CN104692629B - The multi-thread float glass production process of one kiln and device - Google Patents

The multi-thread float glass production process of one kiln and device Download PDF

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CN104692629B
CN104692629B CN201510149956.2A CN201510149956A CN104692629B CN 104692629 B CN104692629 B CN 104692629B CN 201510149956 A CN201510149956 A CN 201510149956A CN 104692629 B CN104692629 B CN 104692629B
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cooling end
melting furnaces
glass production
production line
glass
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CN104692629A (en
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黄利光
林岩忠
汤小慧
吴沈磊
吴加锋
马月文
黄知广
陈哲颀
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China new building materials design and Research Institute Co., Ltd
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Cnbm Design & Research Institute
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Abstract

The invention discloses a kind of multi-thread float glass production process of a kiln and device, method is that the melten glass part produced in large-tonnage melting furnaces is drained on ultra-thin glass production line by main cooling end, and remainder is drained on floatation glass production line through one or more big path by branch's cooling end;Device includes large-tonnage melting furnaces, large-tonnage melting furnaces are connected with ultra-thin glass production line through main cooling end, large-tonnage melting furnaces are also associated with one or more big path, and big path is connected with floatation glass production line through branch's cooling end, and described big path both sides are respectively equipped with temperature, pressure adjuster.The invention enables the glass that production line can produce different-thickness different size with Simultaneous Stabilization, reduce all size glass production cost, moreover it is possible to reduce the energy consumption of each production line, improve product quality.

Description

The multi-thread float glass production process of one kiln and device
Technical field
The present invention relates to a kind of float glass field, the particularly a kind of multi-thread float glass production process of a kiln and dress Put.
Background technology
The forming process of float glass is completed in the molten tin bath for be passed through protective gas, and melten glass is from melting furnaces Continuously flow into and swim on relatively denser tin liquor surface by runner, in the presence of gravity and surface tension, glass Liquid is spread out on tin liquor face, shakeout, forming the smooth glass tape of upper and lower surface, and upper transition roller table is drawn after hardening by cooling and pulls out tin Groove enters annealing kiln, and annealed, cutting obtains finished glass.Because being molded with floating method, referred to as float glass. Float glass is because its surface smoothness is good, light transmittance is high, high mechanical strength, good chemical stability, it has also become flat board glass The state-of-the-art production method of glass industry.With continuing to develop for new technology, float glass product apply from traditional architecture glass to The new fields such as various high added values, the electronics industry of new and high technology, energy-conserving and environment-protective constantly extend.
The arrangement of current floatation glass production line main line both at home and abroad is the line of a kiln one, floatation glass production line main line from A float glass smelting kiln, card neck, cooling end, molten tin bath, annealing kiln, a cold end are sequentially arranged after going to, often The quantitative floatation glass production line of bar has the card neck and cooling end of specific size.This arrangement is relatively more suitable for glass rule Lattice change is few, the production line that tonnage is larger, has the disadvantage that yield rate can be reduced by often changing plate, it is impossible to while producing different-thickness Glass, high energy consumption when particularly producing ultra-thin glass, quality is difficult to ensure card.And because the glass metal fusing amount of large-tonnage melting furnaces is big, And the amount of actual single line production ultra-thin glass is smaller, excessive, the surplus of glass metal are generated, so as to cause the consequence of high energy consumption.
The content of the invention
It is an object of the present invention to provide a kind of multi-thread float glass production process of a kiln and device.The invention enables life Producing line can produce the glass of different-thickness different size with Simultaneous Stabilization, reduce all size glass production cost, moreover it is possible to reduce The energy consumption of each production line, improves product quality.
Technical scheme:The multi-thread float glass production process of one kiln, it is characterised in that:Produced in large-tonnage melting furnaces A raw melten glass part is drained on ultra-thin glass production line by main cooling end, and remainder is big through one or more Path is drained on floatation glass production line by branch's cooling end.
In the foregoing multi-thread float glass production process of a kiln, the cross-sectional area of the card neck of the large-tonnage melting furnaces will be connected Amplification, amplification factor is 1.05-1.25.
In the foregoing multi-thread float glass production process of a kiln, the area of the main cooling end and branch's cooling end is contracted Small, it is 0.6-0.95 to reduce the factor.
In the foregoing multi-thread float glass production process of a kiln, described big path both sides are separately installed with temperature, pressure tune Save device.
The multi-thread float glass device of a kiln of the foregoing multi-thread float glass production process of a kiln is realized, its feature exists In:Including large-tonnage melting furnaces, large-tonnage melting furnaces are connected with ultra-thin glass production line through main cooling end, and large-tonnage melting furnaces are also associated with One or more big path, big path is connected with floatation glass production line, described big path both sides difference through branch's cooling end Provided with temperature, pressure adjuster.
In the multi-thread float glass device of a foregoing kiln, the melting end of the large-tonnage melting furnaces is connected with card neck, card Neck is connected with main cooling end, big path respectively;The cross-sectional area amplification of the card neck, amplification factor is 1.05-1.25;Described The area of main cooling end and branch's cooling end reduces, and it is 0.6-0.95 to reduce the factor.
In the multi-thread float glass device of a foregoing kiln, the melting end of the large-tonnage melting furnaces is connected with card neck, card Neck is connected with main cooling end respectively, and main cooling end is connected with big path.
In the multi-thread float glass device of a foregoing kiln, the melting ends of the large-tonnage melting furnaces respectively with main cooling Portion, the connection of big path.
In the multi-thread float glass device of a foregoing kiln, described large-tonnage melting furnaces are more than 500T/D melting furnaces.
Compared with prior art, the present invention by shunting by the melten glass liquid in large-tonnage melting furnaces by supplying a plurality of float glass process Glass production line is used, so that large-tonnage melting furnaces, which can be stablized, provides low energy consumption, high quality glass specific to large-tonnage melting furnaces Liquid so that production line can produce the glass of different-thickness different size with Simultaneous Stabilization, reduce all size glass production cost. Also combined, reduced because melting end fluctuation of operating conditions is to the straight of cooling end using the card neck, big path and cooling end of particular design Influence is connect, while every production line has a relatively independent cooling end, cooling end is greatly reduced and is back to melting end Glass liquid measure.Because the length of big path is longer, obtained by the Comprehensive Experiment of many factors, the cross-sectional area of card neck is amplified (the card neck cross-sectional area of more conventional same floatation glass production line), amplification factor 1.05-1.25, while reducing corresponding The area of main cooling end and branch's cooling end reduces (the cooling end area of more conventional same floatation glass production line), reduce because Sub- 0.6-0.95, it is ensured that quality of the glass metal on big path, so that the quality of product is can guarantee that, to provide the production of plurality of stable Product.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment 1;
Fig. 2 is the structural representation of embodiment 2;
Fig. 3 is the structural representation of embodiment 3.
Mark in accompanying drawing for:10- large-tonnage melting furnaces, 11- melting ends, 12- card necks, the big paths of 13-, the main cooling ends of 14-, 141- branches cooling end, 15- temperature, pressure adjusters, 20- float tin grooves, 30- float glass process annealing kilns, 40- float glass process cold ends.
Embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples, but be not intended as to the present invention limit according to According to.
Embodiment.The multi-thread float glass production process of one kiln, it is characterised in that:The melting glass produced in large-tonnage melting furnaces A glass part is drained on ultra-thin glass production line by main cooling end, and remainder is through one or more big path by dividing Branch cooling end is drained on floatation glass production line.The cross-sectional area amplification of the card neck of the large-tonnage melting furnaces will be connected, is put The big factor is 1.05-1.25.The area of the main cooling end and branch's cooling end is reduced, it is 0.6-0.95 to reduce the factor.Institute The big path both sides stated are separately installed with temperature, pressure adjuster.
According to the multi-thread float glass device of a kiln of the above-mentioned multi-thread float glass production process of a kiln, including big ton Position melting furnaces 10, large-tonnage melting furnaces 10 are connected with ultra-thin glass production line through main cooling end 14, and large-tonnage melting furnaces 10 are also associated with one Road or the big path 13 of multichannel, big path 13 are connected with floatation glass production line, 13 liang of described big path through branch's cooling end 141 Side is respectively equipped with temperature, pressure adjuster 15.Described big path 13 is linear.
Embodiment 1.The multi-thread float glass device of one kiln, is constituted as shown in figure 1, including large-tonnage melting furnaces 10, described The melting end 11 of large-tonnage melting furnaces 10 is connected with card neck 12, and card neck 12 is connected with main cooling end 14, two big path 13 respectively;Will The cross-sectional area amplification (the card neck cross-sectional area of more conventional same floatation glass production line) of the card neck 12, amplification factor is 1.05-1.25, is the equal of 1.05-1.25 times of conventional card neck width;Described main cooling end 14 and branch's cooling end 141 Area reduces (the cooling end area of more conventional same floatation glass production line), and it is 0.6-0.95 to reduce the factor.Described is big The both sides of path 13 are respectively equipped with temperature, pressure adjuster 15.The ultra-thin glass production line and floatation glass production line all include Float tin groove 20 for pressing section, float glass process annealing kiln 30 and float glass process cold end 40 for annealing room.The float glass process tin Groove 20, float glass process annealing kiln 30, float glass process cold end 40 can be with identical, can also be different.Specifically:Such as the extraordinary glass of the line of mono- kilns of 800t/d three Glass production line, the width of 800t/d melting furnaces card necks is amplified to 5m, one 100t/d super-thin electronic of intermediate arrangement by conventional 4.2m Glass production line, cooling end area is by conventional 40m2Narrow down to 30m2, both sides be respectively arranged 300t/d vehicle glasses production line and 400t/d super thick glass production lines, cooling end area is by 80m2And 110m2Narrow down to 50m2And 70m2
Embodiment 2.The multi-thread float glass device of one kiln, is constituted as shown in Fig. 2 including large-tonnage melting furnaces 10, described The melting end 11 of large-tonnage melting furnaces 10 is connected with card neck 12, and card neck 12 is connected with main cooling end 14 respectively, main cooling end 14 and two The big path 13 of bar is connected.The described both sides of big path 13 are respectively equipped with temperature, pressure adjuster 15.The ultra-thin glass production line And floatation glass production line all include for pressing section float tin groove 20, for annealing room float glass process annealing kiln 30 with And float glass process cold end 40.The float tin groove 20, float glass process annealing kiln 30, float glass process cold end 40 can be with identical, can also be different.
Embodiment 3.The multi-thread float glass device of one kiln, is constituted as shown in figure 3, including large-tonnage melting furnaces 10, described The melting end 11 of large-tonnage melting furnaces 10 is connected with main cooling end 14, two big path 13 respectively.The described both sides of big path 13 point She You not temperature, pressure adjuster 15.The ultra-thin glass production line and floatation glass production line all include being used for pressing section Float tin groove 20, float glass process annealing kiln 30 and float glass process cold end 40 for annealing room.The float tin groove 20, float glass process annealing Kiln 30, float glass process cold end 40 can be with identical, can also be different.
Large-tonnage melting furnaces 10 described in embodiment 1,2 and 3 are more than 500T/D melting furnaces.
The present invention is reduced because melting end fluctuation of operating conditions is directly affected to cooling end, simultaneously relative to the line of a kiln one Every production line has a relatively independent cooling end, greatly reduces the glass liquid measure that cooling end is back to melting end;It is molten Kiln, which can be stablized, provides low energy consumption, high quality glass liquid specific to large-tonnage kiln so that production line can be with Simultaneous Stabilization production not The glass of stack pile different size, reduces all size glass production cost.

Claims (6)

1. the multi-thread float glass production process of a kiln, it is characterised in that:The melten glass part produced in large-tonnage melting furnaces Drained into by main cooling end on ultra-thin glass production line, remainder passes through branch's cooling end through one or more big path Drained on floatation glass production line;The cross-sectional area amplification of the card neck of the large-tonnage melting furnaces will be connected, amplification factor is 1.05-1.25;The area of the main cooling end and branch's cooling end is reduced, it is 0.6-0.95 to reduce the factor.
2. the multi-thread float glass production process of a kiln according to claim 1, it is characterised in that:Described big path both sides It is separately installed with temperature, pressure adjuster.
3. the multi-thread float glass dress of a kiln of the multi-thread float glass production process of a kiln according to claim 1 or 2 Put, it is characterised in that:Including large-tonnage melting furnaces (10), large-tonnage melting furnaces (10) are connected with ultra-thin glass through main cooling end (14) and given birth to Producing line, large-tonnage melting furnaces (10) are also associated with one or more big path (13), and big path (13) connects through branch's cooling end (141) Floatation glass production line is connected to, described big path (13) both sides are respectively equipped with temperature, pressure adjuster (15).
4. the multi-thread float glass device of a kiln according to claim 3, it is characterised in that:The large-tonnage melting furnaces (10) melting end (11) is connected with card neck (12), and card neck (12) is connected with main cooling end (14), big path (13) respectively;It is described The cross-sectional area amplification of card neck (12), amplification factor is 1.05-1.25;Described main cooling end (14) and branch's cooling end (141) area reduces, and it is 0.6-0.95 to reduce the factor.
5. the multi-thread float glass device of a kiln according to claim 3, it is characterised in that:The large-tonnage melting furnaces (10) melting end (11) is connected with card neck (12), and card neck (12) is connected with main cooling end (14) respectively, main cooling end (14) with Big path (13) connection.
6. the multi-thread float glass device of a kiln according to claim 3, it is characterised in that:Described large-tonnage melting furnaces (10) be more than 500T/D melting furnaces.
CN201510149956.2A 2015-04-01 2015-04-01 The multi-thread float glass production process of one kiln and device Active CN104692629B (en)

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CN107445454A (en) * 2017-04-18 2017-12-08 长利玻璃洪湖有限公司 Float glass structure
CN110062483B (en) * 2019-05-14 2022-03-15 四川虹科创新科技有限公司 Electric heating device on float glass production line and application thereof
CN111113060A (en) * 2020-01-10 2020-05-08 江苏森蓝智能系统有限公司 Novel three-line copper bar processing combination mode
CN215757006U (en) * 2020-11-27 2022-02-08 绍兴旗滨玻璃有限公司 Float glass melting furnace and float glass production line
CN113772950A (en) * 2021-09-14 2021-12-10 清远南玻节能新材料有限公司 Glass production equipment and glass production method
CN116947298B (en) * 2023-08-18 2024-02-27 本溪玉晶玻璃有限公司 Ultra-large tonnage one-kiln two-line glass production line

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US7690221B2 (en) * 2004-02-23 2010-04-06 Corning Incorporated Sheet width control for overflow downdraw sheet glass forming apparatus
CN104326643A (en) * 2014-09-28 2015-02-04 长兴旗滨玻璃有限公司 One-kiln three-line float glass production line
CN204174064U (en) * 2014-09-28 2015-02-25 长兴旗滨玻璃有限公司 One kiln three line thin float glass production line
CN204474527U (en) * 2015-04-01 2015-07-15 中国新型建材设计研究院 The multi-thread float glass device of one kiln

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Address after: 310022 No. 208, Huazhong Road, Gongshu District, Hangzhou City, Zhejiang Province

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