The content of the invention
The present invention is made to solve above-mentioned technical problem present in prior art, its object is to provide one kind
Save drying of wood time and safe and reliable high-frequency vacuum Wood drying apparatus and method.
According to an aspect of the present invention, there is provided a kind of high-frequency vacuum Wood drying apparatus, including:High frequency is controlled
Case, is provided with the radio tube for producing high frequency electric in it;Material containing car, for placing negative plate, positive plate and being clipped in negative pole
Timber between plate and positive plate;Vacuum tank, is provided with the copper strips and use electrically connected with the radio tube on its madial wall
In the track that material containing car is slided in vacuum is filled;Cooling device, is provided with vavuum pump and the air duct connected with vacuum tank, uses
Vacuumized in vacuum tank, and the vapor that cooling vacuum tank is discharged, wherein, the high-frequency vacuum Wood drying apparatus also include
Pallet and the vacuum valve on the air duct of the vacuum tank and cooling device for carrying timber, on the pallet
Two through holes are provided with, when the vacuum valve is opened, to being filled with air in vacuum tank.
According to another aspect of the present invention, there is provided a kind of high-frequency vacuum method for drying wood, including:Timber layering is put
Put between the negative plate on pallet and positive plate, using fork truck by pallet fork to material containing car, transport in vacuum tank;Will be true
The copper strips of empty pot sidewall is connected respectively to positive plate and negative plate, closes vacuum tank, starts radio tube, in positive plate and negative
Electromagnetic field of high frequency is produced between pole plate, timber is heated;Judge the pressure in vacuum tank whether in prescribed limit:If pressure
It is strong in prescribed limit, return above-mentioned the step of heated to timber;If pressure is not in prescribed limit, start vavuum pump pair
Vacuum tank is vacuumized;Judge whether pressure reaches the lower limit of prescribed limit;If pressure does not reach the lower limit of prescribed limit, then very
Empty pump continues to vacuumize to vacuum tank;If pressure reaches the lower limit of prescribed limit, stop vavuum pump, maintain the first pre- timing
Between, vacuum valve is then opened, to being filled with air in vacuum tank, wherein, first scheduled time was a setting value, existing according to technique
Field determines;Judge that pressure reaches the upper limit of prescribed limit;If pressure is not up to the upper limit of prescribed limit, then at vacuum valve continuation
Air is sucked in open mode;If pressure reaches the upper limit of prescribed limit, vacuum valve is closed, maintained for second scheduled time, so
Restarting vavuum pump is vacuumized afterwards, wherein, second scheduled time was a setting value, according to the species and vacuum of desiccated wood
The cubic number of tank is set;Repeat the above steps, until the moisture content of timber reaches requirement, terminate drying process, open true
, be placed into outside material containing car for pallet and dried timber with fork truck by slack tank, and directly fork is arrived the timber that another batch is piled up
It is dried on material containing car.
High-frequency vacuum Wood drying apparatus of the present invention and method, by the air duct in cooling device and vacuum tank
Upper setting vacuum valve, to air is filled with vacuum filling in timber drying, raises the pressure in vacuum tank, promotes vacuum
Pump is vacuumized to vacuum tank, extracts the vapor in vacuum tank out, prevents the hydrone concentration in vacuum tank from reaching saturation, is prevented
The possibility that moisture in timber can not be discharged, accelerates the time of the drying of wood.In addition, device and method of the present invention is logical
Tray stacking timber is crossed, using fork truck loading or unloading pallet, the lay day of timber is reduced, high frequency vacuum drying device is improve
Utilization rate, is conducive to the mass of the drying of wood, reduces cost and reduces the artificial danger for piling up timber.
Specific embodiment
In the following description, for purposes of illustration, in order to provide the comprehensive understanding to one or more embodiments, explain
Many details are stated.It may be evident, however, that these embodiments can also be realized in the case of without these details.
In other examples, for the ease of describing one or more embodiments, known structure and equipment show in block form an.
Come to be described in detail each embodiment of the invention below with reference to accompanying drawings.
Fig. 2 is the schematic diagram of high-frequency vacuum Wood drying apparatus of the present invention, as illustrated, drying device of the present invention
Also include in addition to 200 part in including prior art drying device 100:
Vacuum valve 210, is placed on the air duct 251 that vacuum tank is connected with cooling device, is inhaled when vacuum valve 210 is opened
Enter the air in the external world, vacuum tank is entered by air duct 251, reduce the vacuum in vacuum tank, make timber drying
A large amount of vapor of middle generation are discharged in time, prevent the moisture discharge that hydrone concentration saturation suppresses in timber, and extension is dry
The phenomenon of dry time;
Pallet 220, for carrying timber, its concrete structure as shown in Figure 3 a and Figure 3 b shows, two is provided with the pallet 220
Individual through hole 221, the length L of pallet 220 is not more than 2 meters, because the length for generally requiring desiccated wood is not more than 2 meters, pallet
Highly (height of through hole) is not less than the thickness of fork truck arm 300, and the width of through hole is not less than the width of fork truck arm 300, and two lead to
Centre-to-centre spacing between hole is less than two maximums distance between centers of fork truck arm, for example with 3 tons of fork trucks of model of board with joint efforts, fork truck arm
Width is 120mm, and thickness is 45mm, and two maximums distance between centers of fork truck arm are 980mm, and the height of pallet and through hole is in 80mm models
In enclosing, the width of through hole is 140mm, and two centre-to-centre spacing of through hole are in 900mm.
Preferably, prevent pallet from corroding and increasing the bearing capacity of pallet under hygrothermal environment, the pallet uses stainless steel
Material.
Furthermore it is preferred that the stainless steel material thickness is in 2-3mm.
Furthermore it is preferred that the moisture for facilitating timber to give out spills, the pallet be welded using stainless steel tube and
The one side for placing timber is welded into palisading type.
Clamp 230, one end is fixedly connected on copper strips, and the other end clamps positive plate or negative plate, realizes vacuum electronic
The electrical connection of pipe and positive plate or negative plate, as shown in Fig. 4 a, 4b and 4c, clamp 230 includes train wheel bridge 231 to its concrete structure
With lower plate 232, one end of train wheel bridge 231 and lower plate 232 is fastened by screw-nut, and along the screw vertical direction mirror
Face is symmetrical, and train wheel bridge 231 and lower plate 232 are comprising integrally formed Part I a and Part II b, the one of Part I a
End is provided through the through hole of screw, and in obtuse angle, the other end of Part II b is in turning up for one end of the other end and Part II b
The turn up angle of arc tips of the Part II of arc, train wheel bridge and lower plate is acute angle, it is preferable that the obtuse angle 150 °-
In the range of 170 °, the acute angle is in the range of 30 ° -50 °.
Copper strips is connected to when on positive plate 121 or negative plate 122, only need to hold clamp 230 to positive plate 121 (or
Negative plate 122) side push-in, pole plate is clipped between train wheel bridge 231 and lower plate 232, as illustrated in fig. 4 c.Preferably, card is prevented
Son 230 corrodes under hygrothermal environment, and the clamp uses stainless steel material, and material thickness is in 0.5-1mm.
Furthermore it is preferred that preventing vacuum top tank structure from corroding under hygrothermal environment, have stainless in the inwall rolling of vacuum tank
Steel, the thickness for rolling stainless steel is 1-2mm.
According to another embodiment of the present invention, in order to accelerate the drying process of timber, high frequency electric is increased, that is, improves vacuum
The power of electron tube, when using the radio tube for being more than 50KW, is cooled down using conventional air cooling way to electron tube,
Cooling effectiveness is low, does not reach cooling effect, reduces the life-span of radio tube, so to high-frequency vacuum electron tube using water-cooled
Mode, as shown in figure 5, high-frequency vacuum Wood drying apparatus 200 of the present invention include that electron tube water-cooling apparatus 240, vacuum tank is cold
But device, cooling tower 260.
Electron tube water-cooling apparatus 240 includes water jacket 241 and water jacket the water inlet connection on radio tube
The softened water pump 244 and soft water of the radiator coil tube 245 and the connection of radiator coil tube 245 of import water pipe 246 and the connection of import water pipe 246
The outlet water pipe 242 of the delivery port connection of case 243 and softened water tank 243 and water jacket 241, specifically, radio tube produces a large amount of
Heat water heating in water jacket 241 is entered softened water tank 243 by outlet water pipe 242 by its delivery port, then by soft water
Pump 244 enters radiator coil tube 245, and water is entered by import water pipe 246 by the outlet of radiator coil tube 245 after being circulated cooling
The water inlet of set is cooled down to radio tube.
Preferably, import water pipe 246 and outlet water pipe 242 have certain length, play a part of step-down, it is preferable that
Above-mentioned length is in the range of 7-8m.
Vacuum tank cooling device includes and the tank connected air duct 251 of vacuum, radiator coil tube 252, gas-liquid separator 253
With vavuum pump 254, the vapours in vacuum tank enters radiator coil tube 252 by air duct 251, cold by radiator coil tube 252
But gas-liquid separator 253 is entered afterwards, the gas after gas-liquid separation drains into air by vavuum pump 254, and the liquid after separation is drained into
The water collect tank (not shown) of cooling tower 260, while the cooling water in vacuum tank also flows into water collect tank, the water in water collect tank completely after from
Dynamic discharge.
Preferably, it is vacuum in water collect tank, is conducive to water inlet and outlet.
Cooling tower 260 includes exhaust blower 261, water fender 262, shower 263, storage tank 264 successively from the top to the bottom
With water collect tank (not shown), spray pump 265 is additionally included, can be arranged in cooling tower to be arranged on outside cooling tower
Side, cooling tower 260 is for the radiator coil tube 245 in the electron tube water-cooling apparatus 240 of the lower section of shower 263 and very
The radiator coil tube 252 of slack tank cooling device carries out spray water cooling and air-cooled, and specifically, liquid and vacuum after gas-liquid separation are filled
Interior cooling water enters water collect tank, and spray pump 265 extracts the cold water of storage tank 264 out, all the way supply vacuum pump 254, Ling Yilu
Supply shower 263, shower 263 sprays cold water to radiator coil tube 245 and 252, and exhaust blower 261 is by cooling tower 260
Air inlet (not shown) introduces air and the water by the heating of radiator coil tube 245 and 252 is cooled down, and water fender 262 prevents cold
But the shower water of radiator coil tube flies out upwards.
Fig. 6 is the flow chart of high-frequency vacuum method for drying wood of the present invention, as illustrated, the drying means, including:
First, in step S600, by timber layering be placed on negative plate 122 and positive plate 121 on pallet 220 it
Between, using fork truck by pallet fork to material containing car, transport in vacuum tank, wherein, it is described that timber layering is placed on pallet
Positive plate and negative plate between method include:Pallet is placed on ground, negative plate is placed on pallet, in negative plate
On stack timber, place positive plate above timber, repeat said process until all timber overlay positive plate and negative pole
Between plate;Two fork truck bars of fork truck are inserted into two through holes of above-mentioned pallet, the support of timber will be stacked using fork truck
Disk is placed on the transport support, and that has saved timber piles up the time, for example, in the prior art in 10 cubic metres of vacuum tank
In to pile up sheet material be typically first by 50mm*200mm sheet materials with being sawed into 4-5mm*200mm thickness sheet materials;The material very important person for cutting
Work slices superimposed code is good, will be about yard 1300mm left and right high, and want the pile of code 4;Timber is transported to vacuum tank scene;By artificial
By timber slices stacking on material containing car, as requested, every yard to 300mm to spread a 6000mm*1300mm aluminium sheet as
Battery lead plate, totally 4 layers of timber.Finally enter tank to be dried, it is necessary to pile up the time of sheet material more than 7 hours, and the present invention is first
By 50mm*200mm plates village with being sawed into 4-5mm*200mm thickness sheet materials;The material direct code for cutting is put on pallet per 300mm
One block of 1300mm*2000mm aluminium sheet, it is same to want code 1300mm left and right high, and want the pile of code 4;Pallet is forked with fork truck directly to transport
Onto this equipment stack pallet;Treat that material is put together, be attached all aluminium sheets with above-mentioned clamp, finally enter tank drying.By
Blank-code material-haul-code material is reduced to blank-code fortune-charging, such code material, it is necessary to the time for piling up timber is less than 2 hours.
Need dry timber to be placed into after positive slack tank, in step S610, the copper strips of vacuum pot sidewall is connected respectively
Positive plate and negative plate are connected to, vacuum tank is closed, start radio tube, timber is heated, wherein, it is described by vacuum tank
The copper strips of side wall is connected respectively to positive plate and the method for negative plate to be included, one end 230A of train wheel bridge 231 and lower plate 232 is inserted
Enter copper strips, and fastened upper lower plate with screw-nut, other end 230B is then pushed into negative plate and positive plate.
Then, in step S620, judge the pressure in vacuum tank whether in prescribed limit, above-mentioned prescribed limit according to
The type and quantity of dry timber are needed to determine, with absolute zero-pressure as starting point, typically in the range of 0.02-0.04Mpa.
If pressure is in above-mentioned prescribed limit, return to step S610.
If pressure is not in above-mentioned prescribed limit, in step S630, starts vavuum pump and vacuum tank is vacuumized.
Then, in step S640, judge whether pressure reaches the lower limit of above-mentioned prescribed limit.
If pressure does not reach the lower limit of above-mentioned prescribed limit, then return to step S630.
If pressure reaches the lower limit of above range, in step S650, stop vavuum pump, maintained for first scheduled time,
Then vacuum valve is opened, to being filled with air in vacuum tank, wherein, first scheduled time was a setting value, according to technique scene
It is determined that, it is preferable that first scheduled time is in the range of 1-30 minutes.
Then, in step S660, judge that pressure reaches the upper limit of above range.
If pressure is not up to the upper limit of prescribed limit, then return to step S650.
If pressure reaches the upper limit of prescribed limit, in step S670, vacuum valve is closed, maintained for second scheduled time,
Then restarting vavuum pump is vacuumized, wherein, second scheduled time was a setting value, the species according to desiccated wood and true
The cubic number of slack tank is set, it is preferable that second scheduled time is in the range of 10-30 minutes.
Finally, in step S680, repeat the above steps, until the moisture content of timber reaches requirement, terminate drying process,
Vacuum tank is opened, pallet and dried timber are placed into outside material containing car with fork truck, the timber that another batch is piled up is straight
Fork is connect to being dried on material containing car, wherein, the water content requirement of the drying of wood is according to the species of timber, purposes and scene
Temperature determination, general 10% or so.The above method of the present invention is withouted waiting for dry timber after dry timber is cooled down
Unload carries out piling up and drying for next group timber again, timber is piled up respectively on two sets of pallets, real-time dry a set of, tank
Get the raw materials ready outward a set of, when the drying of wood of a set of pallet is good, pallet is directly pitched out with fork truck, put another pallet timber, compared with
The time of past loading and unloading can at least reduce one day, greatly save the drying of wood time, improve drying efficiency, be conducive to wood
The dry mass of material.
Preferably, also include in step S610:Vacuum tank is closed, electron tube soft water is started while starting radio tube
The soft water that pumping takes softened water tank carries out water cooling to the radio tube.
The above-mentioned method for drying wood of the present invention compared with the drying means of prior art, using vacuum valve and vavuum pump pulsewidth
Pressure in modulation vacuum tank, had both caused that the boiling point of water was not higher than drying of wood temperature, again so that what is produced in drying process is big
Amount vapor discharges vacuum tank in time, the phenomenon of hydrone concentration saturation in vacuum tank is prevented, so that the drying of wood is fast
Degree at least improves 10-15% and is not in the insufficient defect of the drying of wood.
Although content disclosed above shows exemplary embodiment of the invention, it should be noted that without departing substantially from power
On the premise of profit requires the scope of the present invention for limiting, may be many modifications and change.It is real according to invention described herein
Function, step and/or the action for applying the claim to a method of example are not required to be performed with any particular order.Although additionally, the present invention
Element can describe or require in individual form, be unless explicitly limited odd number it is also contemplated that multiple.