CN104690240A - Amorphous thin strip whole production machine system structure and control method - Google Patents

Amorphous thin strip whole production machine system structure and control method Download PDF

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Publication number
CN104690240A
CN104690240A CN201510162138.6A CN201510162138A CN104690240A CN 104690240 A CN104690240 A CN 104690240A CN 201510162138 A CN201510162138 A CN 201510162138A CN 104690240 A CN104690240 A CN 104690240A
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China
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tundish
spray band
band bag
strip
winder
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CN201510162138.6A
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CN104690240B (en
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邹黎
董国军
周增跃
刘志田
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JIANGSU GUONENG ALLOY TECHNOLOGY CO., LTD.
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董国军
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Abstract

The invention discloses an amorphous thin strip whole production machine system structure and a control method. The system structure comprises two smelting furnace supports which are symmetrically arranged side by side, and turnover type smelting furnaces are mounted on the smelting furnace supports respectively; a tundish support is arranged between the two smelting furnaces, and a tundish moving seat moving front and back and a tundish are arranged on the tundish support; a strip spraying ladle support is arranged below the tundish support, and two strip spraying ladle moving seats moving left and right and strip spraying ladles are arranged on the strip spraying ladle support; a thin strip cooling copper roller is arranged below the strip spraying ladle support, and two thin strip winding machine moving seats moving front and back and thin strip winding machines are correspondingly arranged in the strip outlet direction of the thin strip cooling copper roller. Amorphous thin strips arranged in rolls are obtained through the steps of smelting, melt transferring, strip spraying, cooling setting and winding. The discontinuous production mode is changed to the continuous production mode, production efficiency is greatly improved, and product stability is greatly improved.

Description

Amorphous thin ribbon produces machine system structure and control method
Technical field
The present invention relates to a kind of amorphous thin ribbon manufacturing system, also relate to a kind of control method of amorphous thin ribbon manufacturing system.
Background technology
Amorphous alloy material is a kind of novel alloy material that 20 century 70s come out, super chilling technique is adopted liquid metal directly to be cooled the solid strip of formation 0.02 ~ 0.04mm with 1 × 106 DEG C/S cooling velocity, amorphous band is widely used because of the energy conservation characteristic of its highly significant in recent years, and market will increase fast.Because this technology is the monopolization of FDAC metal always, although production department the amorphous ribbon of specification can be divided domestic in recent years, become the country that second, the whole world can produce this series products, but producing amorphous thin ribbon in prior art is that discontinuous is produced, greatly reduce production efficiency, also have a strong impact on the stability of product.
Summary of the invention
Technical problem to be solved by this invention is to provide one and the discontinuous mode of production is become the continous way mode of production, and stereochemical structure layout, enhances productivity, and the amorphous thin ribbon simultaneously also improving product stability produces machine system structure.
For solving the problems of the technologies described above, technical scheme of the present invention is: amorphous thin ribbon produces machine system structure, comprise two symmetrically arranged smelting furnace supports arranged side by side, smelting furnace support described in two is separately installed with convertible smelting furnace, described smelting furnace is provided with closed bell, is filled with argon gas in described smelting furnace; Tundish support is provided with between smelting furnace described in two, described tundish support is provided with tundish guide rail, described tundish guide rail is provided with movable tundish Mobile base, described tundish Mobile base is provided with tundish, described tundish correspondence is connected with guiding gutter, and described guiding gutter is provided with two liquation directed fluid inlet corresponding with smelting furnace described in two respectively; The below of described tundish support is provided with spray band bag support, described spray band bag support is provided with spray band bag guide rail, described spray band bag guide rail is provided with the two spray band bag Mobile bases moved left and right, spray band bag Mobile base described in two is respectively equipped with spray band bag, spray band bag described in two to be positioned at below described tundish and correspondingly with described tundish respectively to connect; The below of described spray band bag support is provided with strip cooling copper roller, go out corresponding to described strip cooling copper roller and be provided with two groups of strip winder guide rails be set up in parallel with direction, often organize on described strip winder guide rail and be respectively equipped with movable strip winder Mobile base, strip winder Mobile base described in two is respectively equipped with strip winder, described at least one, between strip winder Mobile base and corresponding described strip winder, is provided with winder horizontal mobile device.
As the improvement to technique scheme, described tundish Mobile base comprises the tundish coordinated with described tundish guide rail and moves outside framework, described tundish moves in outside framework and is set with tundish and moves inner frame, described tundish moves outside framework and described tundish and moves the tundish left and right adjusting groove and tundish left and right adjusting wheel that to be provided with between inner frame and to cooperatively interact, described tundish moves inner frame and is provided with tundish lifting motor, the power drive of described tundish lifting motor is connected with tundish crane, described tundish crane is provided with described tundish.
As the further improvement to technique scheme, described spray band bag Mobile base comprises and sprays with described the mobile outside framework of spray band bag being with bag guide rail to coordinate, the left and right sides of the mobile outside framework of described spray band bag is arranged with spray band bag lifting motor, described spray band bag lifting motor is connected with the lifting of spray band bag and drives leading screw, and described spray band bag lifting drives leading screw to drive and is connected with the movable seat of spray band bag; The movable seat of described spray band bag is provided with the movable motor of spray band bag, the movable motor of described spray band bag is connected with before and after spray band bag and drives leading screw, drives leading screw to drive and be connected with the mobile inner frame of spray band bag be set in the mobile outside framework of described spray band bag before and after described spray band bag; The rear portion pinned connection of the mobile inner frame of described spray band bag has described spray to be with bag, the front portion of the mobile inner frame of described spray band bag is provided with spray band bag inclination motor, described spray band bag inclination motor is connected with spray band bag pitch drives leading screw, and described spray band bag pitch drives leading screw drives and connects described spray band bag.
As the further improvement to technique scheme, described winder horizontal mobile device comprises and is arranged on winder cross track on described strip winder Mobile base, described winder cross track is provided with the winder lateral adjustments seat moved left and right, and described winder lateral adjustments seat is provided with described strip winder.
As improving especially further technique scheme, strip winder described in two and described strip cool between copper roller and are provided with thickness of strip checkout gear and strap tension adjusting device.
As improving especially further technique scheme, described liquation directed fluid inlet is provided with liquation kuppe; Described tundish and described guiding gutter closed-loop layout and inside is filled with argon gas.
Another technical problem to be solved by this invention is to provide the control method that a kind of above-mentioned amorphous thin ribbon produces machine system structure.
For solving the problems of the technologies described above, technical scheme of the present invention is: amorphous thin ribbon produces the control method of machine system structure, comprises the following steps:
The raw material of amorphous thin ribbon are put into described smelting furnace and are smelted into liquation by melting;
Liquation shifts, described tundish Mobile base moves into place along described tundish guide rail, described liquation directed fluid inlet is corresponding with the described smelting furnace having carried out melting step to be connected, liquation melted for described smelting furnace is injected from described liquation directed fluid inlet, liquation flows in described tundish along described guiding gutter, described tundish Mobile base moves along described tundish guide rail, makes the described tundish being loaded with liquation be positioned at the top of described spray band bag support;
Spray band, described spray band bag Mobile base moves into place along described spray band bag guide rail, described spray band bag is positioned at corresponding with described tundish below described tundish connection, described spray band bag is positioned at the top of described strip cooling copper roller simultaneously, liquation in described tundish enters in described spray band bag, and liquation is from the spray of described spray band bag to described strip cooling copper roller;
Cooling and shaping, liquation spray is on described strip cooling copper roller, and the cooling through described strip cooling copper roller is fixed to thin ribbon shaped rapidly;
Rolling, stereotyped strip is made web-like by described strip winder.
As the improvement to technique scheme, smelting furnace described in two hockets melting step; Strip winder described in two hockets rolling step.
As the further improvement to technique scheme, detect the thickness of strip by thickness of strip checkout gear and strap tension adjusting device and adjust rolling rate of tension in described rolling step.
Owing to have employed technique scheme, the present invention adopts two described smelting furnaces, described tundish, two described spray band bags and two described strip winder layouts, two described smelting furnaces replace smelting iron Base Metal, with a described tundish carry out insulation pass to described spray band bag carry out spray be with, to hocket rolling with two described strip winders, the discontinuous mode of production is become the continous way mode of production, stereochemical structure layout, substantially increase production efficiency, also substantially increase the stability of product simultaneously.
Accompanying drawing explanation
The following drawings is only intended to schematically illustrate the present invention and explain, not delimit the scope of the invention.Wherein:
Fig. 1 is the structural representation of the embodiment of the present invention.
In figure: 11-smelting furnace; 12-smelting furnace support 21-tundish support; 22-tundish guide rail; 23-tundish; 24-guiding gutter; 25-liquation kuppe; 31-tundish moves outside framework; 32-tundish moves inner frame; 33-tundish left and right adjusting groove; 34-tundish left and right adjusting is taken turns; 35-tundish crane; 41-spray band bag support; 42-spray band bag guide rail; 43-spray band bag; The mobile outside framework of 51-spray band bag; The mobile inner frame of 52-spray band bag; 6-strip cooling copper roller; 71-strip winder; 72-strip winder guide rail; 73-strip winder Mobile base; 81-winder cross track; 82-winder lateral adjustments seat; 91-thickness of strip checkout gear; 92-strap tension adjusting device.
Detailed description of the invention
Below in conjunction with drawings and Examples, set forth the present invention further.In the following detailed description, the mode only by illustrating describes some one exemplary embodiment of the present invention.Undoubtedly, those of ordinary skill in the art can recognize, when without departing from the spirit and scope of the present invention, can revise by various different mode to described embodiment.Therefore, accompanying drawing is illustrative with being described in essence, instead of for limiting the protection domain of claim.
In the description of the present embodiment, it will be appreciated that, orientation or the position relationship of the instruction such as term "front", "rear", "left", "right" are based on orientation shown in the drawings or position relationship, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
As shown in Figure 1, amorphous thin ribbon produces machine system structure, comprises two symmetrically arranged smelting furnace supports 12 arranged side by side, smelting furnace support 12 described in two is separately installed with convertible smelting furnace 11, described smelting furnace 11 is provided with closed bell, is filled with argon gas in described smelting furnace; Tundish support 21 is provided with between smelting furnace 11 described in two, described tundish support 21 is provided with tundish guide rail 22, described tundish guide rail 22 is provided with movable tundish Mobile base, described tundish Mobile base is provided with tundish 23, described tundish 23 correspondence is connected with guiding gutter 24, and described guiding gutter 24 is provided with two liquation directed fluid inlet corresponding with smelting furnace described in two 11 respectively; The below of described tundish support 21 is provided with spray band bag support 41, described spray band bag support 41 is provided with spray band bag guide rail 42, described spray band bag guide rail 42 is provided with the two spray band bag Mobile bases moved left and right, spray band bag Mobile base described in two is respectively equipped with spray band bag 43, spray band bag 43 described in two to be positioned at below described tundish 23 and correspondingly with described tundish 23 respectively to connect; The below of described spray band bag support 41 is provided with strip cooling copper roller 6, go out corresponding to described strip cooling copper roller 6 and be provided with two groups of strip winder guide rails 72 be set up in parallel with direction, often organize on described strip winder guide rail 72 and be respectively equipped with movable strip winder Mobile base 73, strip winder Mobile base 73 described in two is respectively equipped with strip winder 71, described at least one, between strip winder Mobile base 73 and corresponding described strip winder 71, is provided with winder horizontal mobile device.
Amorphous thin ribbon produces the control method of machine system structure, comprises the following steps:
The raw material of amorphous thin ribbon are put into described smelting furnace 11 and are smelted into liquation by melting;
Liquation shifts, described tundish Mobile base moves into place along described tundish guide rail 22, described liquation directed fluid inlet is corresponding with the described smelting furnace 11 having carried out melting step to be connected, liquation melted for described smelting furnace 11 is injected from described liquation directed fluid inlet, liquation flows in described tundish 23 along described guiding gutter 24, described tundish Mobile base moves along described tundish guide rail 22, makes the described tundish 23 being loaded with liquation be positioned at the top of described spray band bag support 41;
Spray band, described spray band bag Mobile base moves into place along described spray band bag guide rail 42, described spray band bag 43 is positioned at corresponding with described tundish 23 below described tundish 23 connection, described spray band bag 43 is positioned at the top of described strip cooling copper roller 6 simultaneously, liquation in described tundish 23 enters in described spray band bag 43, and liquation is from the spray of described spray band bag 43 to described strip cooling copper roller 6;
Cooling and shaping, liquation spray is on described strip cooling copper roller 6, and the cooling through described strip cooling copper roller 6 is fixed to thin ribbon shaped rapidly;
Rolling, stereotyped strip is made web-like by described strip winder 71.
Smelting furnace 11 described in two hockets melting step; Strip winder 71 described in two hockets rolling step.
The present invention adopts the described spray band bag 43 of two described smelting furnaces, 11, described tundish 23, two and two described strip winder 71 layouts, and two described smelting furnaces 11 and described tundish 23 are in product word distribution form; Two described smelting furnaces 11 replace smelting iron Base Metal, with a described tundish 23 travel to and fro between described smelting furnace 11 and described spray band bag 43 between, molten metal is carried out insulation pass to described spray band bag 43 carry out spray be with; A described spray band bag 43 carries out spray band, and described in another, spray band bag 43 is as subsequent use, can realize alternation; To hocket rolling with two described strip winders 71, two described strip winders 71 adopt negative pressure to adsorb instantaneously and grab band forms, when strip high-speed motion by the air negative pressure of large discharge, are crimped onto by strip on band rod, alternately realize strip coiling; The discontinuous mode of production is become the continous way mode of production by the present embodiment, and stereochemical structure layout, reduces overall volume, substantially increases production efficiency, also substantially increases the stability of product simultaneously.
Described tundish Mobile base comprises the tundish coordinated with described tundish guide rail 22 and moves outside framework 31, described tundish moves in outside framework 31 and is set with tundish and moves inner frame 32, described tundish moves outside framework 31 and described tundish and moves the tundish left and right adjusting groove 33 and tundish left and right adjusting wheel 34 that to be provided with between inner frame 32 and to cooperatively interact, described tundish moves inner frame 32 and is provided with tundish lifting motor, the power drive of described tundish lifting motor is connected with tundish crane 35, described tundish crane 35 is provided with described tundish 23, said structure can realize described tundish 23 in front and back, left and right and above-below direction on position adjustments.
Described spray band bag Mobile base comprises and sprays with described the mobile outside framework 51 of spray band bag being with bag guide rail 42 to coordinate, the left and right sides of the mobile outside framework 51 of described spray band bag is arranged with spray band bag lifting motor, described spray band bag lifting motor is connected with the lifting of spray band bag and drives leading screw, the lifting of described spray band bag drives leading screw to drive and is connected with the movable seat of spray band bag, for regulating the depth of parallelism up and down of the copper roll surface of the nozzle relatively described strip cooling copper roller 6 of described spray band bag 43; The movable seat of described spray band bag is provided with the movable motor of spray band bag, the movable motor of described spray band bag is connected with before and after spray band bag and drives leading screw, drive leading screw to drive before and after described spray band bag and be connected with the mobile inner frame 52 of spray band bag be set in the mobile outside framework 51 of described spray band bag, realize the front and back depth of parallelism of the axis of the nozzle relatively described strip cooling copper roller 6 of described spray band bag 43; The rear portion pinned connection of the mobile inner frame 52 of described spray band bag has described spray to be with bag 43, the front portion of the mobile inner frame 52 of described spray band bag is provided with spray band bag inclination motor, described spray band bag inclination motor is connected with spray band bag pitch drives leading screw, described spray band bag pitch drives leading screw drives and connects described spray band bag 43, achieves being obliquely installed of described spray band bag 43.Said structure can realize the position adjustments of described spray band bag 43 on all around and above-below direction, simultaneously also can inclination control.To those skilled in the art, the form adopting leading screw to drive is known technology, can adopt slide rail, slide block and the contiguous block etc. that cooperatively interact, do not repeat them here when certainly connecting.
Described winder horizontal mobile device comprises and is arranged on winder cross track 81 on described strip winder Mobile base 73, described winder cross track 81 is provided with the winder lateral adjustments seat 82 moved left and right, described winder lateral adjustments seat 82 is provided with described strip winder 71, said structure can realize described strip winder 71 position adjustments in the lateral direction, when a described strip winder 71 is fixing relative to described strip cooling copper roller 6 position, be convenient to regulate strip winder 71 described in another one relative to described strip cooling copper roller 6 position, make described strip winder 71 cool fast copper roller 6 with described strip to coordinate and carry out rolling step.
Strip winder 71 described in two and described strip cool between copper roller 6 and are provided with thickness of strip checkout gear 91 and strap tension adjusting device 92.Described thickness of strip checkout gear 91 can comprise detecting sensor, described strap tension adjusting device 92 can comprise dance roller, described thickness of strip checkout gear 91 and described material tension-adjusting gear are known technology for a person skilled in the art, existing product can be adopted, therefore its concrete structure and operation principle do not repeat them here, complete after negative pressure grabs band rolling near described strip cooling copper roller 6 at strip winder 71 described in rolling step, retreat to certain distance along described strip winder guide rail 72, described thickness of strip checkout gear 91 and described strap tension adjusting device 92 get involved work, detect the thickness of strip by thickness of strip checkout gear 91 and strap tension adjusting device 92 and adjust rolling rate of tension, realize permanent pulling force rolling.
Described liquation directed fluid inlet is provided with liquation kuppe 25, and described liquation kuppe 25 can play the effect of good water conservancy diversion splashproof; Described tundish 23 and and described guiding gutter 24 closed-loop layout and inside is filled with argon gas, said structure can guarantee sealing, and argon gas has protective effect well, guarantees that the omnidistance no oxygen of molten iron gets involved.
The present embodiment can control in conjunction with automatic control system, liquation contactless temperature-measuring is carried out by automatic control system, the spray nozzle thermal state of spray band bag 43 is to positive justification, weld pool detection control, thickness of strip detects and strap tension regulates, also automatic controlling system tundish Mobile base can be passed through, spray band bag Mobile base and the corresponding position of winder horizontal mobile device are moved and are controlled and location, simultaneously, machine system parameters revision can also be realized, all realize Digital Control, achieve intellectualized operation, automatic control system and control thereof are known technology for a person skilled in the art, prior art can be adopted to dock with the present embodiment, its concrete structure and principle do not repeat them here.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (9)

1. amorphous thin ribbon produces machine system structure, and it is characterized in that, comprise two symmetrically arranged smelting furnace supports arranged side by side, smelting furnace support described in two is separately installed with convertible smelting furnace, and described smelting furnace is provided with closed bell, is filled with argon gas in described smelting furnace;
Tundish support is provided with between smelting furnace described in two, described tundish support is provided with tundish guide rail, described tundish guide rail is provided with movable tundish Mobile base, described tundish Mobile base is provided with tundish, described tundish correspondence is connected with guiding gutter, and described guiding gutter is provided with two liquation directed fluid inlet corresponding with smelting furnace described in two respectively;
The below of described tundish support is provided with spray band bag support, described spray band bag support is provided with spray band bag guide rail, described spray band bag guide rail is provided with the two spray band bag Mobile bases moved left and right, spray band bag Mobile base described in two is respectively equipped with spray band bag, spray band bag described in two to be positioned at below described tundish and correspondingly with described tundish respectively to connect;
The below of described spray band bag support is provided with strip cooling copper roller, go out corresponding to described strip cooling copper roller and be provided with two groups of strip winder guide rails be set up in parallel with direction, often organize on described strip winder guide rail and be respectively equipped with movable strip winder Mobile base, strip winder Mobile base described in two is respectively equipped with strip winder, described at least one, between strip winder Mobile base and corresponding described strip winder, is provided with winder horizontal mobile device.
2. amorphous thin ribbon as claimed in claim 1 produces machine system structure, it is characterized in that, described tundish Mobile base comprises the tundish coordinated with described tundish guide rail and moves outside framework, described tundish moves in outside framework and is set with tundish and moves inner frame, described tundish moves outside framework and described tundish and moves the tundish left and right adjusting groove and tundish left and right adjusting wheel that to be provided with between inner frame and to cooperatively interact, described tundish moves inner frame and is provided with tundish lifting motor, the power drive of described tundish lifting motor is connected with tundish crane, described tundish crane is provided with described tundish.
3. amorphous thin ribbon as claimed in claim 1 produces machine system structure, it is characterized in that, described spray band bag Mobile base comprises and sprays with described the mobile outside framework of spray band bag being with bag guide rail to coordinate, the left and right sides of the mobile outside framework of described spray band bag is arranged with spray band bag lifting motor, described spray band bag lifting motor is connected with the lifting of spray band bag and drives leading screw, and described spray band bag lifting drives leading screw to drive and is connected with the movable seat of spray band bag; The movable seat of described spray band bag is provided with the movable motor of spray band bag, the movable motor of described spray band bag is connected with before and after spray band bag and drives leading screw, drives leading screw to drive and be connected with the mobile inner frame of spray band bag be set in the mobile outside framework of described spray band bag before and after described spray band bag; The rear portion pinned connection of the mobile inner frame of described spray band bag has described spray to be with bag, the front portion of the mobile inner frame of described spray band bag is provided with spray band bag inclination motor, described spray band bag inclination motor is connected with spray band bag pitch drives leading screw, and described spray band bag pitch drives leading screw drives and connects described spray band bag.
4. amorphous thin ribbon as claimed in claim 1 produces machine system structure, it is characterized in that, described winder horizontal mobile device comprises and is arranged on winder cross track on described strip winder Mobile base, described winder cross track is provided with the winder lateral adjustments seat moved left and right, and described winder lateral adjustments seat is provided with described strip winder.
5. the amorphous thin ribbon as described in claim 1,2,3 or 4 produces machine system structure, and it is characterized in that, strip winder described in two and described strip cool between copper roller and be provided with thickness of strip checkout gear and strap tension adjusting device.
6. the amorphous thin ribbon as described in claim 1,2,3 or 4 produces machine system structure, and it is characterized in that, described liquation directed fluid inlet is provided with liquation kuppe; Described tundish and described guiding gutter closed-loop layout and inside is filled with argon gas.
7. amorphous thin ribbon as claimed in claim 1 produces the control method of machine system structure, it is characterized in that, comprises the following steps:
The raw material of amorphous thin ribbon are put into described smelting furnace and are smelted into liquation by melting;
Liquation shifts, described tundish Mobile base moves into place along described tundish guide rail, described liquation directed fluid inlet is corresponding with the described smelting furnace having carried out melting step to be connected, liquation melted for described smelting furnace is injected from described liquation directed fluid inlet, liquation flows in described tundish along described guiding gutter, described tundish Mobile base moves along described tundish guide rail, makes the described tundish being loaded with liquation be positioned at the top of described spray band bag support;
Spray band, described spray band bag Mobile base moves into place along described spray band bag guide rail, described spray band bag is positioned at corresponding with described tundish below described tundish connection, described spray band bag is positioned at the top of described strip cooling copper roller simultaneously, liquation in described tundish enters in described spray band bag, and liquation is from the spray of described spray band bag to described strip cooling copper roller;
Cooling and shaping, liquation spray is on described strip cooling copper roller, and the cooling through described strip cooling copper roller is fixed to thin ribbon shaped rapidly;
Rolling, stereotyped strip is made web-like by described strip winder.
8. amorphous thin ribbon as claimed in claim 7 produces the control method of machine system structure, it is characterized in that, smelting furnace described in two hockets melting step; Strip winder described in two hockets rolling step.
9. amorphous thin ribbon produces the control method of machine system structure as claimed in claim 7 or 8, it is characterized in that, detect the thickness of strip by described thickness of strip checkout gear and described strap tension adjusting device and adjust rolling rate of tension in described rolling step.
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CN105215301A (en) * 2015-09-30 2016-01-06 浙江正耀环保科技有限公司 A kind of amorphous spray belting
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CN106378428A (en) * 2016-10-08 2017-02-08 江苏国能合金科技有限公司 Mobile smelting furnace amorphous thin ribbon production overall machine system structure and control method thereof
CN107082298A (en) * 2017-04-13 2017-08-22 朗峰新材料科技股份有限公司 A kind of modified nanocrystalline strip Preparation equipment
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