CN104698918A - Engineering machinery remote monitoring system - Google Patents
Engineering machinery remote monitoring system Download PDFInfo
- Publication number
- CN104698918A CN104698918A CN201410750118.6A CN201410750118A CN104698918A CN 104698918 A CN104698918 A CN 104698918A CN 201410750118 A CN201410750118 A CN 201410750118A CN 104698918 A CN104698918 A CN 104698918A
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- module
- microcontroller
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- wireless network
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25314—Modular structure, modules
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses an engineering machinery remote monitoring system. The system comprises a location monitoring terminal which is arranged on engineering machinery and a server. A plurality work-station sensors on a location monitoring terminal perform real-time detection on all work stations on the equipment, a location module in a location monitoring terminal determines equipment geographical location information, the detected information data of all work stations of the equipment and the detected equipment geographical location information are numbered, arranged and verified by a microcontroller to be sent to the server through a wireless network communication module. The server receives the equipment information and the location information and processes and analyzes the received equipment information and location information to be displayed on terminal software (such as a browser or an APP client), accordingly, remote monitoring of engineering machinery is achieved. The system is simple in line structure, convenient to connect, stable in use chip function, easy to purchase and good for product production.
Description
Technical field
The present invention relates to wireless management system field, particularly a kind of long distance control system of engineering mechanical device.
Background technology
Engineering machinery of a great variety, has excavation machinery, earth moving machinery, hoisting machinery, compacting machinary, piling machinery, reinforced concrete machinery, pavement construction machinery etc.One is had to the applying unit of a large amount of engineering machinery, because so many machinery is spreading over the field in each place particularly in the local operation of barren hill, operating mode such as present position, the duty etc. that how can grasp, to supervise all devices whenever and wherever possible just seem most important; And for device fabrication producer, whether they are working properly compared with interested devices each system in guarantee or life cycle, how cause equipment failure, and need during handling failure to which parts to change, assessment of maintenance cost etc.How to allow the production unit of engineering machinery and applying unit both sides can grasp the state of every platform equipment whenever and wherever possible and realize the telemanagement problem that will study of those skilled in the art just.
Summary of the invention
Fundamental purpose of the present invention is to provide a kind of engineering machinery remote monitering system, is intended to grasp the state of every platform engineering mechanical device whenever and wherever possible and realizes remote monitoring, management.
The present invention proposes a kind of engineering machinery remote monitering system, comprise the server of position monitor terminal and internal database, described position monitor terminal is connected by wireless network with between described server, described position monitor terminal is arranged on monitored engineering mechanical device, for the locating information of the facility information and position that gather this project plant equipment, and exported the described facility information and locating information that collect to described server by wireless network;
Described position monitor terminal comprises several for detecting the working position sensor of the working condition of each working position of monitored engineering mechanical device, for receiving the locating module of locating information, facility information for being detected by described working position sensor is numbered, arrange, the microcontroller of verification, for described facility information being sent to the wireless network communication module of described server, Detection Information for being exported by described working position sensor is transferred to 485 communication dedicated chip and the power module of described microcontroller, described power module and described microcontroller, described wireless network communication module, described 485 communication dedicated chip connect, described working position sensor is connected with described 485 communication dedicated chip is communicated by RS485 interface, described 485 communication dedicated chip are connected by UART bus with between described microcontroller, by described 485 communication dedicated chip signal transmissions between described working position sensor and described microcontroller, described locating module is satellite-positioning receiver, is connected by UART bus with between described microcontroller, described wireless network communication module is connected by UART bus with between described microcontroller, described wireless network communication module comprises gsm module and the SIM card slot that is connected with described gsm module and SMA antenna socket, and described facility information and locating information are sent to described server by note or GPRS by described wireless network communication module,
Described server, for receiving the described facility information of described monitoring terminal transmission and described locating information, and the described facility information received and described locating information are saved in database by the sequencing of time of reception, then taxonomic revision is carried out according to the device code in the described facility information data received, manufacturing enterprise and the unit type of this project plant equipment is identified by device code, and in the upper display of terminal software (as browser or APP client); According to the described locating information data received, parse the geographic position of this project plant equipment, and in the upper display of terminal software (as browser or APP client); According to the working position sensor parameters in the described facility information data received, analyze the stream time of this project plant equipment, working order, maintenance situation and job failure, and propose corresponding maintenance program according to fault, and in the upper display of terminal software (as browser or APP client).
Preferably, described 485 communication dedicated chip are ST3485.
Preferably, described microcontroller is single-chip microcomputer STM32F072C8T6.
Preferably, described gsm module is SIM800L.
Preferably, described power module comprises power interface, for the GSM power module of powering for described gsm module and the system power supply module for powering for described microcontroller and described 485 communication dedicated chip, described GSM power module and described system power supply module are DC-DC power source chip, described power interface respectively with described GSM power module, described system power supply model calling, described GSM power module is LM2576 chip, and described system power supply module is MC34063 chip.
The beneficial effect of engineering machinery remote monitering system of the present invention is:
1) engineering machinery remote monitering system of the present invention is made up of position monitor terminal and server, position monitor terminal is arranged on monitored engineering mechanical device, by the multiple working position sensors in position monitor terminal, each working position on engineering mechanical device is detected in real time, the information data of each working position on the engineering mechanical device detected is numbered by microcontroller, arrange, verify after, then send to server by wireless network communication module; And be provided with locating module in position monitor terminal, by the geographical location information of locating module determination engineering mechanical device, and send to server by wireless network communication module after being processed by the geographical location information of acquisition by microcontroller.Server receives facility information and the locating information of the transmission of this wireless network communication module, and the facility information received and locating information are processed, analyze after on terminal software (as browser or APP client), demonstrate facility information (state as manufacturing enterprise, unit type, working position) and the geographical location information of monitored engineering mechanical device, thus realize the remote monitoring to engineering mechanical device.The circuit configurations of this engineering machinery remote monitering system is simple, easy to connect, and the chip functions used is stablized, and easily buys, is beneficial to the production of this product.
2) owing to can long-range realization monitor the stream time of every platform engineering mechanical device, working order, maintenance situation, user so just can be reminded in time when to need to be maintained, safeguard, thus the serviceable life of equipment can be improved.
3) in addition, can immediate analysis equipment institute produced problem fault also get rid of in time, construction speed, work efficiency etc. is affected when avoiding because of emergent fault and cannot find the very first time and change accessory, thus guarantee that engineering completes on time, avoid because of cannot schedule and being liable for breach of contract.
4) by analysis to the facility information data passed back, can the trouble spot of judgment device exactly, and find out impaired parts, can make to go to the personnel of maintenance ready, the maintenance and repair parts needed for band foot, save time and the cost of maintenance, increase work efficiency.
5) can the position of real time inspection every platform engineering mechanical device, can prevent some people from being moved by the equipment of company and make private, thus stop the behavior of promoting one's private interests under the guise of serving the public.
Accompanying drawing explanation
Fig. 1 is the circuit configurations schematic diagram of the position monitor terminal of the embodiment of engineering machinery remote monitering system of the present invention.
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Embodiment
Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
With reference to Fig. 1, an embodiment of a kind of engineering machinery remote monitering system of the present invention is proposed:
A kind of engineering machinery remote monitering system, comprise the server of position monitor terminal and internal database, position monitor terminal is connected by wireless network with between server.This position monitor terminal is arranged on monitored engineering mechanical device, for the locating information of the facility information and position that gather this project plant equipment, and is exported the facility information and locating information that collect to server by wireless network.
Server, for receiving facility information and the locating information of monitoring terminal transmission, and the facility information received and locating information are saved in database by time of reception sequence, after carrying out taxonomic revision, data identification reduction, analysis, terminal software (as browser or APP client) demonstrates.
This position monitor terminal comprises several for detecting the working position sensor 10 of the working condition of each working position of monitored engineering mechanical device, for receiving the locating module 30 of locating information, facility information for being detected by working position sensor 10 is numbered, arrange, the microcontroller 20 of verification, for facility information being sent to the wireless network communication module of server, the power module that 485 communication dedicated chip 60 and being used for that Detection Information for described working position sensor being exported is transferred to described microcontroller are powered.This power module is connected, for whole system is powered with microcontroller 20, wireless network communication module, 485 communication dedicated chip 60.This microcontroller 20 is single-chip microcomputer STM32F072C8T6, is master controller, is responsible for scheduling and the computing of whole program.By 485 communication dedicated chip 60 signal transmissions between working position sensor 10 and microcontroller 20, this 485 communication dedicated chip 60 is ST3485 chip, working position sensor 10 is connected with 485 communication dedicated chip 60 by RS485 interface, 485 communication dedicated chip 60 are connected by UART bus with between microcontroller 20, and each working position sensor 10 is passed the Signal transmissions of coming and processes to microcontroller 20 by 485 communication dedicated chip 60 primary responsibility.
This locating module 30 is satellite-positioning receiver, be connected by UART bus with between microcontroller 20, the geographical location information of the equipment received is exported to microcontroller 20 by locating module 30, by microcontroller 20 by after position information process, then be wirelessly transmitted in server by wireless network communication module.Be connected by UART bus between this wireless network communication module with microcontroller 20, wireless network communication module comprises gsm module 40 and the SIM card slot 41 that is connected with gsm module 40 and SMA antenna socket 42, and facility information and locating information are sent to server by note or GPRS by wireless network communication module.This gsm module 40 is SIM800L module.
Power module comprises power interface 51, for the GSM power module 52 of powering for gsm module 40 and the system power supply module 53 for powering for microcontroller 20,485 communication dedicated chip 60 and locating module 30, power interface 51 is connected with GSM power module 52, system power supply module 53 respectively.GSM power module 52 and system power supply module 53 are DC-DC power source chip.Wherein, GSM power module 52 is LM2576 chip, provides the power supply of+4V/2A for giving separately SIM800L module.This system power supply module 53 is MC34063 chip, for providing (comprising microcontroller 20,485 communication dedicated chip 60 and external locating module 30) power supply of 3.3V/1A to system.
Native system operationally, detected in real time by the situation of each working position on multiple working position sensor 10 pairs of engineering mechanical devices, the information data of each working position on the engineering mechanical device detected transfers in microcontroller 20 by 485 communication dedicated chip 60, then by the information of microcontroller 20 to each working position detected, i.e. facility information, after being numbered, arranging, verifying, then send to server by wireless network communication module by note or GPRS; Determined the geographical location information of engineering mechanical device by locating module 30, and send to server by wireless network communication module after being processed by the geographical location information of acquisition by microcontroller 20.
Server receives facility information and the locating information of the transmission of this wireless network communication module, and the facility information received and locating information are saved in database by the sequencing of time of reception, then taxonomic revision is carried out according to the device code in the facility information data passed back, manufacturing enterprise and the unit type of this equipment is identified by device code, and in the upper display of terminal software (as browser or APP client); According to the locating information data passed back, parse the geographic position of this equipment, and in the upper display of terminal software (as browser or APP client); According to working position sensor 10 parameter in the facility information data passed back, analyze the stream time of this equipment, working order, maintenance situation and job failure, and propose corresponding maintenance program according to fault, and in the upper display of terminal software (as browser or APP client).
User logins server by computer browser or mobile phone terminal APP and checks that the correlation parameter of this equipment grasps the information of equipment timely, thus can carry out maintenance process in time to improper operation.
This engineering machinery remote monitering system can be monitored the stream time of every platform engineering mechanical device, working order, maintenance situation in long-range realization, user so just can be reminded in time when to need to be maintained, safeguard, thus the serviceable life of equipment can be improved.In addition, can immediate analysis equipment institute produced problem fault also get rid of in time, affect construction speed, work efficiency etc. when avoiding because of emergent fault and cannot find the very first time and change accessory, thus guarantee that engineering completes on time, avoid because of cannot schedule and being liable for breach of contract.This engineering machinery remote monitering system is by the analysis to the facility information data passed back, can the trouble spot of judgment device exactly, and find out impaired parts, can make to go to the personnel of maintenance ready, maintenance and repair parts needed for band foot, save time and the cost of maintenance, increase work efficiency.This engineering machinery remote monitering system can also the position of the every platform engineering mechanical device of real time inspection, can prevent some people from being moved by the equipment of company and make private, thus stops the behavior of promoting one's private interests under the guise of serving the public.
The circuit configurations of this engineering machinery remote monitering system is simple, easy to connect, and the chip functions used is stablized, and easily buys, is beneficial to the production of this product.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure transformation utilizing instructions of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (5)
1. an engineering machinery remote monitering system, it is characterized in that, comprise the server of position monitor terminal and internal database, described position monitor terminal is connected by wireless network with between described server, described position monitor terminal is arranged on monitored engineering mechanical device, for the locating information of the facility information and position that gather this project plant equipment, and exported the described facility information and locating information that collect to described server by wireless network;
Described position monitor terminal comprises several for detecting the working position sensor of the working condition of each working position of monitored engineering mechanical device, for receiving the locating module of locating information, facility information for being detected by described working position sensor is numbered, arrange, the microcontroller of verification, for described facility information being sent to the wireless network communication module of described server, Detection Information for being exported by described working position sensor is transferred to 485 communication dedicated chip and the power module of described microcontroller, described power module and described microcontroller, described wireless network communication module, described 485 communication dedicated chip connect, described working position sensor is connected with described 485 communication dedicated chip is communicated by RS485 interface, described 485 communication dedicated chip are connected by UART bus with between described microcontroller, by described 485 communication dedicated chip signal transmissions between described working position sensor and described microcontroller, described locating module is satellite-positioning receiver, is connected by UART bus with between described microcontroller, described wireless network communication module is connected by UART bus with between described microcontroller, described wireless network communication module comprises gsm module and the SIM card slot that is connected with described gsm module and SMA antenna socket, and described facility information and locating information are sent to described server by note or GPRS by described wireless network communication module,
Described server, for receiving the described facility information of described monitoring terminal transmission and described locating information, and the described facility information received and described locating information are saved in database by the sequencing of time of reception, then taxonomic revision is carried out according to the device code in the described facility information data received, identified manufacturing enterprise and the unit type of this project plant equipment by device code, and show on terminal software; According to the described locating information data received, parse the geographic position of this project plant equipment, and show on terminal software; According to the working position sensor parameters in the described facility information data received, analyze the stream time of this project plant equipment, working order, maintenance situation and job failure, and propose corresponding maintenance program according to fault, and show on terminal software.
2. engineering machinery remote monitering system according to claim 1, is characterized in that, described 485 communication dedicated chip are ST3485.
3. engineering machinery remote monitering system according to claim 1, is characterized in that, described microcontroller is single-chip microcomputer STM32F072C8T6.
4. engineering machinery remote monitering system according to claim 1, is characterized in that, described gsm module is SIM800L.
5. engineering machinery remote monitering system according to claim 1, it is characterized in that, described power module comprises power interface, for the GSM power module of powering for described gsm module and the system power supply module for powering for described microcontroller and described 485 communication dedicated chip, described GSM power module and described system power supply module are DC-DC power source chip, described power interface respectively with described GSM power module, described system power supply model calling, described GSM power module is LM2576 chip, and described system power supply module is MC34063 chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410750118.6A CN104698918A (en) | 2014-12-10 | 2014-12-10 | Engineering machinery remote monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410750118.6A CN104698918A (en) | 2014-12-10 | 2014-12-10 | Engineering machinery remote monitoring system |
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| CN104698918A true CN104698918A (en) | 2015-06-10 |
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| CN201410750118.6A Pending CN104698918A (en) | 2014-12-10 | 2014-12-10 | Engineering machinery remote monitoring system |
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Cited By (7)
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| CN106094772A (en) * | 2016-08-17 | 2016-11-09 | 蓬溪县哈贝智能科技有限公司 | A kind of edible fungus production equipment fault detection system |
| CN107656458A (en) * | 2017-11-13 | 2018-02-02 | 湖州交科规划设计有限公司 | Engineering equipment monitoring device |
| CN109470302A (en) * | 2018-10-28 | 2019-03-15 | 北京工业大学 | A kind of dynamoelectric equipment operating status remote monitoring system based on wireless communication |
| CN110221563A (en) * | 2018-11-25 | 2019-09-10 | 董志强 | Engineering machinery current working status remotely judges and telework time set |
| CN113034877A (en) * | 2021-02-25 | 2021-06-25 | 新乡职业技术学院 | Intelligent direct current motor controller |
| CN113965882A (en) * | 2021-10-09 | 2022-01-21 | 国网江苏省电力有限公司建设分公司 | River iron tower engineering construction project mechanical equipment positioner is striden to electric power superelevation |
| CN114025353A (en) * | 2021-11-04 | 2022-02-08 | 湖南三一华源机械有限公司 | Data processing method and device for mobile equipment, storage medium and mobile equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106094772A (en) * | 2016-08-17 | 2016-11-09 | 蓬溪县哈贝智能科技有限公司 | A kind of edible fungus production equipment fault detection system |
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| CN114025353A (en) * | 2021-11-04 | 2022-02-08 | 湖南三一华源机械有限公司 | Data processing method and device for mobile equipment, storage medium and mobile equipment |
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Application publication date: 20150610 |