Embodiment
embodiment 1
Ask for an interview Fig. 1 Fig. 2, there is the optoelectrical cable of special-shaped packing gasket, be made up of two power transmission unit, two signal transmission through fiber unit, central reinforce member 92, four special-shaped packing gaskets, protective layer 9, oversheaths 91; Power transmission unit is made up of power transmission conductor 1, the insulating barrier 2 that enveloped by power transmission conductor; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Two power transmission unit, two signal transmission through fiber unit are symmetrical around central reinforce member, four special-shaped packing gaskets lay respectively in four gaps of adjacent power transmission unit, signal transmission through fiber unit and protective layer formation, two power transmission unit, two signal transmission through fiber unit, central reinforce member, four special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
The optoelectrical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making the first signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of the first signal transmission through fiber unit;
Second step: the step making the second signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the second color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; The color masterbatch of the second color has different colors from the color masterbatch of the first color; Complete the making of the second signal transmission through fiber unit;
3rd step: the step making the first power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the first insulation look mother, the weight of the first insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; First insulation look female is different from the color of the color masterbatch of the first color and the color masterbatch of the second color;
4th step: the step making the second power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the second insulation look mother, the weight of the second insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; Second insulation look female with first insulate look mother, the color masterbatch of the first color and the color masterbatch of the second color color be different;
5th step: the step making cable core: get central reinforce member, four special-shaped packing gaskets, cable core wrapping element and the first signal transmission through fiber unit, second signal transmission through fiber unit, first power transmission unit, second power transmission unit, SZ stranding machine carries out stranded or parallel placement, and makes: central reinforce member is positioned at central authorities, the first signal transmission through fiber unit, second signal transmission through fiber unit, first power transmission unit, second power transmission unit is positioned at outside central reinforce member, and sees the first signal transmission through fiber unit along the outlet direction of cabler, first power transmission unit, second signal transmission through fiber unit, second power transmission unit is arranged clockwise, and four special-shaped packing gaskets are arranged in the external series gap that adjacent signal transmission through fiber unit and power transmission unit are formed, cable core wrapping element in the mode of the gap one-way spiral of 20 ~ 40mm by the first signal transmission through fiber unit, second signal transmission through fiber unit, first power transmission unit, second power transmission unit and four special-shaped packing gaskets envelope,
6th step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of the 5th step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
7th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 6th step formation, form outer jacket, complete the making of the optoelectrical cable with special-shaped packing gasket.
Certainly, further improve, repeatedly first can arrive second step, form multifiber signal transmission unit, only need ensure that protection tube has different colors; Three to the four step repeatedly, forms many power transmission unit, only need ensure that insulating barrier has different colors; 5th step makes in the step of cable core gets in many special-shaped packing gaskets are placed in the external series gap that adjacent signal transmission through fiber unit and power transmission unit formed or adjacent signal transmission through fiber unit is formed external series gap or in external series gap that adjacent power transmission unit is formed; All signal transmission through fiber unit, power transmission unit, special-shaped packing gasket envelope by cable core wrapping element; When special-shaped packing gasket is placed in the external series gap that adjacent signal transmission through fiber unit and power transmission unit formed, adjacent signal transmission through fiber unit and power transmission unit interval are placed; Special-shaped packing gasket is placed in the external series gap of adjacent signal transmission through fiber unit formation, has part fiber signal transmission unit placed adjacent; Special-shaped packing gasket is placed in the external series gap of adjacent power transmission unit formation, has part power transmission unit placed adjacent.
This embodiment can also improve further, has the optoelectrical cable of special-shaped packing gasket, is made up of at least two power transmission unit, at least one signal transmission through fiber unit, central reinforce member 92, many special-shaped packing gaskets, protective layer 9, oversheaths 91, power transmission unit is made up of power transmission conductor 1, the insulating barrier 2 that enveloped by power transmission conductor, signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form, all power transmission unit, all signal transmission through fiber unit distribute around central reinforce member, every root special-shaped packing gasket is all positioned at adjacent power transmission unit, in the gap that signal transmission through fiber unit and protective layer are formed, or every root special-shaped packing gasket is all arranged in the gap of adjacent power transmission unit and protective layer formation, or every root special-shaped packing gasket is all arranged in the gap of adjacent signal transmission through fiber unit and protective layer formation, protective layer is by all power transmission unit, all signal transmission through fiber unit, central reinforce member, all special-shaped packing gaskets envelope, oversheath extrusion molding is coated on outside protective layer, it is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
The optoelectrical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of signal transmission through fiber unit; When needing multifiber signal transmission unit, above-mentioned steps forms multifiber signal transmission unit repeatedly, and wherein the color of the color masterbatch of the first color is different;
Second step: the step making the first power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the first insulation look mother, the weight of the first insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; First insulation look female is different from the color of the color masterbatch of the first color;
3rd step: the step making the second power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the second insulation look mother, the weight of the second insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; Second insulation look mother and first is insulated, and look female, the color of the color masterbatch of the first color is different;
4th step: the step making cable core: get central reinforce member, many special-shaped packing gaskets, the signal transmission through fiber unit that cable core wrapping element and the first step make, the first power transmission unit that second step makes, the second power transmission unit that 3rd step makes, SZ stranding machine carries out stranded or parallel placement, and make: central reinforce member is positioned at central authorities, signal transmission through fiber unit, first power transmission unit, second power transmission unit is positioned at outside central reinforce member, many special-shaped packing gaskets are arranged in external series gap that adjacent signal transmission through fiber unit and power transmission unit formed or the external series gap that adjacent signal transmission through fiber unit is formed or the external series gap that adjacent power transmission unit is formed, cable core wraps up element in the mode of the gap one-way spiral of 20 ~ 40mm by signal transmission through fiber unit, first power transmission unit, second power transmission unit and many special-shaped packing gaskets envelope,
5th step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of the 4th step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
6th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 5th step formation, form outer jacket, complete the making of the optoelectrical cable with special-shaped packing gasket.
embodiment 2
Ask for an interview Fig. 3 and Fig. 2; There is the optoelectrical cable of special-shaped packing gasket, be made up of two power transmission unit, two signal transmission through fiber unit, five special-shaped packing gaskets, protective layer 9, oversheaths 91; Power transmission unit is made up of power transmission conductor 1, the insulating barrier 2 that enveloped by power transmission conductor; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Two power transmission unit, two signal transmission through fiber unit distribute around a special-shaped packing gasket, other four special-shaped packing gaskets lay respectively in four gaps of adjacent power transmission unit, signal transmission through fiber unit and protective layer formation, two power transmission unit, two signal transmission through fiber unit, five special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
embodiment 3
Ask for an interview Fig. 4, and referring to figs. 1 to Fig. 3; There is the optoelectrical cable of special-shaped packing gasket, be made up of two power transmission unit, two signal transmission through fiber unit, five special-shaped packing gaskets, protective layer 9, oversheaths 91; Power transmission unit is made up of power transmission conductor 1, the insulating barrier 2 that enveloped by power transmission conductor; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Two power transmission unit, two signal transmission through fiber unit are symmetrical around a special-shaped packing gasket, other four special-shaped packing gaskets lay respectively in four gaps of adjacent power transmission unit, signal transmission through fiber unit and protective layer formation, two power transmission unit, two signal transmission through fiber unit, five special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
Above-mentioned arbitrary embodiment 2 or embodiment 3 can also improve further, namely the described optoelectrical cable with special-shaped packing gasket, is made up of at least two power transmission unit, at least one signal transmission through fiber unit, many special-shaped packing gaskets, protective layer 9, oversheaths 91, power transmission unit is made up of power transmission conductor 1, the insulating barrier 2 that enveloped by power transmission conductor, signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form, all power transmission unit, all signal transmission through fiber unit distribute around a special-shaped packing gasket, other many special-shaped packing gaskets lay respectively at adjacent power transmission unit, in the gap that signal transmission through fiber unit and protective layer are formed, or every root special-shaped packing gasket is all arranged in the gap of adjacent power transmission unit and protective layer formation, or every root special-shaped packing gasket is all arranged in the gap of adjacent signal transmission through fiber unit and protective layer formation, protective layer is by all power transmission unit, all signal transmission through fiber unit, all special-shaped packing gaskets envelope, oversheath extrusion molding is coated on outside protective layer, it is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
The optoelectrical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of signal transmission through fiber unit; When needing multifiber signal transmission unit, above-mentioned steps forms multifiber signal transmission unit repeatedly, and wherein the color of the color masterbatch of the first color is different;
Second step: the step making the first power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the first insulation look mother, the weight of the first insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; First insulation look female is different from the color of the color masterbatch of the first color;
3rd step: the step making the second power transmission unit: insulating layer material extrusion molding is coated on power transmission conductor and forms the first power transmission unit outward, wherein, insulating layer material is made up of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene and the second insulation look mother, the weight of the second insulation look mother is 0.01 ~ 0.03 times of low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene weight, and the material of described power transmission conductor is copper or aluminium or alloy; Second insulation look mother and first is insulated, and look female, the color of the color masterbatch of the first color is different;
4th step: the step making cable core: get many special-shaped packing gaskets, the signal transmission through fiber unit that cable core wrapping element and the first step make, the first power transmission unit that second step makes, the second power transmission unit that 3rd step makes, SZ stranding machine carries out stranded or parallel placement, and make: a special-shaped packing gasket is positioned at central authorities, signal transmission through fiber unit, first power transmission unit, second power transmission unit is positioned at outside the special-shaped packing gasket of central authorities, many special-shaped packing gaskets are arranged in external series gap that adjacent signal transmission through fiber unit and power transmission unit formed or the external series gap that adjacent signal transmission through fiber unit is formed or the external series gap that adjacent power transmission unit is formed in addition, cable core wraps up element in the mode of the gap one-way spiral of 20 ~ 40mm by signal transmission through fiber unit, first power transmission unit, second power transmission unit and many special-shaped packing gaskets envelope, wherein, a special-shaped packing gasket is only had in the external series gap that adjacent power transmission unit, signal transmission through fiber unit are formed, a special-shaped packing gasket is only had in the external series gap that adjacent power transmission unit is formed, a special-shaped packing gasket is only had in the external series gap that adjacent signal transmission through fiber unit is formed,
5th step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of the 4th step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
6th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 5th step formation, form outer jacket, complete the making of the optoelectrical cable with special-shaped packing gasket.
In above-mentioned arbitrary embodiment, in the gap that adjacent power transmission unit, signal transmission through fiber unit and protective layer are formed, only has a special-shaped packing gasket; A special-shaped packing gasket is only had in the gap that adjacent power transmission unit and protective layer are formed; A special-shaped packing gasket is only had in the gap that adjacent signal transmission through fiber unit and protective layer are formed.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described power transmission conductor is copper or aluminium or alloy.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described insulating barrier is low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described stiffener is steel wire or fiberglass reinforced plastics or aramid yarn or glass fiber yarn.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, the material that it is characterized in that described interior water blocking layer is water blocking yarn, is closely be wrapped on stiffener or described interior water blocking layer to comprise following raw material by weight: polyacrylamide: 50 ~ 80 parts, polyvinyl alcohol: 10 ~ 30 parts, commercially available plastics antioxidant 1010 or 1076:0.6 ~ 1.2 part.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described moisture vapor transmission layer is polyester belt.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, it is characterized in that the material of described outer water blocking layer is water-proofing powder, water-proofing powder is bonded on moisture vapor transmission layer.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that described optical fiber is for G.652 type or G.653 type or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described protection tube is modified polypropene or polybutylene terephthalate (PBT) or steel or aluminium or copper.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described protective layer is polyester belt or waterstop or aluminium-plastic tape or composite steel-plastic belt or glass fiber tape.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described oversheath is low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, is characterized in that the material of described central reinforce member is steel wire or steel wire strand rope or fiberglass-reinforced plastic lever.
Further, the optoelectrical cable with special-shaped packing gasket described above, is characterized in that the outer extrusion molding of described central reinforce member is coated with plastics.
The optoelectrical cable with special-shaped packing gasket described in above-mentioned arbitrary embodiment, the special-shaped packing gasket shown in Fig. 5 can also be used, this special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection; The material of outer water blocking layer is one side film waterstop, and waterstop is have multiple hole, overlay film face is pasted onto on moisture vapor transmission layer.
The optoelectrical cable with special-shaped packing gasket described in embodiment 1 to 3, owing to have employed special-shaped packing gasket, this special-shaped packing gasket has ectonexine and to block water hydrating structure, reach superpower blocking water and water absorbing properties, more effectively protect fibre-optic optical transmission performance, environment strain property, simultaneously, because special-shaped packing gasket is dry construction, therefore half dry type (in protection tube factice for filling) or Full-dry type photoelectric composite cable can be produced into, the outer water blocking layer of special-shaped packing gasket can stop moisture to enter special-shaped packing gasket or the central reinforce member of central authorities effectively, the total cross-section reaching optoelectronic composite cable blocks water, simultaneously, because it has interior water blocking layer, therefore when there is large discharge water and entering optoelectronic composite cable, moisture can enter interior water blocking layer, moisture vapor transmission layer can use unidirectional material, namely water inwardly can only to block water laminar flow and outwards can not blocking water laminar flow from interior water blocking layer from outer water blocking layer, in this case, when there being moisture to enter, the interior water blocking layer water suction of special-shaped packing gasket, cooled when power transmission unit is worked, optical cable useful life can be extended, in addition, owing to there is stiffener in special-shaped packing gasket, certain tension force can be born therefore can effectively for the production of the folding and unfolding in equipment.
embodiment 4
Ask for an interview Fig. 6, and with reference to figure 2; There is the optical cable of special-shaped packing gasket, be made up of four signal transmission through fiber unit, central reinforce member 92, four special-shaped packing gaskets, protective layer 9, oversheaths 91; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Four signal transmission through fiber unit distribute around central reinforce member, four special-shaped packing gaskets lay respectively in four gaps of adjacent signal transmission through fiber unit and protective layer formation, four signal transmission through fiber unit, central reinforce member, four special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
Certainly; signal transmission through fiber unit in this embodiment can be other many, correspondingly; special-shaped packing gasket can be other many; multifiber signal transmission unit distributes around central reinforce member; many special-shaped packing gaskets lay respectively in the gap of adjacent signal transmission through fiber unit and protective layer formation; all signal transmission through fiber unit, central reinforce member, all special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer.
The optical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of signal transmission through fiber unit; When needing multifiber signal transmission unit, above-mentioned steps forms multifiber signal transmission unit repeatedly, and wherein the color of the color masterbatch of the first color is different;
Second step: the step making cable core: get the signal transmission through fiber unit that many special-shaped packing gaskets, central reinforce member, cable core wrapping element and the first step make, SZ stranding machine carries out stranded or parallel placement, and make: central reinforce member is positioned at central authorities, signal transmission through fiber unit is positioned at outside central reinforce member, many special-shaped packing gaskets are arranged in the external series gap of adjacent signal transmission through fiber unit formation, and signal transmission through fiber unit and many special-shaped packing gaskets envelope in the mode of the gap one-way spiral of 20 ~ 40mm by cable core wrapping element; Wherein, a special-shaped packing gasket is only had in the external series gap that adjacent signal transmission through fiber unit is formed;
3rd step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of second step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
4th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 3rd step formation, form outer jacket, complete the making of the optical cable with special-shaped packing gasket.
embodiment 5
Ask for an interview Fig. 7, and with reference to figure 2; There is the optical cable of special-shaped packing gasket, be made up of three signal transmission through fiber unit, packing elements 93, central reinforce member 92, four special-shaped packing gaskets, protective layer 9, oversheaths 91; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Three signal transmission through fiber unit, packing elements distribute around central reinforce member, four special-shaped packing gaskets lay respectively in the gap of signal transmission through fiber unit, packing elements and protective layer formation in the gap of adjacent signal transmission through fiber unit and protective layer formation and adjacent, three signal transmission through fiber unit, packing elements, central reinforce member, four special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
Embodiment 4 and embodiment 5 can also improve further, namely there is the optical cable of special-shaped packing gasket, be made up of at least one signal transmission through fiber unit, at least one packing elements 93, central reinforce member 92, many special-shaped packing gaskets, protective layer 9, oversheaths 91; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; All signal transmission through fiber unit, all packing elements distribute around central reinforce member, in the gap that special-shaped packing gasket lays respectively in the gap that adjacent signal transmission through fiber unit and protective layer formed and/or adjacent signal transmission through fiber unit, packing elements and protective layer is formed and or the gap that formed of adjacent packing elements and protective layer in, all signal transmission through fiber unit, all packing elements, central reinforce member, all special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
The optical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of signal transmission through fiber unit; When needing multifiber signal transmission unit, above-mentioned steps forms multifiber signal transmission unit repeatedly, and wherein the color of the color masterbatch of the first color is different;
Second step: the step making cable core: get many special-shaped packing gaskets, central reinforce member, at least one packing elements, the signal transmission through fiber unit that cable core wrapping element and the first step make, SZ stranding machine carries out stranded or parallel placement, and make: central reinforce member is positioned at central authorities, signal transmission through fiber unit and packing elements are positioned at outside central reinforce member, many special-shaped packing gaskets are arranged in the external series gap that external series gap that adjacent signal transmission through fiber unit formed or the external series gap that adjacent packing elements is formed or adjacent signal transmission through fiber unit and packing elements are formed, signal transmission through fiber unit and many special-shaped packing gaskets envelope in the mode of the gap one-way spiral of 20 ~ 40mm by cable core wrapping element, wherein, a special-shaped packing gasket is only had in the external series gap that adjacent signal transmission through fiber unit is formed, only have a special-shaped packing gasket in the external series gap that adjacent packing elements is formed, in the external series gap that adjacent signal transmission through fiber unit and packing elements are formed, only have a special-shaped packing gasket,
3rd step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of second step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
4th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 3rd step formation, form outer jacket, complete the making of the optical cable with special-shaped packing gasket.
embodiment 6
Ask for an interview Fig. 8, and with reference to figs. 2 and 7; There is the optical cable of special-shaped packing gasket, be made up of four signal transmission through fiber unit, five special-shaped packing gaskets, protective layer 9, oversheaths 91; Signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form; Four signal transmission through fiber unit are symmetrical around a special-shaped packing gasket, other four special-shaped packing gaskets lay respectively in four gaps of adjacent signal transmission through fiber unit and protective layer formation, four signal transmission through fiber unit, five special-shaped packing gaskets envelope by protective layer, and oversheath extrusion molding is coated on outside protective layer; It is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
Certainly, as improving further, the optical cable with special-shaped packing gasket described in embodiment 6, also can be made up of at least one signal transmission through fiber unit, at least one packing elements, many special-shaped packing gaskets, protective layer 9, oversheaths 91, signal transmission through fiber unit by optical fiber 7, envelope fibre-optic protection tube 8 and form, all signal transmission through fiber unit, all packing elements distribute around a special-shaped packing gasket, other many special-shaped packing gaskets lay respectively in the gap of adjacent signal transmission through fiber unit and protective layer formation, and/or every root special-shaped packing gasket is all arranged in the gap of adjacent packing elements and protective layer formation, and/or every root special-shaped packing gasket is all positioned at adjacent signal transmission through fiber unit, in the gap that packing elements and protective layer are formed, protective layer is by all signal transmission through fiber unit, all packing elements, all special-shaped packing gaskets envelope, oversheath extrusion molding is coated on outside protective layer, it is characterized in that described special-shaped packing gasket by stiffener 3, be positioned at water blocking layer 4 outside stiffener, the moisture vapor transmission layer 5 be coated on outside water blocking layer, the outer water blocking layer 6 be positioned at outside moisture vapor transmission layer form, and moisture vapor transmission layer has the moisture vapor transmission hole 51 of water blocking layer and outer water blocking layer in multiple connection.
The optical cable with special-shaped packing gasket described above, is characterized in that it makes by the following method and obtains:
The first step: the step making signal transmission through fiber unit: the color masterbatch of modified polypropene or polybutylene terephthalate (PBT) and the first color is put into optical fiber secondary cocoon production equipment and melts, extrude with the speed of 50 ~ 400m/min and continuous coo1ing traction formation protection tube, wherein, the weight of the color masterbatch of the first color is 0.01 ~ 0.03 times of modified polypropene or polybutylene terephthalate (PBT) weight; By many G.652 type or G.653 types or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type optical fiber are inserted in protection tube, fibre-optic releasing tension force is 3 ~ 5N, 25 ± 5 DEG C time, fibre-optic length is 1.003 ~ 1.020 times of protection tube length, the every root optical fiber in protection tube in sinusoidal or cosine distribution or mutually stranded mode distribute; Complete the making of signal transmission through fiber unit; When needing multifiber signal transmission unit, above-mentioned steps forms multifiber signal transmission unit repeatedly, and wherein the color of the color masterbatch of the first color is different;
Second step: the step making cable core: get many special-shaped packing gaskets, at least one packing elements, the signal transmission through fiber unit that cable core wrapping element and the first step make, SZ stranding machine carries out stranded or parallel placement, and make: wherein a special-shaped packing gasket is positioned at central authorities, signal transmission through fiber unit and packing elements are positioned at outside central reinforce member, other many special-shaped packing gaskets are arranged in the external series gap that external series gap that adjacent signal transmission through fiber unit formed or the external series gap that adjacent packing elements is formed or adjacent signal transmission through fiber unit and packing elements are formed, signal transmission through fiber unit and many special-shaped packing gaskets envelope in the mode of the gap one-way spiral of 20 ~ 40mm by cable core wrapping element, wherein, a special-shaped packing gasket is only had in the external series gap that adjacent signal transmission through fiber unit is formed, only have a special-shaped packing gasket in the external series gap that adjacent packing elements is formed, in the external series gap that adjacent signal transmission through fiber unit and packing elements are formed, only have a special-shaped packing gasket,
3rd step: the step making protective layer: fetch protection layer material is longitudinally coated on outside the cable core of second step formation, and protective layer connects the lap width that edge has 2 ~ 4mm;
4th step: the step making oversheath: get jacket material extrusion molding and be coated on outside the protective layer of the 3rd step formation, form outer jacket, complete the making of the optical cable with special-shaped packing gasket.
The optical cable with special-shaped packing gasket described above, only has a special-shaped packing gasket in the gap that adjacent signal transmission through fiber unit and protective layer are formed; A special-shaped packing gasket is only had in the gap that adjacent packing elements and protective layer are formed; A special-shaped packing gasket is only had in the gap that adjacent signal transmission through fiber unit, packing elements and protective layer are formed.
Certainly, the optical cable with special-shaped packing gasket described in above-mentioned embodiment 4 to embodiment 5, special-shaped packing gasket wherein can also adopt the structure of Fig. 5, i.e. the last structure described in embodiment 3.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described stiffener is steel wire or fiberglass reinforced plastics or aramid yarn or glass fiber yarn.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, it is characterized in that the material of described interior water blocking layer is water blocking yarn, is closely be wrapped on stiffener.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described moisture vapor transmission layer is polyester belt.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, it is characterized in that the material of described outer water blocking layer is water-proofing powder, water-proofing powder is bonded on moisture vapor transmission layer.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that described optical fiber is for G.652 type or G.653 type or G.654 type or G.655 type or G.656 type or G.657 type or A1a type or A1b type or A1c type or OM1 type or OM2 type or OM3 type.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described protection tube is modified polypropene or polybutylene terephthalate (PBT) or steel or aluminium or copper.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described protective layer is polyester belt or waterstop or aluminium-plastic tape or composite steel-plastic belt or glass fiber tape.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described oversheath is low density polyethylene (LDPE) or medium density polyethylene or high density polyethylene (HDPE) or polypropylene or polyvinyl chloride or low smoke and zero halogen polyethylene.
The optical cable with special-shaped packing gasket in above-mentioned embodiment 4 to embodiment 6 described in arbitrary embodiment, is characterized in that the material of described central reinforce member is steel wire or steel wire strand rope or fiberglass-reinforced plastic lever.
Further, the optical cable with special-shaped packing gasket described above, is characterized in that the outer extrusion molding of described central reinforce member is coated with plastics.
The optical cable with special-shaped packing gasket described in embodiment 4 to 6, owing to have employed special-shaped packing gasket, this special-shaped packing gasket has ectonexine and to block water hydrating structure, reaches superpower blocking water and water absorbing properties, more effectively protects fibre-optic optical transmission performance, environment strain property, simultaneously, because special-shaped packing gasket is dry construction, therefore half dry type (in protection tube factice for filling) or Full-dry optical cable can be produced into, the outer water blocking layer of special-shaped packing gasket can stop moisture to enter special-shaped packing gasket or the central reinforce member of central authorities effectively, the total cross-section reaching optical cable blocks water, simultaneously, because it has interior water blocking layer, therefore when there is large discharge water and entering optical cable, moisture can enter interior water blocking layer, moisture vapor transmission layer can use unidirectional material, namely water inwardly can only to block water laminar flow and outwards can not blocking water laminar flow from interior water blocking layer from outer water blocking layer, in this case, when there being moisture to enter, the interior water blocking layer water suction of special-shaped packing gasket, reach the superpower performance blocked water, optical cable useful life can be extended, in addition, owing to there is stiffener in special-shaped packing gasket, certain tension force can be born therefore can effectively for the production of the folding and unfolding in equipment.
In the present invention, the interior water blocking layer of special-shaped packing gasket comprises following raw material by weight: polyacrylamide: 50 ~ 80 parts, polyvinyl alcohol: 10 ~ 30 parts, commercially available plastics antioxidant 1010 or 1076:0.6 ~ 1.2 part; Outer water blocking layer is water-proofing powder, and the thickness of the bisque that blocks water is 0.08 ~ 0.20mm, and the thickness of moisture vapor transmission layer is 0.03 ~ 0.10mm; It is 1 kilometer that applicant adopts this special-shaped packing gasket and prior art respectively to produce standard segment length/optical cable 350 that optoelectrical cable 200 coils, standard segment length is 2 kilometers/dish of dish coils, through the infiltration test that YD/T901-2009 requires, the cable in the present invention does not have water leakage; And adopt half dry type interstitital texture of the prior art, in the cable core gap of same model specification, place 6 dtex2200 type water blocking yarns, 22 dish infiltrations have appearred in optoelectrical cable, 8 dish infiltrations have appearred in optical cable; Therefore, the present invention obtains extraordinary technique effect in block-water performance.
In method of the present invention; every root optical fiber in protection tube in sinusoidal or cosine distribution or the mode that mutually stranded mode distributes or other is loose distribute; so-called loose mode distributes and refers to that optical fiber is not present lineal layout in protection tube; when there is in protection tube filler; can ensure that optical fiber is sinusoidal or cosine distribution or other expectation loose distribution mode more accurately; be conducive to stablizing of optical fiber optical property and stablizing of mechanical performance, optical fiber can not produce due to the existence of micro-crack fast, natural fracture.
Therefore, the technique effect such as the present invention has that structure is simple, cost is low, environmental protection, lightweight, easy production, block-water performance are more excellent.
The present invention is not limited to above-mentioned preferred forms, and should be appreciated that design of the present invention can be implemented to use by other various forms, they drop in protection scope of the present invention equally.