CN104687092A - Device and method for processing frozen and solidified egg product - Google Patents
Device and method for processing frozen and solidified egg product Download PDFInfo
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- CN104687092A CN104687092A CN201410687256.4A CN201410687256A CN104687092A CN 104687092 A CN104687092 A CN 104687092A CN 201410687256 A CN201410687256 A CN 201410687256A CN 104687092 A CN104687092 A CN 104687092A
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- 238000000034 method Methods 0.000 title claims abstract description 281
- 238000012545 processing Methods 0.000 title claims abstract description 123
- 239000002994 raw material Substances 0.000 claims abstract description 226
- 239000007788 liquid Substances 0.000 claims abstract description 160
- OENHQHLEOONYIE-UKMVMLAPSA-N all-trans beta-carotene Natural products CC=1CCCC(C)(C)C=1/C=C/C(/C)=C/C=C/C(/C)=C/C=C/C=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C OENHQHLEOONYIE-UKMVMLAPSA-N 0.000 claims abstract description 49
- 235000013734 beta-carotene Nutrition 0.000 claims abstract description 49
- TUPZEYHYWIEDIH-WAIFQNFQSA-N beta-carotene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1=C(C)CCCC1(C)C)C=CC=C(/C)C=CC2=CCCCC2(C)C TUPZEYHYWIEDIH-WAIFQNFQSA-N 0.000 claims abstract description 49
- 239000011648 beta-carotene Substances 0.000 claims abstract description 49
- 229960002747 betacarotene Drugs 0.000 claims abstract description 49
- 239000008157 edible vegetable oil Substances 0.000 claims abstract description 49
- 239000002562 thickening agent Substances 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- OENHQHLEOONYIE-JLTXGRSLSA-N β-Carotene Chemical compound CC=1CCCC(C)(C)C=1\C=C\C(\C)=C\C=C\C(\C)=C\C=C\C=C(/C)\C=C\C=C(/C)\C=C\C1=C(C)CCCC1(C)C OENHQHLEOONYIE-JLTXGRSLSA-N 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000001746 injection moulding Methods 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims description 244
- 238000001816 cooling Methods 0.000 claims description 43
- 238000007710 freezing Methods 0.000 claims description 39
- 230000008014 freezing Effects 0.000 claims description 39
- 238000005266 casting Methods 0.000 claims description 37
- 238000002347 injection Methods 0.000 claims description 26
- 239000007924 injection Substances 0.000 claims description 26
- 239000011344 liquid material Substances 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 21
- 238000009835 boiling Methods 0.000 claims description 19
- 238000003672 processing method Methods 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000013329 compounding Methods 0.000 abstract 2
- 235000011194 food seasoning agent Nutrition 0.000 abstract 1
- 235000013601 eggs Nutrition 0.000 description 157
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- 239000000203 mixture Substances 0.000 description 14
- 102000004169 proteins and genes Human genes 0.000 description 13
- 108090000623 proteins and genes Proteins 0.000 description 13
- 102000002322 Egg Proteins Human genes 0.000 description 12
- 108010000912 Egg Proteins Proteins 0.000 description 12
- 235000013345 egg yolk Nutrition 0.000 description 12
- 210000002969 egg yolk Anatomy 0.000 description 12
- 235000016709 nutrition Nutrition 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000002372 labelling Methods 0.000 description 4
- 235000013305 food Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013410 fast food Nutrition 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 238000004904 shortening Methods 0.000 description 2
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- 150000003722 vitamin derivatives Chemical class 0.000 description 2
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to the processing technology of egg products, and discloses a device and a method for processing a frozen and solidified egg product. The device comprises a compounding unit, a material mixing unit, a forming unit and a processing unit, wherein the compounding unit is used for processing raw materials of the egg products, namely 70 to 100% of egg liquid, 0 to 26% of egg powder, 0 to 10% of a thickening agent, 0 to 30% of edible oil, 0 to 0.5% of beta-carotene, 0 to 8% of seasoning, and 0 to 78% of water according to the total amount of the processing raw materials; the material mixing unit is used for mixing obtained processing raw materials; the forming unit is used for performing injection molding of the mixed liquid; the processing unit is used for processing the obtained liquid subjected to injection molding so as to obtain the solidified egg product.
Description
Technical field
The present invention relates to egg products process technology, particularly relate to a kind of processing unit (plant) and processing method of cryocoagulation egg products.
Background technology
The birds, beasts and eggs such as egg contain the mineral matter of the needed by human body such as rich in protein, fat, vitamin and iron, calcium, potassium, have mental-tranquilization, enrich blood and nourshing Yin and drynsessmoistening prescription effect, are a kind of common foods of nutritious, relative low price.
The prefabricated freezing egg products utilizing existing processing method to make, solve the egg shelf-life short, not easily long-distance problem of carrying.But there is the defects such as freezing rear mouthfeel is poor, the loss of preparation process Middle nutrition value in existing fast food egg products.
Summary of the invention
The technical problem to be solved in the present invention is, provides a kind of processing unit (plant) and processing method of cryocoagulation egg products, to keep the mouthfeel of fast food egg products, and keeps nutritive value composition wherein.
A processing unit (plant) for cryocoagulation egg products, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for;
material mixed cell, for mixing processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
A processing method for cryocoagulation egg products, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
A processing unit (plant) for cryocoagulation egg products, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for;
Material mixed cell, for being mixed into liquid by processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
A processing method for cryocoagulation egg products, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
A processing unit (plant) for cryocoagulation egg products, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for;
Material mixed cell, for mixing processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
A processing method for cryocoagulation egg products, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
The Advantageous achievement that the present invention obtains is:
The present invention, by the proportioning of adjustment powdered egg, egg liquid and various auxiliary material, achieves the object of providing package containing the egg products of multiple nutritional components.Utilizing various raw material rational proportion simultaneously, then through processing process, define the egg products of prefabricated cryocoagulation, is edible after realizing egg products secondary shortening; Utilize process technology that internal batch moisture can be made to pin instantaneously, prefabricated rear product structural state is kept in very short time, thus effectively keep the nutritional labeling of material and institutional framework not to be destroyed, thus can reach the object of the nutritional labeling of effective increase and maintenance egg products.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the processing unit (plant) of embodiment of the present invention cryocoagulation egg products;
Fig. 2-Fig. 4 is the schematic diagram of the processing method of the cryocoagulation egg products of the embodiment of the present invention respectively;
Detailed description of the invention
For making the technical problem to be solved in the present invention, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
In an embodiment of the present invention, to process raw material composition included different for the egg products of configuration.In embodiment one and two, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; In this embodiment three and four, described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; In embodiment five and six, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water.
Below describe particular content of the present invention in detail.
As shown in Figure 1, the processing unit (plant) of the cryocoagulation egg products of the embodiment of the present invention one, comprising:
Dosing 11, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for;
Material mixed cell 12, for mixing processing raw material of being obtained by described dosing;
Forming unit 13, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit 14, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
In a particular application, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into the liquid such as egg liquid, egg yolk liquid, protein liquid fast again.Described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.Described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
Accordingly, as shown in Figure 2, the embodiment of the present invention two provides a kind of processing method utilizing the cryocoagulation egg products of the device of embodiment one, and described method comprises:
Step 21, preparation egg products process raw material, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for.
Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
Step 22, process raw material be mixed into liquid by what obtain.
This step specifically comprises: first add the liquid material part mixed, comprising: water, egg liquid, edible oil, beta carotene; Then, add the powder part mixed, comprising: powdered egg, thickener, flavoring; Finally, mixing plant is used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
Step 23, the described liquid mixed to be injection molded.
This step specifically comprises: inject mould after the described liquid mixed is carried out vacuum or directly inject mould.In injection process, the liquid mixed can be injected completely, or point weight, fixed point injection mould, inject quantity and produce product weight calculating by actual.
Step 24, the liquid after described casting carried out processing process, obtain the egg products of curdled appearance.
This step specifically comprises: convert the liquid after described casting to solidify egg products through the processing and treating method that boiling, baking, microwave are shaping.
Conveniently production marketing, described method also can comprise:
Step 25, by the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
Step 26, by cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Step 27, the egg products after freezing to be packed by specification, card lot number, enter freezer and preserve, wait to deliver.
In above process, preferably, described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
It is below the concrete example of the processing unit (plant) of a kind of cryocoagulation egg products of the embodiment of the present invention one.
Wherein, composition graphs 5, described processing unit (plant) comprises:
(1), dosing 51, process raw material for preparing egg products, 80% of the total amount that processes raw material described in egg liquid accounts for, 3% of the total amount that processes raw material described in powdered egg accounts for, 2% of the total amount that processes raw material described in edible oil accounts for, 2% of the total amount that processes raw material described in flavoring accounts for, 10.8% of the total amount that processes raw material described in water accounts for, 2% of the total amount that processes raw material described in thickener accounts for, 0.2% of the total amount that processes raw material described in beta carotene accounts for.Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
(2), material mixed cell 52, for processing raw material of being obtained by described dosing is mixed into egg liquid, egg yolk liquid, protein liquid.Concrete, described material mixed cell stirs in the following order, first adds the liquid material part mixed, add the powder part mixed again, use mixing plant to stir, in whipping process, first low speed, again middling speed, fast, till liquid material and powder stir completely.
(3), forming unit 53, egg liquid, egg yolk liquid, protein liquid for being mixed by described material mixed cell carry out degassed injection molding, degassed separately injection molding, directly injection molding, directly separately injection molding.Wherein, inject mould after the liquid be stirred carries out vacuum or directly, inject completely, or point weight, fixed point injection mould, inject quantity and produce product weight calculating by actual.
(4), processing processing unit 54, for egg liquid, egg yolk liquid, protein liquid after the injection molding that will be obtained by described forming unit, through boiling, baking, microwave processing process, obtain the egg products of curdled appearance.
(5), cooling unit 55, for the egg products demoulding of will solidify or in mould, through cooling system, be cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C.
(6), packaging unit 56, for the egg products after freezing are packed by specification.Then, card lot number, enters freezer and preserves, wait to deliver.
Composition graphs 1, the embodiment of the present invention three additionally provides a kind of processing unit (plant) of cryocoagulation egg products, comprising:
Dosing 11, processes raw material for preparing egg products, described in process raw material and comprise: described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for;
Material mixed cell 12, for being mixed into liquid by processing raw material of being obtained by described dosing;
Forming unit 13, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit 14, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
In a particular application, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into the liquid such as egg liquid, egg yolk liquid, protein liquid fast again.Described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.Described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
Accordingly, shown in composition graphs 3, the embodiment of the present invention four provides a kind of processing method utilizing the cryocoagulation egg products of the device of embodiment three, and described method comprises:
Step 31, preparation egg products process raw material, described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for.
Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
Step 32, process raw material be mixed into liquid by what obtain.
This step specifically comprises: first add the liquid material part mixed, comprising: water, edible oil, beta carotene; Then, add the powder part mixed, comprising: powdered egg, thickener, flavoring; Finally, mixing plant is used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
Step 33, the described liquid mixed to be injection molded.
Step 34, the liquid after described casting carried out processing process, obtain the egg products of curdled appearance.
Step 33-34 can refer to the description of abovementioned steps 23-24.
Conveniently production marketing, described method also can comprise:
Step 35, by the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
Step 36, by cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Step 37, the egg products after freezing to be packed by specification, card lot number, enter freezer and preserve, wait to deliver.
In above process, preferably, described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
It is below the concrete example of the processing unit (plant) of a kind of cryocoagulation egg products of the embodiment of the present invention three.
Wherein, composition graphs 5, described processing unit (plant) comprises:
(1), dosing 51, process raw material for preparing egg products, 22% of the total amount that processes raw material described in powdered egg accounts for, 5% of the total amount that processes raw material described in edible oil accounts for, 2% of the total amount that processes raw material described in flavoring accounts for, 68.8% of the total amount that processes raw material described in water accounts for, 2% of the total amount that processes raw material described in thickener accounts for, 0.2% of the total amount that processes raw material described in beta carotene accounts for.Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
(2), material mixed cell 52, for processing raw material of being obtained by described dosing is mixed into egg liquid, egg yolk liquid, protein liquid.Concrete, described material mixed cell stirs in the following order, first adds the liquid material part mixed, add the powder part mixed again, use mixing plant to stir, in whipping process, first low speed, again middling speed, fast, till liquid material and powder stir completely.
(3), forming unit 53, egg liquid, egg yolk liquid, protein liquid for being mixed by described material mixed cell carry out degassed injection molding, degassed separately injection molding, directly injection molding, directly separately injection molding.Wherein, inject mould after the liquid be stirred carries out vacuum or directly, inject completely, or point weight, fixed point injection mould, inject quantity and produce product weight calculating by actual.
(4), processing processing unit 54, for egg liquid, egg yolk liquid, protein liquid after the injection molding that will be obtained by described forming unit, through boiling, baking, microwave processing process, obtain the egg products of curdled appearance.
(5), cooling unit 55, for the egg products demoulding of will solidify or in mould, through cooling system, be cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C.
(6) packaging unit 56, for packing the egg products after freezing by specification.Then, card lot number, enters freezer and preserves, wait to deliver.
Composition graphs 1, the embodiment of the present invention five additionally provides a kind of processing unit (plant) of cryocoagulation egg products, comprising:
Dosing 11, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for;
Material mixed cell 12, for mixing processing raw material of being obtained by described dosing;
Forming unit 13, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit 14, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
In a particular application, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into the liquid such as egg liquid, egg yolk liquid, protein liquid fast again.Described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.Described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
Accordingly, as shown in Figure 4, the embodiment of the present invention six provides a kind of processing method utilizing the cryocoagulation egg products of the device of embodiment five, and described method comprises:
Step 41, preparation egg products process raw material, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for.
Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
Step 42, process raw material be mixed into liquid by what obtain.
This step specifically comprises: first add the liquid material part mixed, comprising: water, egg liquid, edible oil, beta carotene; Then add the powder part mixed, comprising: thickener, flavoring; Mixing plant is finally used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
Step 43, the described liquid mixed to be injection molded.
Step 44, the liquid after described casting carried out processing process, obtain the egg products of curdled appearance.
Step 43-44 can refer to the description of abovementioned steps 23-24.
Conveniently production marketing, described method also can comprise:
By the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Egg products after freezing are packed by specification.
In above process, preferably, described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
It is below the concrete example of the processing unit (plant) of a kind of cryocoagulation egg products of the embodiment of the present invention five.
Wherein, composition graphs 5, described processing unit (plant) comprises:
(1), dosing 51, process raw material for preparing egg products, 83% of the total amount that processes raw material described in egg liquid accounts for, 2% of the total amount that processes raw material described in edible oil accounts for, 2% of the total amount that processes raw material described in flavoring accounts for, 10.8% of the total amount that processes raw material described in water accounts for, 2% of the total amount that processes raw material described in thickener accounts for, 0.2% of the total amount that processes raw material described in beta carotene accounts for.Weigh according to above-mentioned batching, will process raw material and carry out premix in early stage, powder and liquid material mix separately, and various raw material needs precise.
(2), material mixed cell 52, for processing raw material of being obtained by described dosing is mixed into egg liquid, egg yolk liquid, protein liquid.Concrete, described material mixed cell stirs in the following order, first adds the liquid material part mixed, add the powder part mixed again, use mixing plant to stir, in whipping process, first low speed, again middling speed, fast, till liquid material and powder stir completely.
(3), forming unit 53, egg liquid, egg yolk liquid, protein liquid for being mixed by described material mixed cell carry out degassed injection molding, degassed separately injection molding, directly injection molding, directly separately injection molding.Wherein, inject mould after the liquid be stirred carries out vacuum or directly, inject completely, or point weight, fixed point injection mould, inject quantity and produce product weight calculating by actual.
(4), processing processing unit 54, for egg liquid, egg yolk liquid, protein liquid after the injection molding that will be obtained by described forming unit, through boiling, baking, microwave processing process, obtain the egg products of curdled appearance.
(5), cooling unit 55, for the egg products demoulding of will solidify or in mould, through cooling system, be cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C.
(6), packaging unit 56, for the egg products after freezing are packed by specification.Then, card lot number, enters freezer and preserves, wait to deliver.
As can be seen from above scheme, the present invention, by the proportioning of adjustment powdered egg, egg liquid and various auxiliary material, achieves the object of providing package containing the egg products of multiple nutritional components.Utilize various raw material rational proportion simultaneously, then through heating, cooling, freeze cutting process, define the egg products of prefabricated cryocoagulation, be edible after realizing egg products secondary shortening, thus reach conveniently object.In addition, utilize quick freezing process technology that internal batch moisture can be made to pin instantaneously, keep prefabricated rear product structural state in very short time, thus effectively keep the nutritional labeling of material and institutional framework not to be destroyed, thus can reach the object of the nutritional labeling effectively increasing and keep egg products.
The egg products obtained according to above-mentioned processes be faint yellow, buff, yellow-white, pie and irregular granular, there is the distinctive local flavor of egg, specification is between 1-25cm.
In sale process, the egg products made according to the method described above can be packed by specification.Packaging is divided into inside and outside two kinds, and inner bag uses food grade plastic packaging, adopts heat sealing process, avoids product to drop out contaminated; External packing uses the corrugated case of high strength, in order to avoid affect product appearance shape when finished product crushes by external force.
After tested, egg products finished product consistent internal structure is solidified by the prefabricated of above-described embodiment, Fast Restoration is got final product after post bake, rich in nutrition content, every hectogram is solidified egg products protein content and is greater than 5g, vitamin and calcium, sodium, zinc, potassium, iron etc. to the useful trace element of health also higher than like product; In addition, the said goods remains the distinctive delicious food of egg, cheap, convenient and swift, and market radiation scope is wide, has wide using value and market prospects.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (33)
1. a processing unit (plant) for cryocoagulation egg products, is characterized in that, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for;
Material mixed cell, for mixing processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
2. device according to claim 1, is characterized in that, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into liquid fast again.
3. device according to claim 1, is characterized in that, described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.
4. device according to claim 1, is characterized in that, described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
5., according to the arbitrary described device of claim 1-4, it is characterized in that, described device also comprises:
Cooling unit, for the egg products demoulding of will solidify or in mould, through cooling system, is cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Packaging unit, for packing the egg products after freezing by specification.
6. utilize a processing method for the cryocoagulation egg products of the processing unit (plant) of the cryocoagulation egg products described in claim 1, it is characterized in that, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: egg liquid, powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0%-26% of the total amount that processes raw material described in powdered egg accounts for, the 0%-10% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-78% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
7. method according to claim 6, is characterized in that, described processing raw material of obtaining is mixed into liquid and comprises:
Add the liquid material part mixed, comprising: water, egg liquid, edible oil, beta carotene;
Add the powder part mixed, comprising: powdered egg, thickener, flavoring;
Mixing plant is used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
8. method according to claim 6, is characterized in that, described being injection molded by the described liquid mixed comprises:
Inject mould after the described liquid mixed is carried out vacuum or directly inject mould.
9. method according to claim 6, is characterized in that, describedly liquid after described casting is carried out processing process, obtains the egg products of curdled appearance and comprises:
The liquid after described casting is converted to solidify egg products through the processing and treating method that boiling, baking, microwave are shaping.
10., according to the arbitrary described method of claim 6-9, it is characterized in that, described method also comprises:
By the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Egg products after freezing are packed by specification.
11. methods according to claim 10, is characterized in that,
Described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
The processing unit (plant) of 12. 1 kinds of cryocoagulation egg products, is characterized in that, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for;
Material mixed cell, for being mixed into liquid by processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
13. devices according to claim 12, is characterized in that, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into liquid fast again.
14. devices according to claim 12, is characterized in that, described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.
15. devices according to claim 12, is characterized in that, described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
16. according to the arbitrary described device of claim 12-14, and it is characterized in that, described device also comprises:
Cooling unit, for the egg products demoulding of will solidify or in mould, through cooling system, is cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Packaging unit, for packing the egg products after freezing by specification.
17. 1 kinds of processing methods utilizing the cryocoagulation egg products of the processing unit (plant) of the cryocoagulation egg products described in claim 12, it is characterized in that, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: powdered egg, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 15%-35% of the total amount that processes raw material described in powdered egg accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-76% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
18. methods according to claim 17, is characterized in that, described processing raw material of obtaining is mixed into liquid and comprises:
Add the liquid material part mixed, comprising: water, edible oil, beta carotene;
Add the powder part mixed, comprising: powdered egg, thickener, flavoring;
Mixing plant is used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
19. methods according to claim 17, is characterized in that, described being injection molded by the described liquid mixed comprises:
Inject mould after the described liquid mixed is carried out vacuum or directly inject mould.
20. methods according to claim 17, is characterized in that, describedly liquid after described casting are carried out processing process, obtain the egg products of curdled appearance and comprise:
The liquid after described casting is converted to solidify egg products through the processing and treating method that boiling, baking, microwave are shaping.
21. according to the arbitrary described method of claim 17-20, and it is characterized in that, described method also comprises:
By the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Egg products after freezing are packed by specification.
22. methods according to claim 21, is characterized in that,
Described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
The processing unit (plant) of 23. 1 kinds of cryocoagulation egg products, is characterized in that, comprising:
Dosing, processes raw material for preparing egg products, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for;
Material mixed cell, for mixing processing raw material of being obtained by described dosing;
Forming unit, is injection molded for the liquid mixed by described material mixed cell;
Processing processing unit, carries out processing process for the liquid after the casting that will be obtained by described forming unit, the egg products of acquisition curdled appearance.
24. devices according to claim 23, is characterized in that, described material mixed cell specifically for by obtained by described dosing process raw material according to first low speed, again middling speed, mode is mixed into liquid fast again.
25. devices according to claim 23, is characterized in that, described forming unit carries out degassed injection molding, degassed separately injection molding, directly injection molding specifically for the liquid mixed by described material mixed cell, directly separates casting.
26. devices according to claim 23, is characterized in that, described processing processing unit carries out, through boiling, baking, microwave processing process, obtaining the egg products of curdled appearance specifically for the liquid after the casting that will be obtained by described forming unit.
27. according to the arbitrary described device of claim 23-26, and it is characterized in that, described device also comprises:
Cooling unit, for the egg products demoulding of will solidify or in mould, through cooling system, is cooled to 15-35 DEG C rapidly; By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Packaging unit, for packing the egg products after freezing by specification.
28. 1 kinds of processing methods utilizing the cryocoagulation egg products of the processing unit (plant) of the cryocoagulation egg products described in claim 23, it is characterized in that, described method comprises:
Preparation egg products process raw material, described in process raw material and comprise: egg liquid, thickener, edible oil, beta carotene, flavoring and water; Wherein, the 70%-100% of the total amount that processes raw material described in egg liquid accounts for, the 0.1%-8% of the total amount that processes raw material described in thickener accounts for, the 0%-30% of the total amount that processes raw material described in edible oil accounts for, the 0%-0.5% of the total amount that processes raw material described in beta carotene accounts for, the 0.1%-8% of the total amount that processes raw material described in flavoring accounts for, the 0%-20% of the total amount that processes raw material described in water accounts for;
Processing raw material of acquisition is mixed into liquid;
The described liquid mixed is injection molded;
Liquid after described casting is carried out processing process, obtain the egg products of curdled appearance.
29. methods according to claim 28, is characterized in that, described processing raw material of obtaining is mixed into liquid and comprises:
Add the liquid material part mixed, comprising: water, egg liquid, edible oil, beta carotene;
Add the powder part mixed, comprising: thickener, flavoring;
Mixing plant is used to stir, in whipping process, first low speed, again middling speed, quick again, till liquid material part and powder part stir completely.
30. methods according to claim 28, is characterized in that, described being injection molded by the described liquid mixed comprises:
Inject mould after the described liquid mixed is carried out vacuum or directly inject mould.
31. methods according to claim 28, is characterized in that, describedly liquid after described casting are carried out processing process, obtain the egg products of curdled appearance and comprise:
The liquid after described casting is converted to solidify egg products through the processing and treating method that boiling, baking, microwave are shaping.
32. according to the arbitrary described method of claim 28-31, and it is characterized in that, described method also comprises:
By the egg products demoulding of solidifying or in mould, through cooling system, be cooled to 15-35 DEG C rapidly;
By cooling after the egg products demoulding or in mould, enter freezer or freezing line, be refrigerated to less than-18 DEG C;
Egg products after freezing are packed by specification.
33. methods according to claim 32, is characterized in that,
Described boiling temperature is 90 DEG C, keeps 20 minutes; The chilling temperature of described cooling system is set as that 15 DEG C of circulated airs keep 10 minutes; By the egg products demoulding after cooling or put into 35 DEG C of freezers or freezing 45 minutes of freezing line in mould.
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Application publication date: 20150610 |
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| RJ01 | Rejection of invention patent application after publication |