CN104687221A - Steam corn tabletting, drying and cooling integrated machine - Google Patents
Steam corn tabletting, drying and cooling integrated machine Download PDFInfo
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- CN104687221A CN104687221A CN201510126872.7A CN201510126872A CN104687221A CN 104687221 A CN104687221 A CN 104687221A CN 201510126872 A CN201510126872 A CN 201510126872A CN 104687221 A CN104687221 A CN 104687221A
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Abstract
The invention provides a steam corn tabletting, drying and cooling integrated machine, and belongs to the field of grain processing equipment. The steam corn tabletting, drying and cooling integrated machine is characterized in that a raw material bin (1) is connected with a feeding opening of a conditioner (5) through a first material conveying mechanism; a permanent magnet cleaner (3) is arranged between the feeding opening of the conditioner (5) and the first material conveying mechanism; a discharging valve (4) is arranged at the position of the feeding opening; an outlet of the conditioner (5) is connected with a feeding opening (902) of a tabletting machine (9); an outlet of the tabletting machine (9) is connected with a drying and cooling tower (13) through a second material conveying mechanism; and a feeding hopper (1305) of the drying and cooling tower (13) is connected with a finished product bin (15). The steam corn tabletting, drying and cooling integrated machine has conditioning, pressing, drying and cooling functions, materials can be sequentially conditioned, tableted, dried and cooled to form finished products, the finished products are directly stored in the finished product bin, when the materials are processed, extra equipment and manual operation are not required, a whole production process is integrated, and the processing efficiency is improved effectively.
Description
Technical field
A kind of steam corn compressing tablet, oven dry, cooling integrated machine, belong to grain processing equipment field.
Background technology
Corn is the main energy sources of dairy cow diet, particularly can greatly improve its digestibility by the corn of steam-flaked process.The process of steam-flaked process is exactly the process of a starch gel gelatinization, destroys the hydrogen bond of combining closely with starch, have also been changed the structure of protein simultaneously by gel gelatinization, is conducive to the absorption of body to starch and protein.The steam-flaked corn of appropriate density of feeding can improve the augmented injection speed of beef cattle and the absorptivity of protein, also speed of weight increment and the feed efficiency of beef cattle can be improved, and then the feed conversion rate improving the output of milk of lactating cow, protein ratio and give milk, improve the absorptivity of broiler chicken, laying hen, meat duck, pig corn, increase cultivation efficiency, reduce aquaculture cost.
But at present, corn is in the production forming steam-flaked corn, most needs first carry out separately modified, after improving its water content, then put into tablet press machine and suppress, each step needs independent equipment to operate, not only inefficiency, and labour intensity is comparatively large, and the corn compressing tablet drying effect produced is bad, not easily stores.
Summary of the invention
Technical problem to be solved by this invention is: overcome the deficiencies in the prior art, provides a kind of and integrates modified, compacting, to dry, the steam corn compressing tablet that efficiency is high, drying effect is good, oven dry, cooling integrated machine.
The technical solution adopted for the present invention to solve the technical problems is: this steam corn compressing tablet, dry, cooling integrated machine, it is characterized in that: comprise raw material cabin, tempering tower, tablet press machine, Drying and cooling tower and finished bin, wherein raw material cabin is communicated with the charging aperture of tempering tower by the first material conveying mechanism, between the charging aperture and the first material conveying mechanism of tempering tower, permanent magnetism separator is set, at described charging aperture place, discharge valve is set, the outlet of described tempering tower connects the feed opening of tablet press machine, feed opening side connects air-introduced machine by pipeline, the outlet of tablet press machine connects Drying and cooling tower by the second material conveying mechanism, the hopper of Drying and cooling tower connects finished bin.
Material can successively through the step such as modified, compressing tablet, oven dry, cooling, finally form finished product and directly enter finished bin storage, whole process is without the need to extra equipment and manually carry, material can realize the conveying between different processing apparatus by material transportation mechanism, achieve the integration of whole production process, effectively raise working (machining) efficiency, reduce labour intensity; And possess the function of oven dry, cooling simultaneously, ensure that the drying effect of the compressing tablet of formation.
The first described material conveying mechanism and the second material conveying mechanism are bucket elevator, and material inlet is arranged on bucket elevator bottom, and material outlet is arranged on the top of bucket elevator.Use material conveying mechanism to carry out convey materials, eliminate the trouble of hand stock, carrying material.
Described tempering tower is the cylindrical shell with heat-insulation layer, the top center place of tempering tower is provided with described charging aperture, charging aperture side connects steam output pipe, and side, tempering tower middle and lower part connects steam input pipe, the feed opening at the outlet tablet press machine top bottom tempering tower.
Described Drying and cooling tower is the cylindrical shell that inside is provided with multilayer brewing chamber, cylindrical shell is connected with heat exchanger, steam induced duct and cold wind fairlead, heat exchanger provides vapours for cylindrical shell, and multilayer brewing chamber is communicated with setting up and down, and is isolated by moveable feeding plate between multilayer brewing chamber.
Described multilayer brewing chamber comprises drying chamber and cooling chamber, and drying chamber is provided with multiple, and be provided with blanking sieve in drying chamber, cooling chamber is arranged on the bottom of Drying and cooling tower, the hopper that the outlet of cooling chamber is uncovered;
Described heat exchanger is fixed and is communicated with in drying chamber side, and described steam induced duct is connected to the opposite side of drying chamber, and described cold wind fairlead is communicated with cooling chamber top.
In a treating column, possess the function of drying and cooling simultaneously, the material after oven dry is directly fallen in cooling chamber and cools, save the device space, decrease the transport path of material, accelerate treatment step, improve working (machining) efficiency.
Described drying chamber side is provided with the heat exchanger providing vapours, and the top of opposite side connects steam induced duct; The hopper that the outlet of cooling chamber is uncovered, opposite side top connects cold wind fairlead.
The aperture of described blanking sieve is less than the diameter of corn compressing tablet.Material spilling is on blanking sieve, and upwards flowing in the below that steam sieves from blanking, can ensure the drying effect of material fully, enables material accept the hyperthermia drying of vapours completely.
Drying and cooling tower side is provided with induced air precipitator, and described steam induced duct is connected induced air precipitator respectively with cold wind fairlead.
Be provided with tripper below described Drying and cooling tower inner top charging aperture, Drying and cooling inner wall of tower side is provided with the lower level detector that inductor material level is put, and controls material blanking velocity and process in Drying and cooling tower by lower level detector.
Described tempering tower upper inside wall material highest position and its lowest position are provided with level meter, control material blanking velocity and process in tempering tower by level meter.
Have prior art to compare, the beneficial effect that the present invention has is:
1, integrate modified, suppress, dry: material can successively through the step such as modified, compressing tablet, oven dry, cooling, finally form finished product and directly enter finished bin storage, whole process is without the need to extra equipment and manually carry, material directly can realize the conveying between different processing apparatus by material transportation mechanism, achieve the integration of whole production process, effectively raise working (machining) efficiency, reduce labour intensity; And possess the function of oven dry, cooling simultaneously, ensure that the drying effect of the compressing tablet of formation.
2, oven dry, cooling have concurrently, and be independent of each other: in a treating column, possesses the function of drying and cooling simultaneously, material after oven dry is directly fallen in cooling chamber and cools, save the device space, decrease the transport path of material, accelerate treatment step, improve working (machining) efficiency; Arrange multilayer drying chamber, material can carry out multistage oven dry or multilayer cooling as required, ensures the oven dry of material, cooling effect fully simultaneously.
3, induced air type deduster is set in Drying and cooling tower side, by deduster, the hot blast in drying chamber or cooling chamber or cold wind is drawn, can dry in guarantee or while cooling effect, not affect the aridity of material.
Accompanying drawing explanation
Fig. 1 is steam corn compressing tablet, oven dry, cooling integrated machine annexation schematic diagram.
Fig. 2 is tablet press machine front view schematic diagram.
Fig. 3 is the annexation schematic diagram of Drying and cooling tower and deduster.
Wherein, 1, raw material cabin 2, corn particle elevator 3, permanent magnetism separator 4, discharge valve 5, tempering tower 6, high-order level meter 7, low level level meter 8, steam input pipe 9, tablet press machine 901, host shell 902, feed opening 903, charging motor 904, feed roller 905, compression roller 906, extrusion oil cylinder 10, wet corn compressing tablet elevator 11, induced air precipitator 12, second discharge valve 13, Drying and cooling tower 1301, First Heat Exchanger 1302, second heat exchanger 1303, cooling chamber 1304, one-level drying chamber 1305, hopper 1306, blanking sieve 1307, feeding plate 1308, secondary drying chamber 14, corn compressing tablet finished product elevator 15, finished bin 16, switch board 17, steam output pipe 18, air-introduced machine 19, tripper 20, upper level detector 21, lower level detector 22, butterfly switch 23, carrier pipe 24, steam induced duct 25, cold wind fairlead.
Detailed description of the invention
Fig. 1 ~ 3 are most preferred embodiments of the present invention, and below in conjunction with accompanying drawing 1 ~ 3, the present invention will be further described.
With reference to accompanying drawing 1: a kind of steam corn compressing tablet, dry, cooling integrated machine, comprise raw material cabin 1, material conveying mechanism, permanent magnetism separator 3, tempering tower 5, tablet press machine 9, Drying and cooling tower 13, finished bin 15 and switch board 16, wherein raw material cabin 1 is communicated with the charging aperture of tempering tower 5 by the first material conveying mechanism, between the charging aperture and the first material conveying mechanism of tempering tower 5, permanent magnetism separator 3 is set, at described charging aperture place, discharge valve 4 is set, the outlet of described tempering tower 5 connects the feed opening 902 of tablet press machine 9, feed opening 902 side connects air-introduced machine 18 by pipeline, the outlet of tablet press machine 9 connects Drying and cooling tower 13 by the second material conveying mechanism, the hopper 1305 of Drying and cooling tower 13 connects finished bin 15, finished bin 15 side is provided with the switch board 16 of control apparatus element manipulation state.
Tempering tower 5 is the cylindrical shell with heat-insulation layer, the top center place of tempering tower 5 is provided with charging aperture, charging aperture side connects steam output pipe 17, and side, tempering tower 5 middle and lower part connects steam input pipe 8, the feed opening 902 at outlet tablet press machine 9 top bottom tempering tower 5.Tempering tower 5 upper inside wall material highest position and its lowest position are provided with high-order level meter 6 and low level level meter 7, control material blanking velocity and process in tempering tower 5 by high-order level meter 6 and low level level meter 7.
First material conveying mechanism and the second material conveying mechanism are bucket elevator, and material inlet is arranged on bucket elevator bottom, and material outlet is arranged on the top of bucket elevator.Wherein, first material conveying mechanism is corn particle elevator 2, the corn particle raw material that delivered inside is to be processed, the outlet of raw material cabin 1 connects tempering tower 5 by corn particle elevator 2, the top of raw material cabin 1 connects the bottom of corn particle elevator 2, the top of corn particle elevator 2 connects the charging aperture at tempering tower 5 top by one section of carrier pipe 23, permanent magnetism separator 3 is provided with at carrier pipe 23 and the interface of corn particle elevator 2, be provided with a discharge valve 4 at the charging aperture place at tempering tower 5 top, control material blanking by this discharge valve 4.
Tablet press machine 9 comprises the charging motor 903 in host shell 901 and host shell 901, feed roller 904, compression roller 905 and extrusion oil cylinder 906, host shell 901 top is provided with feed opening 902, bottom is provided with discharge bucket, discharge bucket connects the second material conveying mechanism, second material conveying mechanism is the wet corn compressing tablet elevator 10 of delivered inside wet corn compressing tablet, discharge bucket connects Drying and cooling tower 13 by wet corn compressing tablet elevator 10, concrete, discharge bucket connects the bottom of wet corn compressing tablet elevator 10, the material inlet at another section of carrier pipe 23 Drying and cooling tower 13 top is passed through on the top of wet corn compressing tablet elevator 10, this material inlet place is provided with a discharge valve 4 equally.
Be provided with hopper 1305 bottom Drying and cooling tower 13, hopper 1305 connects the bottom of corn compressing tablet finished product elevator 14, and the top of corn compressing tablet finished product elevator 14 connects finished bin 15 by pipeline.
With reference to accompanying drawing 2: Drying and cooling tower 13 is the inner cylindrical shell being provided with multilayer brewing chamber, and multilayer brewing chamber is communicated with setting up and down, and is isolated by moveable feeding plate 1307 between multilayer brewing chamber.Multilayer brewing chamber comprises drying chamber and cooling chamber 1303, drying chamber is provided with multiple, is provided with blanking sieve 1306 in drying chamber, and the aperture of blanking sieve 1306 is less than the diameter of corn compressing tablet, cooling chamber 1303 is arranged on the bottom of Drying and cooling tower 13, the hopper 1305 that the outlet of cooling chamber 1303 is uncovered.Blanking sieve 1306 is equipped with the side of feeding plate 1307 cylinder driving its transverse shifting; The hopper 1305 that the outlet of cooling chamber 1303 is uncovered, opposite side top connects cold wind fairlead 25, and Drying and cooling tower 13 side is provided with induced air precipitator 11, and steam induced duct 24 is connected induced air precipitator 11 respectively with cold wind fairlead 25.
As shown in Figure 2, drying chamber can be provided with two, comprise one-level drying chamber 1304 and secondary drying chamber 1308 from top to bottom successively, one-level drying chamber 1304 is arranged on topmost, below Drying and cooling tower 13 inner top charging aperture, namely below one-level drying chamber 1304 inner top charging aperture, tripper 19 is provided with, tripper 19 be two sides in echelon, the overall housing with eight stupefied, upper and lower opening, two housing inner rings connect as one, material can flow out between two housings, Drying and cooling tower 13 inwall side is provided with the upper level detector 20 and lower level detector 21 that inductor material level puts, material blanking velocity and process in Drying and cooling tower 13 is controlled by upper level detector 20 and lower level detector 21.
Drying chamber side is provided with the heat exchanger providing vapours, the top of opposite side connects steam induced duct 24, side, one-level drying chamber 1304 bottom connects First Heat Exchanger 1301, side, secondary drying chamber 1308 bottom connects the second heat exchanger 1302, one-level drying chamber 1304 is connected a steam induced duct 24 respectively with side, secondary drying chamber 1308 top, and the steam induced duct 24 that secondary drying chamber 1308 connects is provided with butterfly switch 22.
Operation principle and the course of work:
Clean corn (moisture content about 13%) is put into raw material cabin 1, corn particle in raw material cabin 1 is delivered to carrier pipe 23 through corn particle elevator 2, cleaned by the permanent magnetism separator 3 that carrier pipe 23 is installed, permanent magnetism separator 3 can effectively prevent metal from entering tablet press machine 9 main frame pressure roller and damaging main frame.Then, flow through discharge valve 4 from permanent magnetism separator 3 and enter tempering tower 5, the discharge valve 4 at this place uniformly continous blanking can ensure that tempering tower 5 internal gas pressure is stablized simultaneously.Tempering tower 5 inwall is provided with high-order level meter 6 and low level level meter 7, and when material arrives high-order level meter 6 position, corn particle elevator 2 and discharge valve 4 will quit work.Now, pass into vapours by steam input pipe 8 in tempering tower 5, steam is drawn from steam output pipe 17, modulates the corn in tower, and generally modulating time is at 50 min ~ 60min, and the moisture content of corn brings up to 18% ~ 19% by 13%.Simultaneously, start tablet press machine 9, simultaneously, open air-introduced machine 18, by air-introduced machine 18 by corn particle with hot gas draw, compressing tablet main frame is started working, charging motor 903 starts operation, by the feed roller 904 rotated, the corn after modulation is sent in a pair relative compression roller 905 rotated, by the extruding of compression roller 905, corn is pressed into steam-flaked.When the material in tempering tower 5 reduces to low level level meter 7 position, corn particle elevator 2 and discharge valve 4 work on starting, and continue the material in raw material cabin 1 to be transported in tempering tower 5, so circulate.The gap of compression roller 905 is regulated by two extrusion oil cylinders 906, and the unit weight of steam-flaked corn is about 360g/L.
After above-mentioned steps, material forms wet corn compressing tablet, wet corn compressing tablet enters wet corn compressing tablet elevator 10 from the discharge bucket of tablet press machine 9 bottom, by wet corn compressing tablet elevator 10, wet corn compressing tablet is sent into Drying and cooling tower 13, Drying and cooling tower 13 top is provided with the second discharge valve 12, wet corn compressing tablet first enters from second discharge valve 12 at its top through tripper 19 from Drying and cooling tower 13, be spilled on the blanking sieve 1306 in the one-level drying chamber 1304 of topmost uniformly by tripper 19, then in one-level drying chamber 1304, vapours is provided by the First Heat Exchanger 1301 of one-level drying chamber 1304 side, from the bottom up vapours is blown to wet corn compressing tablet, carry out preliminary one-level to dry, the steam induced duct 24 that hot blast after oven dry is connected by one-level drying chamber 1304 top opposite side leads to induced air precipitator 11, then the feeding plate 1307 of isolating between one-level drying chamber 1304 and secondary drying chamber 1308 is moved by cylinder, wet corn compressing tablet through elementary oven dry falls into secondary drying chamber 1308, again dry, baking step in baking step one-level described above drying chamber 1304 is identical.After secondary drying, the feeding plate 1307 between secondary drying chamber 1308 and the cooling chamber below it 1303 is moved by cylinder, cooling chamber 1303 is fallen into temperature corn compressing tablet through what dry, the uncovered hopper 1305 be communicated with below cooling chamber 1303 passes into cold wind in cooling chamber 1303, cooling chamber 1303 opposite side top connects cold wind fairlead 25, and the wind after cooling corn compressing tablet is led to induced air precipitator 11 by cold wind fairlead 25.Thus, Drying and cooling is complete.Corn compressing tablet formed finished product, corn compressing tablet finished product enters the bottom of corn compressing tablet finished product elevator 14 from hopper 1305, finally by corn compressing tablet finished product elevator 14 by Pipeline transport to finished bin 15, wait for pack sell.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.
Claims (9)
1. a steam corn compressing tablet, dry, cooling integrated machine, it is characterized in that: comprise raw material cabin (1), tempering tower (5), tablet press machine (9), Drying and cooling tower (13) and finished bin (15), wherein raw material cabin (1) is communicated with the charging aperture of tempering tower (5) by the first material conveying mechanism, between the charging aperture and the first material conveying mechanism of tempering tower (5), permanent magnetism separator (3) is set, at described charging aperture place, discharge valve (4) is set, the outlet of described tempering tower (5) connects the feed opening (902) of tablet press machine (9), feed opening (902) side connects air-introduced machine (18) by pipeline, the outlet of tablet press machine (9) connects Drying and cooling tower (13) by the second material conveying mechanism, the hopper (1305) of Drying and cooling tower (13) connects finished bin (15).
2. a kind of steam corn compressing tablet according to claim 1, oven dry, cooling integrated machine, it is characterized in that: the first described material conveying mechanism and the second material conveying mechanism are bucket elevator, material inlet is arranged on bucket elevator bottom, and material outlet is arranged on the top of bucket elevator.
3. a kind of steam corn compressing tablet according to claim 1, oven dry, cooling integrated machine, it is characterized in that: described tempering tower (5) is the cylindrical shell with heat-insulation layer, the top center place of tempering tower (5) is provided with described charging aperture, charging aperture side connects steam output pipe (17), tempering tower (5) side, middle and lower part connects steam input pipe (8), the feed opening (902) at outlet tablet press machine (9) top of tempering tower (5) bottom.
4. a kind of steam corn compressing tablet according to claim 1, oven dry, cooling integrated machine, it is characterized in that: described Drying and cooling tower (13) is the inner cylindrical shell being provided with multilayer brewing chamber, cylindrical shell is connected with heat exchanger, steam induced duct (24) and cold wind fairlead (25), heat exchanger provides vapours for cylindrical shell, multilayer brewing chamber is communicated with setting up and down, and by moveable feeding plate (1307) isolation between multilayer brewing chamber.
5. a kind of steam corn compressing tablet according to claim 4, oven dry, cooling integrated machine, it is characterized in that: described multilayer brewing chamber comprises drying chamber and cooling chamber (1303), drying chamber is provided with multiple, blanking sieve (1306) is provided with in drying chamber, cooling chamber (1303) is arranged on the bottom of Drying and cooling tower (13), the hopper (1305) that the outlet of cooling chamber (1303) is uncovered;
Described heat exchanger is fixed and is communicated with in drying chamber side, and described steam induced duct (24) is connected to the opposite side of drying chamber, and described cold wind fairlead (25) is communicated with cooling chamber (1303) top.
6. a kind of steam corn compressing tablet according to claim 5, oven dry, cooling integrated machine, is characterized in that: the aperture of described blanking sieve (1306) is less than the diameter of corn compressing tablet.
7. a kind of steam corn compressing tablet according to claim 4 or 5, oven dry, cooling integrated machine, it is characterized in that: Drying and cooling tower (13) side is provided with induced air precipitator (11), described steam induced duct (24) is connected induced air precipitator (11) respectively with cold wind fairlead (25).
8. a kind of steam corn compressing tablet according to claim 4, oven dry, cooling integrated machine, it is characterized in that: below described Drying and cooling tower (13) inner top charging aperture, be provided with tripper (19), Drying and cooling tower (13) inwall side is provided with the lower level detector that inductor material level is put, and controls Drying and cooling tower (13) interior material blanking velocity and process by lower level detector.
9. a kind of steam corn compressing tablet according to claim 3, oven dry, cooling integrated machine, it is characterized in that: described tempering tower (5) upper inside wall material highest position and its lowest position are provided with level meter, control the interior material blanking velocity of tempering tower (5) and process by level meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510126872.7A CN104687221A (en) | 2015-03-23 | 2015-03-23 | Steam corn tabletting, drying and cooling integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510126872.7A CN104687221A (en) | 2015-03-23 | 2015-03-23 | Steam corn tabletting, drying and cooling integrated machine |
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| CN104687221A true CN104687221A (en) | 2015-06-10 |
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| CN201510126872.7A Pending CN104687221A (en) | 2015-03-23 | 2015-03-23 | Steam corn tabletting, drying and cooling integrated machine |
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Cited By (5)
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| CN106173835A (en) * | 2016-07-11 | 2016-12-07 | 大连市高昌机器制造有限公司 | Steam Semen Maydis tabletting movable fixture all-in-one and technique |
| CN109832651A (en) * | 2019-03-22 | 2019-06-04 | 迈安德集团有限公司 | A kind of inactivation is ripening device used |
| CN110150492A (en) * | 2019-06-20 | 2019-08-23 | 余祥凯 | A kind of nutrition-balanced pig starter feed and preparation method thereof |
| CN110833040A (en) * | 2018-08-15 | 2020-02-25 | 赵戬 | Alfalfa processing and dairy cow feeding integrated system and working method thereof |
| CN116268466A (en) * | 2023-04-03 | 2023-06-23 | 石家庄容川饲料有限公司 | Intelligent feed puffing and drying system and application method thereof |
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| CN116268466A (en) * | 2023-04-03 | 2023-06-23 | 石家庄容川饲料有限公司 | Intelligent feed puffing and drying system and application method thereof |
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