abstract

The invention relates to a multifunctional clamp for an electric filter capable of realizing automatic rotary winding of an inner hole. The multifunctional clamp comprises a rotary tong head, an electromagnet, an adjustable-speed motor, an electric brush plate assembly and a transmission device, wherein the adjustable-speed motor is fixed on a base, and an output shaft of the adjustable-speed motor is connected with the rotary tong head through a transmission shaft and the electric brush plate assembly; the electromagnet is mounted in the rotary tong head and controls jaws of the rotary tong head to perform clamping and be loosened by the aid of the transmission device. The multifunctional clamp is applicable to winding operation of various specifications and models of electronic filter workpieces capable of realizing inner hole winding, the work efficiency can be improved by more than 50%, the rejection rate caused by the clamp is zero, the production cost is reduced, and fatigue damage caused by long-time oblique sitting posture to various parts of the body, especially the waist, the neck, the back as well as the strabismus degree of eyes, of an operator are relieved.

Description

A kind of automatic rotary endoporus coiling electronic filter multi-functional clamp
Technical field
The present invention relates to a kind of fixture, specifically a kind of automatic rotary endoporus coiling electronic filter multi-functional clamp.
Background technology
Electronics filter filter is a kind of electronic devices and components, is widely used in electric appliance and electronic field.Endoporus winding-type electronic filter is a kind of hand winding electronic component, current product type complexity various in style, because of volume little (minimum diameter is 8mm), difficulty of processing is large, again because particularity i.e. (1) workpiece 360 ° of its production and processing is divided into two individual layer steel wire toward compound winding, (2) workpiece 360 ° is divided into four parts of multilayer windings, be commonly called as four points of windings, the workpiece used is FERRITE CORE, artificial winding mode (being called for short hand kinking circle) can only be adopted at present, the alternative instrument of fixture is small-sized bench vice instrument, in use procedure, manual action is loaded down with trivial details, screw mandrel hand-operated clamping need be used, need again to unclamp when unclamping rear workpiece commutation coiling, again clamp after having commutated, binding clip can not with certainly adjusting angle of inclination, increase the fatigue strength of workman's various piece, outward appearance winding displacement evenness is bad, of poor quality, work efficiency is low, and vice jaw easily damages the insulating lacquer layer of copper cash, because hand-power is uneven, crush workpiece, there are corner angle on bench vice surface, handle easily causes copper cash to be wound around, knotting or broken string, percent defective is high, waste raw material and man-hour, product cost increases, economic rate of return is low.
Summary of the invention
For weak points such as fixture function singleness, inefficiencies in endoporus coiling electronic filter winding operation in prior art, the technical problem to be solved in the present invention is to provide a kind of automatic rotary endoporus coiling electronic filter multi-functional clamp being suitable for all size model heart yearn.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
Automatic rotary endoporus coiling electronic filter multi-functional clamp of the present invention, comprise and rotate binding clip, electromagnet, buncher, brush dish assembly and transmission device, wherein buncher is fixed on base, the output shaft of buncher is connected with rotation binding clip by power transmission shaft and brush dish assembly, electromagnet is installed on and rotates binding clip inside, and electromagnet realizes clamping by the jaw of transmission device control rotation binding clip and pine is opened.
Described transmission device comprises pivot bolt, lever and mandrel, wherein the iron core of mandrel and electromagnet is oppositely arranged within the scope of magnetic force with opposite polarity, the end of mandrel is connected with the power arm of lever, pivot bolt is arranged on binding clip outer arm as the fulcrum of lever, the resistance arm of lever is connected with leading screw one end rotated in binding clip, and leading screw is located in the dovetail groove on binding clip top.
Described rotation binding clip and power transmission shaft are integrated design, rotate binding clip and comprise the first jaw, the second jaw, leading screw, spring and handle, wherein the first jaw, the second jaw symmetry are installed on leading screw, and spring housing is placed on leading screw, between two jaws, handle is installed on the other end of leading screw; First jaw 1 is fixedly installed on leading screw, and the second jaw is connected with threads of lead screw.
Brush dish assembly comprises the first conduction retainer spring, the second conduction retainer spring, the first quoit, the second quoit, wherein the first quoit is embedded at the second quoit inboard, therebetween by insulating part interval, the first quoit is connected the working power of electromagnet respectively with the second quoit; First quoit and the second quoit are respectively equipped with two symmetrical positioning pits; First conduction retainer spring 8 bottom is slidably connected by ball and the first quoit, and the second conduction location spring bottom end is slidably connected by another ball and the second quoit; The upper end of the first conduction retainer spring, the second conduction retainer spring connects the magnet exciting coil of electromagnet respectively.
The present invention also has hand rest, and it is installed on base, by screwing bolts by hand rest and worktable clamping.
Described base has arc groove, and fixture entirety adjusts 30 ° ~ 40 ° by adjustment bolt respectively to base both sides.
Two the jaw relative positions rotating binding clip are provided with gap slot.
Described gap slot is semicircular arc, and is attached to zigzag rubber sheet gasket.
Be provided with spring carrier between described two jaws, be nested with spring outside spring carrier, spring carrier is fixed on by supporting plate and rotates dovetail groove both sides, binding clip top, and spring carrier top embeds an iron mandrel, and this iron mandrel upper end connects curved line holder.
The present invention has following beneficial effect and advantage:
1. multi-functional clamp of the present invention jaw by adjustment binding clip on assembly with the use of, be applicable to the winding operation of the electronic filter workpiece of all size model endoporus coiling;
2. the present invention utilizes foot switch crawl to operate, and electromagnet is energized, and two jaw symmetries use, realize the clamping to workpiece, second time steps on foot switch (electromagnet not power-off), and binding clip rotates 180 °, and third time steps on the power-off of foot switch electromagnet.Binding clip has the function tilted from left to right, adjustable extent 0 ~ 40 °, and has mounting seat, by enamelled wire doubling, hold method with a wherein single line, shorten cable travel, accelerate coiling frequency, decrease the pulling dynamics in winding process, work efficiency more than 50% can be improved;
3. the present invention is provided with conveniently replaced zigzag rubber sheet gasket at jaw place, firm stable function is played to Workpiece clamping, damage copper magnet wire insulation enamelled coating can be avoided, reduce percent defective, according to coiling angle adjusting clamp angle, the accuracy rate of pew hanging wire can be ensured, make winding displacement smooth, not easily intersect, improve coiling quality, the percent defective caused because of fixture is zero;
4. housing of the present invention adopts metal steel structure to make (also can use other hard materials), volume little (75mm*60mm*280mm), structure is simple, compact, particularly for not easily tiing a knot in the copper enamelled wire winding process of more than 0.3mm, breaking, also can not Damage to insulation enamelled coating, percent defective after minimizing coiling completes, reduces production cost.
5. because binding clip of the present invention may be adjusted to 40 °, left and right, operator can require to reconcile voluntarily according to self sitting posture needs, product wire winding method, can alleviate operator because of long-time tiltedly appearance sits up straight the fatigue damage to parts of body, especially waist and neck, the stravismus degree of back and eyes.
Accompanying drawing explanation
Fig. 1 is general structure block diagram of the present invention;
Fig. 2 A is concave grooved semi arch breach jaw schematic diagram of the present invention;
Fig. 2 B is the right view of Fig. 2 A;
Fig. 3 is the rubber sheet gasket schematic diagram in the present invention;
Fig. 4 is insulated electro brush assembly and work of electromagnet schematic diagram in the present invention;
Fig. 5 is insulated electro brush modular construction schematic diagram in the present invention;
Fig. 6 is spring carrier schematic diagram in drop centre type jaw of the present invention.
Wherein, 1 is the first jaw, 2 is the second jaw, 3 is leading screw, 4 is spring, 5 is handle, 6 is electromagnet, 7 for rotating binding clip, 8 is the first conduction retainer spring, 9 is the first quoit, 110 is power transmission shaft, 11 is base, 12 is slide bolt, 13 is buncher, 14 is screwing bolts, 15 is bolt, 16 is hand rest, 17 is the second quoit, 17a is dimple, 18 is the second conduction retainer spring, 19 is mandrel, 20 is lever, 21 is pivot bolt, 22 is rubber sheet gasket, 23 is spring workpiece bracket, 24 is insulated nylon cover, 254 is power line, 26 is motor power-supply wire, 27 is foot switch, 28 is insulated electro brush, 29 is metallic plate, 30 is iron mandrel, 31 is line holder.
Embodiment
Below in conjunction with Figure of description, the present invention is further elaborated.
As shown in Figure 1, automatic rotary endoporus coiling electronic filter multi-functional clamp of the present invention comprises rotation binding clip 7, electromagnet 6, buncher 13, brush dish assembly and transmission device, wherein buncher 13 is fixed on a base 11, the output shaft of buncher 13 is connected with rotation binding clip 7 by power transmission shaft 10 and brush dish assembly, electromagnet 6 is valve type electromagnet, be installed on and rotate binding clip 7 inside, electromagnet 6 realizes clamping by the jaw of transmission device control rotation binding clip 7 and pine is opened.
Described transmission device comprises pivot bolt 21, lever 20 and mandrel 19, wherein mandrel 19 is oppositely arranged with opposite polarity with the iron core of electromagnet 6 within the scope of magnetic force, the end of mandrel is connected with the power arm of lever, pivot bolt 21 is arranged on binding clip outer arm as the fulcrum of lever, the resistance arm of lever is connected with leading screw 3 one end rotated in binding clip, and leading screw 3 is located in the dovetail groove on binding clip 7 top.
Described rotation binding clip and power transmission shaft 10 are integrated design.The first jaw 1, second jaw 2, leading screw, spring and manual eccentric pressure handle lever (i.e. handle 5) is comprised as Fig. 2 A, 2B rotate binding clip, wherein the first jaw 1, second jaw 2 symmetry is installed on leading screw, spring housing is placed on leading screw, between two jaws, and manual eccentric pressure handle lever is installed on the other end of leading screw; First jaw 1 is fixedly installed on leading screw, and the second jaw 2 is connected with threads of lead screw.
As shown in Figure 4,5, brush dish assembly comprises the first conduction retainer spring 8, second conduction retainer spring 18, first quoit 9, second quoit 17, wherein the first quoit 9 is located at the second quoit 17 inboard, therebetween by insulating part interval, and is fixed in base 11 by insulating part; First quoit 9 is connected the working power of electromagnet 9 respectively with the second quoit 17; First quoit 9 and the second quoit 17 are respectively equipped with two symmetrical positioning pits; First conduction retainer spring 8 bottom is slidably connected by ball and the first quoit 9, and the second conduction retainer spring 18 bottom is slidably connected by ball and the second quoit 17; The upper end of the first conduction retainer spring 8, second conduction retainer spring 18 connects the magnet exciting coil of electromagnet 6 respectively.
In the present embodiment, the output shaft of buncher 13 is connected with power transmission shaft 10 by set screw, and power transmission shaft 10 is integrated design with rotation binding clip 7, and power transmission shaft 10 extenal fixation of the output of buncher 13 installs the first quoit 9 of brush dish assembly; Buncher 13 drives rotation binding clip 7 to realize spinning movement by power transmission shaft 10, controls it automatically stop by electric control gear.Whenever rotating binding clip 7 and rotating to 180 °, ball is fallen in dimple 17a and is realized location automatically.The bottom surface of the first quoit 9, second quoit 17 is connected with the power line of 220V power supply respectively, first quoit 9, second quoit 17 is installed on one with in partition-type insulating part (the present embodiment is insulated nylon cover), realize 220V power supply to be conducted electricity by rotary electric brush, for electromagnet 6 provides working power, realize switching Electricity Functional.The design of rotary electric brush, makes binding clip remain unchanged to the power supply state of electromagnet in rotary course, and do not affect the clamping of the first jaw 1 and the second jaw 2 pairs of workpiece, rotation and commutation, reliable and stable realization is powered to electromagnet.
In the dovetail groove type strip slideway on rotation binding clip 7 top, installation and the second jaw 2 link with spiral shell with leading screw 3 and connect, and the first jaw 1 does not have spiral shell button.Be set in the left rotation and right rotation of the spring 4 on leading screw 3 by handle 5, leading screw 3 is driven to utilize the active force of spring to make the second jaw 2 in dovetail groove, reciprocatingly slide (the first jaw 1 is motionless), when handle depresses to upright position, first jaw 1 and the second jaw 2 pairs of Workpiece clampings, make the second jaw slide back to original position along dovetail groove when handle 5 lifts; Or by the positive and negative adjusting screw 3 of inner hexagon spanner, the adjustment of spring force also can be realized.When electromagnet 6 is energized, lever 20 can be driven to promote leading screw 3 for the stretching out of mandrel 19 and the second jaw 2 realizes jaw pinching action.When electromagnet 6 power-off, mandrel 19 drives lever 20 to slide back to original position, and the second jaw 2 is by the effect of the restoring force of spring 4, and the pine realizing jaw starts work.Jaw size is adjustable, is applicable to the electronic filter winding operation of various sizes model.
The present invention also has hand rest 16, and it is installed on base 11, by screwing bolts 14 (namely with the leading screw of operating grip) by hand rest 16 and worktable clamping.Be connected with hand rest 16 by bolt 15, hand rest 6 utilizes screwing bolts 14 to clamp, and is fixed on workbench.
Base 11, for installing buncher 13, brush dish assembly and rotating binding clip 7, utilizes bolt 15 as central shaft, base 11 is connected with hand rest 16; Arc groove (through hole) is provided with in base 11 bottom, slide bolt 12 is slided in arc groove be, pull with hand and rotate binding clip 7, make its movement that tilts, according to the different shaped of product, specification, processing method and wire winding, the sitting posture of operator needs to convert different angles, and slide bolt 12 can be tightened locked by the comfort level of determination operation person.30 ° ~ 40 ° can be adjusted respectively to base both sides in the present embodiment.
Two the jaw relative positions rotating binding clip 7 are provided with gap slot, and in the present embodiment, gap slot is semicircular arc, and is attached to zigzag rubber sheet gasket, as shown in Figure 3.
As shown in Figure 6, be provided with spring carrier 23 between two jaws, be nested with spring outside spring carrier 23, spring carrier 23 is fixed on by supporting plate 29 and rotates dovetail groove both sides, binding clip top, spring carrier 23 top embeds an iron mandrel 30, and this iron mandrel 30 upper end connects curved line holder 31.The present embodiment utilizes a slinky spring as support, and spring bottom one end one piece of metallic plate (i.e. supporting plate 29) is held, and metallic plate is secured by bolts on rotation binding clip 7, in the middle of two jaws, the both sides of dovetail groove; The middle of metallic plate is provided with screw hole, and on it, installation one is with the cylindrical iron cover (i.e. spring carrier 23) of screw mandrel, makes iron cover adjustable highly up and down by rotating iron cover.Iron set upper side metal material or nonmetallic materials make the line holder 31 of a semicircular arc, be connected with iron mandrel 30 bottom it, iron mandrel 30 is through spring bores, and insert in iron cover endoporus, iron cover left rotation and right rotation, up-down adjustment, is transferred to workpiece under rotating jaw 7 releasing orientation and can ejects the position rotating jaw 7 by spring carrier 23.
The present invention can according to the method for winding of the circular core of different model, and select programming to use, the course of work is as follows:
Determine the workpiece that will process, fixture of the present invention is slided by slide bolt 12 in the deep-slotted chip breaker of base 11 bottom and adjusts angle, adjustable extent is 0 ~ 40 °, rotation binding clip 7 is made to tilt to the accuracy rate of pew hanging wire, smooth to ensure coiling, alleviate the angle of operator's waist, neck fatigue degree, applicable sitting posture, pin; The half volume of workpiece is inserted and rotates jaw 7 middle, held (bracket locations mixes up in advance) by spring carrier 23; Some power is given with hand, crawl foot switch for the first time, electric control gear makes electromagnet 6 be energized, iron core reversed polarity is moved, band moving mandrel 19 stretches out, and lever 20 promotes leading screw 3, and the second jaw 2 is slided, and the first jaw 1 maintains static (modulated good position also locks), achieve being fixedly clamped to workpiece.360 ° of round pieces, first four points of windings will protrude associated jaw portion (180 ° of semicircles) to the workpiece after clamping, at the copper cash of half place (left 90 °) to the equal length rolled well of semicircle, start by the central point of 180 ° of semicircular workpieces for wherein one, be wound around first line bag within the scope of 90 ° left, till reaching the required number of turns (copper cash is finished), second time steps on foot switch, point operation control buncher 13 is energized and rotates, driver output axle, driven rotary binding clip 7 rotates 180 ° (being controlled by the time relay in electric control gear) to be stopped automatically, commutation action completes.In rotary course, electromagnet not power-off, keeps Workpiece clamping.After completing commutation action, operator can continuous action, carries out the operation of jaw planar projection (180 °) workpiece right half part (90 °), is wound around another line bag with another root copper cash of doubling; After 180 ° of scopes of jaw protrusion have all been wound around, crawl foot switch for the third time, make electromagnet power-off, utilize the bounce of the spring 4 be enclosed within leading screw 3 to make the second jaw 2 Timing Belt movable wire thick stick 3, second jaw 2 slide back to original position along the dovetail slideway rotated on binding clip to unclamp, completed the half product automatic spring jaw within the scope of 180 ° by spring carrier 23, utilize the angle of inclination of binding clip to tumble in intermediate container etc. to be processed.
When half workpiece (180 °) inside being clipped in by jaw needs to process kinking, first binding clip is adjusted to reverse inclination direction, adjustable range 0 ~ 40 °, on that half semi worked pieces inserting spring bracket twined, be fixedly clamped by the first jaw 1, second jaw 2, to the line bag wound without any damage, ensure indeformable to the clamping of line bag.

Claims (9)

1. an automatic rotary endoporus coiling electronic filter multi-functional clamp, it is characterized in that: comprise and rotate binding clip, electromagnet, buncher, brush dish assembly and transmission device, wherein buncher is fixed on base, the output shaft of buncher is connected with rotation binding clip by power transmission shaft and brush dish assembly, electromagnet is installed on and rotates binding clip inside, and electromagnet realizes clamping by the jaw of transmission device control rotation binding clip and pine is opened.
2. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 1, it is characterized in that: described transmission device comprises pivot bolt, lever and mandrel, wherein the iron core of mandrel and electromagnet is oppositely arranged within the scope of magnetic force with opposite polarity, the end of mandrel is connected with the power arm of lever, pivot bolt is arranged on binding clip outer arm as the fulcrum of lever, the resistance arm of lever is connected with leading screw one end rotated in binding clip, and leading screw is located in the dovetail groove on binding clip top.
3. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 2, it is characterized in that: described rotation binding clip and power transmission shaft are integrated design, rotate binding clip and comprise the first jaw, the second jaw, leading screw, spring and handle, wherein the first jaw, the second jaw symmetry are installed on leading screw, spring housing is placed on leading screw, between two jaws, handle is installed on the other end of leading screw; First jaw 1 is fixedly installed on leading screw, and the second jaw is connected with threads of lead screw.
4. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 1, it is characterized in that: brush dish assembly comprises the first conduction retainer spring, the second conduction retainer spring, the first quoit, the second quoit, wherein the first quoit is embedded at the second quoit inboard, therebetween by insulating part interval, the first quoit is connected the working power of electromagnet respectively with the second quoit; First quoit and the second quoit are respectively equipped with two symmetrical positioning pits; First conduction retainer spring 8 bottom is slidably connected by ball and the first quoit, and the second conduction location spring bottom end is slidably connected by another ball and the second quoit; The upper end of the first conduction retainer spring, the second conduction retainer spring connects the magnet exciting coil of electromagnet respectively.
5., by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 1, it is characterized in that: also have hand rest, it is installed on base, by screwing bolts by hand rest and worktable clamping.
6. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 1, it is characterized in that: described base has arc groove, fixture entirety adjusts 30 ° ~ 40 ° by adjustment bolt respectively to base both sides.
7. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 1, it is characterized in that: two the jaw relative positions rotating binding clip are provided with gap slot.
8., by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 7, it is characterized in that: described gap slot is semicircular arc, and be attached to zigzag rubber sheet gasket.
9. by automatic rotary endoporus coiling electronic filter multi-functional clamp according to claim 7, it is characterized in that: between described two jaws, be provided with spring carrier, spring is nested with outside spring carrier, spring carrier is fixed on by supporting plate and rotates dovetail groove both sides, binding clip top, spring carrier top embeds an iron mandrel, and this iron mandrel upper end connects curved line holder.
CN201510023322.2A 2015-01-16 2015-01-16 Multifunctional clamp for electric filter capable of realizing automatic rotary winding of inner hole Active CN104701005B (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN105750680A (en) * 2016-04-13 2016-07-13 肖智柏 Rotary platform structure and assembling method thereof
CN106625306A (en) * 2017-03-02 2017-05-10 瑞安市智造科技有限公司 Bidirectional electromagnetic type bench vice
CN107907714A (en) * 2017-07-14 2018-04-13 国网浙江省电力公司湖州供电公司 A kind of multifunctional electric leakage detects utensil
CN109202778A (en) * 2018-11-21 2019-01-15 阳普医疗(湖南)有限公司 Self-locking jig
CN109434711A (en) * 2018-11-23 2019-03-08 东台市高科技术创业园有限公司 A kind of anti-collision electric drive clamping device
CN110676048A (en) * 2019-11-06 2020-01-10 胡梦婷 Coil manufacturing and winding machine in transformer manufacturing process
CN111645000A (en) * 2020-06-17 2020-09-11 王文进 Fixing device for maintaining oilfield drill bit and application thereof

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JPS6152139A (en) * 1984-08-20 1986-03-14 Toshiba Corp Winding apparatus
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105750680A (en) * 2016-04-13 2016-07-13 肖智柏 Rotary platform structure and assembling method thereof
CN106625306A (en) * 2017-03-02 2017-05-10 瑞安市智造科技有限公司 Bidirectional electromagnetic type bench vice
CN106625306B (en) * 2017-03-02 2019-01-18 瑞安市智造科技有限公司 A kind of bidirectional electromagnetic bench vice
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CN109202778A (en) * 2018-11-21 2019-01-15 阳普医疗(湖南)有限公司 Self-locking jig
CN109434711A (en) * 2018-11-23 2019-03-08 东台市高科技术创业园有限公司 A kind of anti-collision electric drive clamping device
CN110676048A (en) * 2019-11-06 2020-01-10 胡梦婷 Coil manufacturing and winding machine in transformer manufacturing process
CN111645000A (en) * 2020-06-17 2020-09-11 王文进 Fixing device for maintaining oilfield drill bit and application thereof
CN111645000B (en) * 2020-06-17 2021-11-30 江苏艾伦弗罗机械制造有限公司 Fixing device for maintaining oilfield drill bit

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