CN104680018A - Analyzing and optimizing method for hydrostatic guideway to inhibit inertia force impact - Google Patents
Analyzing and optimizing method for hydrostatic guideway to inhibit inertia force impact Download PDFInfo
- Publication number
- CN104680018A CN104680018A CN201510102727.5A CN201510102727A CN104680018A CN 104680018 A CN104680018 A CN 104680018A CN 201510102727 A CN201510102727 A CN 201510102727A CN 104680018 A CN104680018 A CN 104680018A
- Authority
- CN
- China
- Prior art keywords
- overbar
- centerdot
- partiald
- delta
- dimensionless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention relates to an analyzing and optimizing method for a hydrostatic guideway to inhibit inertia force impact, and belongs to the technical field of hydrostatic support and lubricating design. The hydrostatic guideway is widely applied to a heavy machine tool. When a gantry of the heavy machine tool is started or braked, the heavy machine tool is swung because of the influence of the inertia force, so the influence on the processing accuracy is caused, and the risk exists; when the hydrostatic guideway is designed, the requirement of bearing capacity needs to be met, and the influence of starting and stopping impact needs to be considered. The analyzing and optimizing method has the advantages that according to a hydrostatic guideway model of the heavy machine tool, a Reynolds equation for the change of oil film thickness is introduced; the bending deformation and linear offset are simultaneously introduced into the oil film thickness change process, so as to simulate the actual working condition; a finite difference method is used, and the iteration is performed by a successive overrelaxation method to solve a numerical solution of the pressure; according to the pressure solution and the oil supply parameters, the change of the bearing property under the tilting condition caused by different inertia forces is analyzed; the optimizing scheme is provided for the analysis results under the condition of attempting different oil pad structures, and the capability of the hydrostatic guideway resisting the inertia force impact is improved.
Description
Technical field
The present invention is a kind of analysis and optimization method that hydrostatic slideway suppresses inertial force impact, belongs to static pressure and supports and Lubrication Design technical field.
Background technology
Current static pressure support system is applied widely in heavy machine tool, and hydrostatic slideway is a kind of typical apply wherein.External oil feed pump provides pressure oil by the lubricating pad installed under pipeline direction guiding rail slide, and the pressure of fluid in oily pocket is the major part of hydrostatic slideway load-bearing capacity, and the hydrostatic effects of oil when flowing through lubricating pad sealing oil edge is the key maintaining pressure in oily pocket.Generally, gantry height of heavy machine tool is some rice, own wt more than hundred tons, so start or braking time, because the impact of inertial force will inevitably be rocked.This rocking not only can affect machining precision, there is the potential danger damaging cutter or workpiece simultaneously.So hydrostatic slideway is when designing, the not only demand of demand fulfillment static bearing capacity, also will consider the impact of start/stop impact simultaneously.If the inertial force impact resistant ability of heavy gantry machine tool can be improved, the acceleration of motion at gantry can be improved on the basis ensureing safety and machining precision, thus increase work efficiency.The inertial force impact resistant ability of gantry machine tool can be passed judgment on from two aspects: the inclined degree of guide rail or the moment size in equal inclined degree lower guideway generation when affecting by the impact of equal inertial force.
When solving the problem of pressure distribution in sealing oil edge in hydrostatic slideway, Reynolds equation is main analytical approach.Solving of Reynolds equation is the basis analyzing hydrostatic slideway load-carrying properties, but due to its equation itself be partial differential equation of second order, asking for of analytic solution is more difficult, so based on numerical method in the analytical approach of static pressure support system more at present.Finite difference method is a kind of very practical numerical method, and the differential equation can change algebraic equation into by finite difference method is approximate, then is solved by the method for value solving of algebraic equation, finally obtains the approximate solution of pressure distribution in sealing oil edge.
Summary of the invention
The present invention, according to the hydrostatic slideway model of heavy machine tool, applies a kind of Reynolds equation introducing oil film thickness change.Introduce flexural deformation and linear deflection to simulate actual condition in the change of oil film thickness simultaneously.Use finite difference method, carry out by successive overrelaxation method the numerical solution that iteration asks for pressure.The change of load-carrying properties in the situation of toppling caused at different inertial force according to the solution of pressure and fuel delivery parameters analysis.Wherein fuel system selects common quantitative oil feed pump.The analysis result attempted under different oil pad structure need look for prioritization scheme, improves the opposing inertial force impact capacity of hydrostatic slideway.
First set up according to the structure of gantry machine tool and inertial force situation and a kind ofly consider the flexural deformation of guide rail slide and the oblique model of linear deflection, to simulate actual condition simultaneously.Substitute into Reynolds equation according to this oblique model as oil clearance condition again, solve, obtain pressure distribution.Bearing capacity and moment of resistance is solved afterwards according to pressure distribution and fuel system.Finally by attempting different oil pad structures, the size of contrast moment of resistance, draws the optimum results of oil pad structure.
The hydrostatic slideway load-bearing capacity analysis method of consideration guide pass distortion provided by the invention comprises the following steps:
S1. the oil film thickness under inertial force percussive action is first introduced:
Wherein: d
zfor the side-play amount of oil film thickness; S is bending section length; δ is maximum offset.The corresponding a kind of drift condition of each different δ value.
S2. again the parameter in hydrostatic slideway is carried out to the nondimensionalization of variable;
Wherein: p is pressure; p
0for pressure in oily pocket; L is hydrostatic slideway lubricating pad length; B is hydrostatic slideway lubricating pad width; W is load-bearing capacity; M
yfor y direction opposing upsetting moment; Q is flow; U
xfor guide moving velocity; H is oil film thickness; η is oil viscosity.
for dimensionless pressure;
for non-dimensional length;
for dimensionless width;
for dimensionless thickness;
for dimensionless bearing capacity;
for y direction dimensionless opposing upsetting moment;
for dimensionless holds flow;
for dimensionless guide moving velocity;
for dimensionless oil film thickness.
S3. according to model Reynolds equation to be simplified and by discrete by finite difference method for the Reynolds equation after simplifying; Generally, the translational speed of hydrostatic slideway is less demanding, so heat-dissipating problem not obvious, namely the viscosity B coefficent of support liq and variable density can be ignored, and the Reynolds equation after simplification is:
By the Reynolds equation after finite difference method Approximation Discrete be:
Wherein:
for x direction discrete steps;
for y direction discrete steps; I is x direction infinitesimal counting; J is y direction infinitesimal counting.
S4. bearing capacity and moment of resistance is solved after obtaining the numerical solution of pressure:
Wherein: Q
efor the fuel supply flow rate of each lubricating pad;
for the distance that coordinate is i, j nodal point separation slide center.
S5. according to the above results, the analysis that multiple different lubricating pad size carries out load-bearing capacity is attempted, the optimum solution that under searching same tilt degree, moment of resistance is maximum.
Consider that the hydrostatic slideway load-bearing capacity analysis method tool of guide pass distortion has the following advantages.
1, introduce flexural deformation and linear deflection when analyzing the guide rail slide that causes of inertial force and tilting to simulate actual operating conditions simultaneously, obtain the oil film oblique form tallied with the actual situation.
2, apply finite difference method and solve the Reynolds equation being difficult to obtain analytic solution, and carry out load-carrying properties analysis according to the pressure distribution drawn.
3, the mode by changing lubricating pad size improves the moment of resistance that hydrostatic slideway produces under equal inclined degree, thus improves its inertial force impact resistant ability, improves the reliability of guide rail work.
Accompanying drawing explanation
Fig. 1 is inertial force impact resistant capability analysis and the optimization method process flow diagram of hydrostatic slideway.
Fig. 2 is the structural representation of hydrostatic slideway.
Fig. 3 is the structural representation of hydrostatic slideway lubricating pad.
Fig. 4 a is the situation of change of hydrostatic slideway moment of resistance with side-play amount.
Fig. 4 b is the situation of change of oil film thickness of hydrostatic guide way with side-play amount.
Embodiment
With guide rail slide offset delta=2 × 10
-5m, Q
e=3.3 × 10
-6m
3/ s is example when single slide is equipped with 5 lubricating pads.As shown in Figure 2, if the long L of lubricating pad, wide B; The wide b of the oil long l of pocket; Design oil film thickness is H
0.
When solving pressure, introduce Reynolds equation boundary condition:
Process flow diagram according to Fig. 1, calculates pressure distribution and guide rail surface distortion distribution in each lubricating pad, and calculates bearing capacity and the moment of resistance of guide rail according to this result.Wherein the bearing capacity of hydrostatic slideway act as the weight supporting gantry frame, and the deadweight of gantry frame changes hardly in the course of the work, so the actual carrying capacity of hydrostatic slideway is constant, but due to the change of dimensionless bearing capacity, oil film will be caused thinning, and this is the embodiment that a kind of load-bearing capacity reduces.Result of calculation is as shown in Fig. 4 a-4b.
The guide rail of each lubricating pad supports the contribution difference of resistance to capsizing, if only change the length L of each lubricating pad and do not change the overall length of oily pocket proportion l/L and slide, hydrostatic slideway is being constant without the static load-carrying properties under inclination conditions, so just can improve the ability that opposing inertial force impacts under the prerequisite not affecting static supporting effect.Consider the symmetry of inertial force when acceleration or deceleration, so when changing L, 1 ensured
stwith 5
thequal, 2
ndwith 4
ththe size of the length of equal, 5 lubricating pads and each lubricating pad simultaneously of remaining unchanged is greater than zero.Optimizing constraint condition is:
By attempting the length dimension of multiple lubricating pad, calculating oil film thickness and moment of resistance, finding optimum solution wherein.Under this constraint condition, work as L
1st=0.9, L
2nd=0.15, L
3rdobtain optimum solution when=0.9, opposing upsetting moment is just improved about 100% by the oil film thickness that only have lost less than 10%.
Claims (1)
1. hydrostatic slideway suppresses the analysis and optimization method that inertial force impacts, and it is characterized in that: the implementation procedure of the method is as follows,
S1. the oil film thickness under inertial force percussive action is first introduced:
Wherein: d
zfor the side-play amount of oil film thickness; S is bending section length; δ is maximum offset; The corresponding a kind of drift condition of each different δ value;
S2. again the parameter in hydrostatic slideway is carried out to the nondimensionalization of variable;
Wherein: p is pressure; p
0for pressure in oily pocket; L is hydrostatic slideway lubricating pad length; B is hydrostatic slideway lubricating pad width; W is load-bearing capacity; M
yfor y direction opposing upsetting moment; Q is flow; U
xfor guide moving velocity; H is oil film thickness; η is oil viscosity;
for dimensionless pressure;
for non-dimensional length;
for dimensionless width;
for dimensionless thickness;
for dimensionless bearing capacity;
for y direction dimensionless opposing upsetting moment;
for dimensionless holds flow;
for dimensionless guide moving velocity;
for dimensionless oil film thickness;
S3. according to model Reynolds equation to be simplified and by discrete by finite difference method for the Reynolds equation after simplifying; Generally, the translational speed of hydrostatic slideway is less demanding, so heat-dissipating problem not obvious, namely the viscosity B coefficent of support liq and variable density can be ignored, and the Reynolds equation after simplification is:
By the Reynolds equation after finite difference method Approximation Discrete be:
Wherein:
for x direction discrete steps;
for y direction discrete steps; I is x direction infinitesimal counting; J is y direction infinitesimal counting;
S4. bearing capacity and moment of resistance is solved after obtaining the numerical solution of pressure:
Wherein: Q
efor the fuel supply flow rate of each lubricating pad;
for the distance that coordinate is i, j nodal point separation slide center;
S5. according to the above results, the analysis that multiple different lubricating pad size carries out load-bearing capacity is attempted, the optimum solution that under searching same tilt degree, moment of resistance is maximum.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510102727.5A CN104680018B (en) | 2015-03-09 | 2015-03-09 | A kind of hydrostatic slideway suppresses the analysis and optimization method of inertia force impact |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510102727.5A CN104680018B (en) | 2015-03-09 | 2015-03-09 | A kind of hydrostatic slideway suppresses the analysis and optimization method of inertia force impact |
Publications (2)
Publication Number | Publication Date |
---|---|
CN104680018A true CN104680018A (en) | 2015-06-03 |
CN104680018B CN104680018B (en) | 2018-03-30 |
Family
ID=53315051
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510102727.5A Expired - Fee Related CN104680018B (en) | 2015-03-09 | 2015-03-09 | A kind of hydrostatic slideway suppresses the analysis and optimization method of inertia force impact |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN104680018B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105117614A (en) * | 2015-10-10 | 2015-12-02 | 北京工业大学 | Optimization method for static pressure ram cutting force resisting stiffness of opposite oil pads |
CN105677972A (en) * | 2016-01-07 | 2016-06-15 | 燕山大学 | Precise bearing capacity calculation method for hydrostatic guide rail |
CN106777467A (en) * | 2016-11-09 | 2017-05-31 | 北京工业大学 | A kind of static pressure slide static balance computational methods for considering fluid structurecoupling |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103823940A (en) * | 2014-03-07 | 2014-05-28 | 北京工业大学 | Static-pressure turntable dynamic response computing method based on overall dynamical model |
CN103823788A (en) * | 2014-03-09 | 2014-05-28 | 北京工业大学 | Method for analyzing static pressure turntable bearing capacity under linear deformation |
CN104091021A (en) * | 2014-07-11 | 2014-10-08 | 北京工业大学 | Method for calculating bearing capacity of oil pad when oil pad inclines |
CN104143026A (en) * | 2014-07-31 | 2014-11-12 | 北京工业大学 | Method for calculating properties of hydrostatic oil pad by considering inclination and heat |
-
2015
- 2015-03-09 CN CN201510102727.5A patent/CN104680018B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103823940A (en) * | 2014-03-07 | 2014-05-28 | 北京工业大学 | Static-pressure turntable dynamic response computing method based on overall dynamical model |
CN103823788A (en) * | 2014-03-09 | 2014-05-28 | 北京工业大学 | Method for analyzing static pressure turntable bearing capacity under linear deformation |
CN104091021A (en) * | 2014-07-11 | 2014-10-08 | 北京工业大学 | Method for calculating bearing capacity of oil pad when oil pad inclines |
CN104143026A (en) * | 2014-07-31 | 2014-11-12 | 北京工业大学 | Method for calculating properties of hydrostatic oil pad by considering inclination and heat |
Non-Patent Citations (7)
Title |
---|
D.A.BOMPOS等: "journal bearing stiffness and dampingcoefficients using nanomagnetorheological fluids and stability analysis", 《JOURNAL OF TRIBOLIGY》 * |
E.DE LA GUERRA OCHOA等: "film thickness predictions for line contact using a new reynolds-carreau equation", 《TRIBOLOGY INTERNATIONAL》 * |
LIGANG CAI等: "the study of surface roughness on the hydrostatic pads of heavy rotary table", 《2013 2ND INTERNATIONAL SYMPOSIUM ON INSTRUMENTATION AND MEASUREMENT,SENSOR NETWORK AND AUTOMATION(IMSNA)》 * |
TZECHI HSU等: "lubrication perfeomance of short journal bearings considering the effects of surface roughness and magnetic field", 《TRIBOLOGY INTERNATIONAL》 * |
卢华阳等: "液体静压导轨支承油膜的有限元分析", 《机床与液压》 * |
查云飞: "类菱形车转向系统研究与分析", 《中国博士学位论文全文数据库 工程科技II辑》 * |
黄振: "高速重载下恒流静压导轨性能研究", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105117614A (en) * | 2015-10-10 | 2015-12-02 | 北京工业大学 | Optimization method for static pressure ram cutting force resisting stiffness of opposite oil pads |
CN105117614B (en) * | 2015-10-10 | 2017-10-13 | 北京工业大学 | A kind of static pressure ram cutting force for opposed lubricating pad resists stiffness optimization method |
CN105677972A (en) * | 2016-01-07 | 2016-06-15 | 燕山大学 | Precise bearing capacity calculation method for hydrostatic guide rail |
CN106777467A (en) * | 2016-11-09 | 2017-05-31 | 北京工业大学 | A kind of static pressure slide static balance computational methods for considering fluid structurecoupling |
CN106777467B (en) * | 2016-11-09 | 2020-05-22 | 北京工业大学 | Static pressure sliding seat static balance calculation method considering fluid-solid coupling |
Also Published As
Publication number | Publication date |
---|---|
CN104680018B (en) | 2018-03-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101866378B (en) | Method for solving rigidity of plate spring by using automatic dynamic analysis of mechanical system (ADAMS) | |
Iwata et al. | Process modeling of orthogonal cutting by the rigid-plastic finite element method | |
CN104680018A (en) | Analyzing and optimizing method for hydrostatic guideway to inhibit inertia force impact | |
CN107169158B (en) | Static pressure sliding seat working performance calculation method based on fluid-solid coupling effect | |
CN103823940A (en) | Static-pressure turntable dynamic response computing method based on overall dynamical model | |
CN103226633A (en) | Static pressure oil pad flow field characteristic simulation optimizing method | |
CN110096784B (en) | Rapid calculation and design method of radial sliding bearing with axial pressure difference | |
CN105569641A (en) | Horizontal well transient pressure rapid calculation model establishing method capable of improving near-wellbore pressure drop | |
Wan et al. | Characteristics and mechanism of top burr formation in slotting microchannels using arrayed thin slotting cutters | |
CN104462752B (en) | A kind of hydrostatic slideway load-bearing capacity analysis method for considering guide rail facial disfigurement | |
CN106845117A (en) | Guide pair of machine tool linearity decline computational methods under a kind of random wear working condition | |
CN104537189B (en) | A kind of static pressure turntable kinematic error modeling and computational methods | |
CN104091021A (en) | Method for calculating bearing capacity of oil pad when oil pad inclines | |
CN106141808A (en) | A kind of change cutting-depth adjusting device and radial cutting parameter optimization process | |
Klocke et al. | Fluid structure interaction of thin graphite electrodes during flushing movements in sinking electrical discharge machining | |
CN103499501B (en) | A kind of sucker rod wear evaluation method and device based on well liquid lubricant effect | |
CN106777467A (en) | A kind of static pressure slide static balance computational methods for considering fluid structurecoupling | |
Salfeld et al. | Analysis of machine influence on process stability in sheet bulk metal forming | |
CN105095536B (en) | A kind of static pressure oil pad flow field characteristic numerical value emulation method considering surface topography | |
Bekaev et al. | Predicting the surface quality in discontinuous cutting | |
CN103823788B (en) | A kind of static pressure turntable load-bearing capacity analysis method under linear deformation | |
CN106503391A (en) | A kind of quick computational methods of Rectangular Hydrostatic lubricating pad of consideration fluid structurecoupling | |
Abbadeni et al. | Finite element analysis of fluid-structure interaction in the hydromechanical deep drawing process | |
CN104091004A (en) | Quantitative hydrostatic rotary table optimized design method based on improved particle swarm algorithm | |
CN106195006A (en) | A kind of method determining hydrostatic slideway optimal liquid resistance ratio |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180330 |
|
CF01 | Termination of patent right due to non-payment of annual fee |