Summary of the invention
The present invention is to solve the above-mentioned technical problem that exists in prior art and make, its object is to provide a kind of and save the drying of wood time and safe and reliable high-frequency vacuum Wood drying apparatus and method.
According to an aspect of the present invention, a kind of high-frequency vacuum Wood drying apparatus is provided, comprises: high frequency generation control cabinet, in it, be provided with the radio tube producing high frequency electric; Material containing car, for the timber placing negative plate, positive plate and be clipped between negative plate and positive plate; Vacuum tank, its madial wall is provided with the copper strips be electrically connected with described radio tube and the track slided in vacuum is filled with for material containing car; Cooling device, the air duct being provided with vavuum pump and being communicated with vacuum tank, for vacuumizing vacuum tank, and the steam that cooling vacuum tank is discharged, wherein, the vacuum valve that described high-frequency vacuum Wood drying apparatus also comprises the pallet for carrying timber and is arranged on the air duct of described vacuum tank and cooling device, described pallet is provided with two through holes, when described vacuum valve is opened, in vacuum tank, be filled with air.
According to another aspect of the present invention, a kind of high-frequency vacuum method for drying wood is provided, comprises: timber layering is placed between negative plate on pallet and positive plate, utilize fork truck by pallet fork on material containing car, be transported in vacuum tank; The copper strips of vacuum tank sidewall is connected respectively to positive plate and negative plate, closes vacuum tank, start radio tube, between positive plate and negative plate, produce electromagnetic field of high frequency, timber is heated; Judge pressure in vacuum tank whether in prescribed limit: if pressure is in prescribed limit, return the above-mentioned step that timber is heated; If pressure is not in prescribed limit, starts vavuum pump and vacuum tank is vacuumized; Judge whether pressure arrives the lower limit of prescribed limit; If pressure does not arrive the lower limit of prescribed limit, then vavuum pump continues to vacuumize to vacuum tank; If pressure arrives the lower limit of prescribed limit, stop vavuum pump, maintained for first scheduled time, then open vacuum valve, in vacuum tank, be filled with air, wherein, first scheduled time was a setting value, determined according to technique scene; Judge that pressure arrives the upper limit of prescribed limit; If pressure does not reach the upper limit of prescribed limit, then vacuum pneumatic valve keeps open mode and sucks air; If pressure arrives the upper limit of prescribed limit, close vacuum pneumatic valve, maintained for second scheduled time, then restart vacuum pump evacuation, wherein, second scheduled time was a setting value, set according to the kind of desiccated wood and the cubic number of vacuum tank; Repeat above-mentioned steps, until the moisture content of timber reaches requirement, terminate dry run, open vacuum tank, be placed into outside material containing car with fork truck by pallet and dried timber, the timber piled up by another batch is directly pitched on material containing car and is carried out drying.
High-frequency vacuum Wood drying apparatus of the present invention and method, by arranging vacuum valve on the air duct of cooling device and vacuum tank, in vacuum is filled with, air is filled with in timber drying, pressure in vacuum tank is raised, promote that vavuum pump vacuumizes vacuum tank, extract the steam in vacuum tank out, prevent the hydrone concentration in vacuum tank from reaching capacity, stop the possibility that the moisture in timber can not be discharged, accelerate the time of the drying of wood.In addition, device and method of the present invention, by tray stacking timber, adopts fork truck loading or unloading pallet, decrease the lay day of timber, improve the utilization rate of high frequency vacuum drying device, be conducive to the mass of the drying of wood, reduce cost and reduce the danger of manually piling up timber.
Detailed description of the invention
In the following description, for purposes of illustration, in order to provide the complete understanding to one or more embodiment, many details have been set forth.But, clearly, also these embodiments can be realized when there is no these details.In other example, one or more embodiment for convenience of description, known structure and equipment illustrate in block form an.
Come below with reference to accompanying drawings to be described in detail each embodiment according to the present invention.
Fig. 2 is the schematic diagram of high-frequency vacuum Wood drying apparatus of the present invention, and as shown in the figure, drying device 200 of the present invention also comprises except comprising the parts in prior art drying device 100:
Vacuum valve 210, be placed on air duct 251 that vacuum tank is communicated with cooling device, extraneous air is sucked when vacuum valve 210 is opened, vacuum tank is entered by air duct 251, reduce the vacuum in vacuum tank, the a large amount of steam produced in timber drying are discharged in time, and the moisture prevented in the saturated suppression timber of hydrone concentration is discharged, and extends the phenomenon of drying time;
Pallet 220, for carrying timber, its concrete structure as shown in Figure 3 a and Figure 3 b shows, described pallet 220 is provided with two through holes 221, the length L of pallet 220 is not more than 2 meters, because generally need the length of desiccated wood to be not more than 2 meters, the height (height of through hole) of pallet is not less than the thickness of fork truck arm 300, the width of through hole is not less than the width of fork truck arm 300, centre-to-centre spacing between two through holes is less than the maximum distance between centers of two fork truck arm, such as adopt the fork truck of board 3 tons of models of making a concerted effort, the width of fork truck arm is 120mm, thickness is 45mm, the maximum distance between centers of two fork truck arm is 980mm, the height of pallet and through hole is within the scope of 80mm, the width of through hole is 140mm, the centre-to-centre spacing of two through holes is at 900mm.
Preferably, prevent pallet from corroding under hygrothermal environment and increase the bearing capacity of pallet, described pallet adopts stainless steel material.
In addition, preferably, described stainless steel material thickness is at 2-3mm.
In addition, preferably, the moisture facilitating timber to give out spills, and described pallet adopts stainless steel tube to be welded and is welded into palisading type in the one side of placing timber.
Clamp 230, one end is fixedly connected on copper strips, other end clamping positive plate or negative plate, realize the electrical connection of radio tube and positive plate or negative plate, its concrete structure is as Fig. 4 a, shown in 4b and 4c, clamp 230 comprises train wheel bridge 231 and lower plate 232, one end of train wheel bridge 231 and lower plate 232 is tightened up by screw-nut, and along described screw vertical direction Mirror Symmetry, train wheel bridge 231 and lower plate 232 all comprise the Part I a and Part II b that are integrally formed, one end of Part I a is provided through the through hole of screw, one end of the other end and Part II b in obtuse angle, the other end of Part II b is in the arc that turns up, the turn up angle of arc tips of the Part II of train wheel bridge and lower plate is acute angle, preferably, described obtuse angle is within the scope of 150 °-170 °, described acute angle is within the scope of 30 °-50 °.
When copper ribbon continuous being received on positive plate 121 or negative plate 122, only need hold clamp 230 and enter to positive plate 121 (or negative plate 122) thruster, pole plate is clipped between train wheel bridge 231 and lower plate 232, as illustrated in fig. 4 c.Preferably, prevent clamp 230 from corroding under hygrothermal environment, described clamp adopts stainless steel material, and material thickness is at 0.5-1mm.
In addition, preferably, prevent vacuum tank inwall from corroding under hygrothermal environment, have stainless steel in the inwall rolling of vacuum tank, the stainless thickness of rolling is 1-2mm.
According to another embodiment of the present invention, in order to accelerate the dry run of timber, strengthen high frequency electric, namely the power of radio tube is improved, when employing is greater than the radio tube of 50KW, conventional air cooling way is utilized to cool electron tube, cooling effectiveness is low, do not reach cooling effect, reduce the life-span of radio tube, so adopt the mode of water-cooled to high-frequency vacuum electron tube, as shown in Figure 5, high-frequency vacuum Wood drying apparatus 200 of the present invention comprises electron tube water-cooling apparatus 240, vacuum tank cooling device 250, cooling tower 260.
Electron tube water-cooling apparatus 240 comprises the water jacket 241 be arranged on radio tube, the import water pipe 246 be connected with water jacket water inlet 241b, the radiator coil tube 245 be connected with import water pipe 246, the softened water pump 244 be connected with radiator coil tube 245 and softened water tank 243, the outlet water pipe 242 be connected with the delivery port 241a of softened water tank 243 and water jacket 241, particularly, radio tube produces a large amount of heat makes the water heating in water jacket 241 enter softened water tank 243 by its delivery port 241a through outlet water pipe 242, then radiator coil tube 245 is entered by softened water pump 244, the water inlet 241b entering water jacket by the outlet of radiator coil tube 245 through import water pipe 246 after carrying out circulating cooling cools radio tube.
Preferably, import water pipe 246 and outlet water pipe 242 have certain length, and play the effect of step-down, preferably, above-mentioned length is within the scope of 7-8m.
Vacuum tank cooling device 250 comprises the tank connected air duct 251 with vacuum, radiator coil tube 252, gas-liquid separator 253 and vavuum pump 254, vapours in vacuum tank enters radiator coil tube 252 through air duct 251, entered after radiator coil tube 252 cools and entered gas-liquid separator 253, gas after gas-liquid separation drains into air through vavuum pump 254, liquid after separation drains into the water collect tank (not shown) of cooling tower 260, cooling water simultaneously in vacuum tank also flows into water collect tank 266, and the water in water collect tank is completely rear discharges automatically.
Preferably, be vacuum in water collect tank, be conducive to water inlet and outlet.
Cooling tower 260 comprises exhaust blower 261 from the top to the bottom successively, water fender 262, shower 263, storage tank 264 and water collect tank (not shown), also comprise spray pump 265 in addition, can be arranged in cooling tower and also can be arranged on outside cooling tower, cooling tower 260 for the radiator coil tube 252 of the radiator coil tube 245 in the electron tube water-cooling apparatus 240 be arranged on below shower 263 and vacuum tank cooling device is carried out shower water cooling and air-cooled, particularly, liquid after gas-liquid separation and vacuum fill with in cooling water enter water collect tank, the cold water of storage tank 264 is extracted out by spray pump 265, one tunnel supply vavuum pump 254, another road supply shower 263, shower 263 pairs of radiator coil tubes 245 and 252 spray cold water, exhaust blower 261 is introduced air by the air inlet (not shown) on cooling tower 260 and is cooled the water through radiator coil tube 245 and 252 heating, water fender 262 prevents the shower water of cooling heat dissipation coil pipe from upwards flying out.
Fig. 6 is the flow chart of high-frequency vacuum method for drying wood of the present invention, and as shown in the figure, described drying means, comprising:
First, in step S600, timber layering is placed between negative plate 122 on pallet 220 and positive plate 121, utilize fork truck by pallet fork on material containing car, be transported in vacuum tank, wherein, described method timber layering be placed between positive plate on pallet and negative plate comprises: be placed into by pallet on ground, negative plate placed by pallet, negative plate stacks timber, on timber, place positive plate, repeat said process until all timber overlays between positive plate and negative plate; Two of fork truck fork truck bars are inserted in two through holes of above-mentioned pallet, fork truck is utilized to be placed on described transport support by the pallet stacking timber, that has saved timber piles up the time, such as, in the vacuum tank of 10 cubic metres, pile up sheet material in prior art is normally first the sawing of 50mm*200mm sheet material is become 4-5mm*200mm thickness sheet material; The material cut wants artificial blocks of superimposed code good, about approximately wanting code 1300mm height, and wants code 4 to pile up neatly; Timber is transported to vacuum tank scene; By manually by blocks of for timber piling on material containing car, as requested, every yard will spread a 6000mm*1300mm aluminium sheet as battery lead plate to 300mm, totally 4 layers of timber.Finally enter tank and carry out drying, need the time of piling up sheet material more than 7 hours, and the village's sawing of 50mm*200mm plate is first become 4-5mm*200mm thickness sheet material by the present invention; The material direct code cut is on pallet, and every 300mm puts one block of 1300mm*2000mm aluminium sheet, about wanting code 1300mm height equally, and wants code 4 to pile up neatly; Forking pallet with fork truck is directly transported on this equipment stack pallet; Treat that material is put together, with above-mentioned clamp, all aluminium sheets are connected, finally enter tank drying.Be reduced to blank-code by blank-code material-haul-code material and transport-charging, such code material, needs the time of piling up timber to be less than 2 hours.
After needing dry timber to be placed into positive slack tank, in step S610, the copper strips of vacuum tank sidewall is connected respectively to positive plate and negative plate, closes vacuum tank, start radio tube, timber is heated, wherein, the method that the described copper strips by vacuum tank sidewall is connected respectively to positive plate and negative plate comprises, and one end 230A of train wheel bridge 231 and lower plate 232 inserts copper strips, and with screw-nut, upper lower plate is tightened up, then other end 230B is pushed negative plate and positive plate.
Then, in step S620, judge pressure in vacuum tank whether in prescribed limit, the kind of the timber that afore mentioned rules scope is dry as required and quantity are determined, with absolute zero-pressure for starting point, generally within the scope of 0.02-0.04Mpa.
If pressure is within the scope of afore mentioned rules, return step S610.
If pressure is not within the scope of afore mentioned rules, in step S630, start vavuum pump and vacuum tank is taken out very
Empty.
Then, in step S640, judge whether pressure arrives the lower limit of afore mentioned rules scope.
If pressure does not arrive the lower limit of afore mentioned rules scope, then return step S630.
If pressure arrives the lower limit of above-mentioned scope, in step S650, stop vavuum pump, maintained for first scheduled time, then open vacuum pneumatic valve, air is filled with in vacuum tank, wherein, first scheduled time was a setting value, determined according to technique scene, preferably, first scheduled time is within the scope of 1-30 minute.
Then, in step S660, judge that pressure arrives the upper limit of above-mentioned scope.
If pressure does not reach the upper limit of prescribed limit, then return step S650.
If pressure arrives the upper limit of prescribed limit, in step S670, close vacuum pneumatic valve, maintained for second scheduled time, then restart vacuum pump evacuation, wherein, second scheduled time was a setting value, set according to the kind of desiccated wood and the cubic number of vacuum tank, preferably, second scheduled time is within the scope of 10-30 minute.
Finally, in step S680, repeat above-mentioned steps, until the moisture content of timber reaches requirement, terminate dry run, open vacuum tank, be placed into outside material containing car with fork truck by pallet and dried timber, the timber piled up by another batch is directly pitched on material containing car and is carried out drying, wherein, the water content requirement of the described drying of wood is determined according to the kind of timber, purposes and scene temperature, general about 10%.After said method of the present invention such as not to need at the timber cooling to be dried, dry timber is unloaded carry out again next group timber pile up and dry, timber is piled up respectively on two cover pallets, real-time drying a set of, get the raw materials ready outside tank a set of, when the drying of wood of a set of pallet is good, directly pallet is pitched out with fork truck, put another pallet timber, the time of comparatively passing by load and unload material at least can reduce one day, greatly save the drying of wood time, improve drying efficiency, be conducive to the mass of the drying of wood.
Preferably, also comprise in step S610: close vacuum tank, the soft water starting electron tube softened water pump absorption softened water tank while starting radio tube carries out water cooling to described radio tube.
The above-mentioned method for drying wood of the present invention is compared with the drying means of prior art, adopt the pressure in vacuum valve and vavuum pump pulsewidth modulation vacuum tank, both made the boiling point of water not higher than drying of wood temperature, the a large amount of steam produced in dry run are made again to discharge vacuum tank in time, prevent the phenomenon that in vacuum tank, hydrone concentration is saturated, thus make drying of wood speed at least improve 10-15% and the defect that there will not be the drying of wood insufficient.
Although disclosed content shows exemplary embodiment of the present invention above, it should be noted that under the prerequisite not deviating from the scope of the present invention that claim limits, can multiple change and amendment be carried out.Need not perform with any particular order according to the function of the claim to a method of inventive embodiments described herein, step and/or action.In addition, although element of the present invention can describe or requirement with individual form, also it is contemplated that multiple, is odd number unless explicitly limited.