CN104677107B - A kind of vibration soaking pit - Google Patents
A kind of vibration soaking pit Download PDFInfo
- Publication number
- CN104677107B CN104677107B CN201510111434.3A CN201510111434A CN104677107B CN 104677107 B CN104677107 B CN 104677107B CN 201510111434 A CN201510111434 A CN 201510111434A CN 104677107 B CN104677107 B CN 104677107B
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- wind dish
- needle bar
- heater
- dish
- soaking pit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The present invention relates to a kind of vibration soaking pit, this vibration aluminium melting furnace includes body of heater, insulated shell, burner, smoke exhaust pipe and liquid outlet;The inwall at described body of heater top is installed with wind dish rotating shaft;In described wind dish rotating shaft, turning set is provided with internal in hollow wind dish;Bottom surface at described wind dish is provided with needle bar, and each described needle bar is parallel to each other and is perpendicular to the bottom surface of wind dish;The upper end of each described needle bar is run through the bottom surface of wind dish and is fixed on the inwall of wind dish end face, and each described needle bar extends downward in aluminum liquid;It is filled with in described wind dish and freely movable can hit pearl;The side perisporium of described wind dish offers ratchet-like texture, the side perisporium of described wind dish is further opened with vent;This vibration soaking pit can temperature of aluminum liquid in active balance body of heater, improve aluminum melting quality, reduce smoke contamination simultaneously.
Description
Technical field
The present invention relates to a kind of small-sized aluminium metallurgy equipment, particularly, be a kind of aluminium melting furnace.
Background technology
Need to use in back yard industry produces aluminium melting furnace carry out remaining for aluminum profile extrusion leftover pieces merging, recycling;The aluminium melting furnace that industry is commonly used is heat accumulation type aluminum melting furnace, this aluminium melting furnace can be effectively improved the thermal efficiency of aluminium melting furnace and ensure that aluminum liquid surface can thermally equivalent simultaneously, it is effectively improved quality and the energy utilization rate of product, owing to the heating source of this aluminium melting furnace is in upper of furnace body, therefore during aluminum melting, the temperature on aluminum liquid top is higher, the temperature of bottom is relatively low, cause the temperature within aluminum liquid uneven, in this makes aluminium melting furnace, part aluminum liquid scaling loss is serious, alumina content in flue dust is sharply increased, serious environment pollution;Furnace body temperature inequality also can shorten the service life of sidewall of the furnace body simultaneously.
Summary of the invention
For the problems referred to above, the present invention provides a kind of vibration soaking pit, this vibration soaking pit can temperature of aluminum liquid in active balance body of heater, improve aluminum melting quality, reduce smoke contamination simultaneously.
For solving the problems referred to above, the technical solution adopted in the present invention is: this vibration soaking pit
Include body of heater, insulated shell, burner, smoke exhaust pipe and liquid outlet;Described body of heater is wrapped up by insulated shell, and described burner and smoke exhaust pipe are arranged on the upper end of sidewall of the furnace body, and described liquid outlet is opened in the lower end of sidewall of the furnace body;The inwall at described body of heater top is installed with wind dish rotating shaft;In described wind dish rotating shaft, turning set is provided with internal in hollow wind dish, and described wind dish is positioned at the top of aluminum liquid, and the end face of described wind dish is parallel with body of heater top;Bottom surface at described wind dish is provided with needle bar, and each described needle bar is parallel to each other and is perpendicular to the bottom surface of wind dish;The upper end of each described needle bar is run through the bottom surface of wind dish and is fixed on the inwall of wind dish end face, and each described needle bar extends downward in aluminum liquid;It is filled with in described wind dish and freely movable can hit pearl;The side perisporium of described wind dish offers ratchet-like texture, the side perisporium of described wind dish is further opened with vent.
The invention has the beneficial effects as follows: after aluminium melting furnace is started working, eject high-temperature high-pressure fuel gas at burner and body of heater and aluminium are heated;High-temperature high-pressure fuel gas is in course of injection, and the side perisporium of wind dish described in constant impingement, described wind dish is under the promotion of combustion gas, along the direction of texture, rotates around described wind dish rotating shaft;During wind dish rotates, high-temperature high-pressure fuel gas flows into from described vent, flows out;During fuel gas flow, described in hit pearl and follow combustion gas random motion and constantly clash into needle bar;The top of described needle bar drives needle bar body vibration after receiving shock;Observe from whole structure, under the injection of high-temperature high-pressure fuel gas, described wind dribbling is moved each described needle bar and is rotated and stir aluminum liquid, hits pearl simultaneously and promotes the micro-vibration of needle bar, and then the aluminum liquid vibration near drive needle bar, thus realize flowing and the balance of stove body temperature of aluminum liquid.
As preferably, described wind dish, hit pearl and described needle bar is made by the exotic material that heat conductivity is good;During aluminum melting, temperature can be quickly transmitted to inside aluminum liquid by the good needle bar of heat conductivity, it is achieved the Omnidirectional heating of rotary type.
As preferably, described needle bar is 4-6;This quantity facilitates processing, disclosure satisfy that the requirement of hygral equilibrium simultaneously.
As preferably, each described needle bar makes tuning fork-like, and the handle of the needle bar in tuning fork-like is fixed in wind dish, and the sheet that shakes of needle bar extends in aluminum liquid;This structure can strengthen the vibrating effect of needle bar, and then improves the efficiency of hygral equilibrium.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of this vibration soaking pit.
Fig. 2 is the schematic top plan view of embodiment illustrated in fig. 1.
Detailed description of the invention
Embodiment
In the embodiment shown in Fig. 1, Fig. 2, this vibration soaking pit
Include body of heater 2, insulated shell 1, burner 3, smoke exhaust pipe 4 and liquid outlet 5;Described body of heater 2 is wrapped up by insulated shell 1, and described burner 3 and smoke exhaust pipe 4 are arranged on the upper end of body of heater 2 sidewall, and described liquid outlet 5 is opened in the lower end of body of heater 2 sidewall;The inwall at described body of heater 2 top is installed with wind dish rotating shaft 6;In described wind dish rotating shaft 6, turning set is provided with internal in hollow wind dish 7, and described wind dish 7 is positioned at the top of aluminum liquid, and the end face of described wind dish 7 is parallel with body of heater 2 top;Bottom surface at described wind dish 7 is provided with 4 needle bars 8, and each described needle bar 8 is parallel to each other and is perpendicular to the bottom surface of wind dish 7;Each described needle bar 8 line circumference centered by wind dish rotating shaft 6 is distributed on the bottom of wind dish 7;Each described needle bar 8 makes tuning fork-like, and the handle 81 of each described needle bar 8 runs through the bottom surface of wind dish 7 and is fixed on the inwall of wind dish 7 end face, and the sheet 82 that shakes of each described needle bar 8 extends downward in aluminum liquid;It is filled with in described wind dish 7 and freely movable can hit pearl 70;The side perisporium of described wind dish 7 offers ratchet-like texture 71, the side perisporium of described wind dish 7 is further opened with vent 72;Described wind dish 7, hit pearl 70 and each described needle bar 8 is made by the exotic material that heat conductivity is good.
After aluminium melting furnace is started working, eject high-temperature high-pressure fuel gas at burner 3 and body of heater 2 and aluminium are heated;High-temperature high-pressure fuel gas is in course of injection, and the side perisporium of wind dish 7 described in constant impingement, described wind dish 7 is under the promotion of combustion gas, along the direction of ratchet-like texture 71, rotates around described wind dish rotating shaft 6;During wind dish 7 rotates, high-temperature high-pressure fuel gas flows into from described vent 72, flows out;During combustion gas is flowed in wind dish 7, described in hit pearl 70 follow combustion gas random motion and constantly clash into needle bar 8;The handle 81 of described needle bar drives the sheet 82 that shakes of needle bar to vibrate after receiving shock;From whole observation, under the injection of high-temperature high-pressure fuel gas, described wind dish 7 drives each described needle bar 8 to rotate and stir aluminum liquid, hits pearl 70 simultaneously and promotes each micro-vibration of described needle bar 8, and the sheet 82 that shakes of needle bar effectively strengthens the vibrating effect of needle bar 8;And then driving the aluminum liquid vibration near needle bar 8, this structure realizes the balance of temperature in the flowing of aluminum liquid and body of heater 2;Additionally, heat is directly delivered to inside aluminum liquid by needle bar 8 by high-temperature high-pressure fuel gas, it is achieved the Omnidirectional heating of aluminum liquid.
The present invention is rotated by the high flow rate band wind symptom dish 7 of combustion gas, and then realizes the stirring of aluminum liquid, hygral equilibrium;Simple in construction, can improve the thermal efficiency of body of heater 2 simultaneously.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (4)
1. a vibration soaking pit, this vibration soaking pit includes body of heater (2), insulated shell (1), burner (3), smoke exhaust pipe (4) and liquid outlet (5);Described body of heater (2) is wrapped up by insulated shell (1), described burner (3) and smoke exhaust pipe (4) are arranged on the upper end of body of heater (2) sidewall, and described liquid outlet (5) is opened in the lower end of body of heater (2) sidewall;It is characterized in that: on the inwall at described body of heater (2) top, be installed with wind dish rotating shaft (6);Being provided with internal in hollow wind dish (7) at the upper turning set of described wind dish rotating shaft (6), described wind dish (7) is positioned at the top of aluminum liquid, and the end face of described wind dish (7) is parallel with body of heater (2) top;Bottom surface described wind dish (7) is provided with needle bar (8), and each described needle bar (8) is parallel to each other and is perpendicular to the bottom surface of wind dish (7);The upper end of each described needle bar (8) is run through the bottom surface of wind dish (7) and is fixed on the inwall of wind dish (7) end face, and each described needle bar (8) extends downward in aluminum liquid;It is filled with in described wind dish (7) and freely movable can hit pearl (70);The side perisporium of described wind dish (7) offers ratchet-like texture (71), the side perisporium of described wind dish (7) is further opened with vent (72).
Vibration soaking pit the most according to claim 1, it is characterised in that: described wind dish (7), hit pearl (70) and described needle bar (8) is made by the exotic material that heat conductivity is good.
Vibration soaking pit the most according to claim 1 and 2, it is characterised in that: described needle bar (8) is 4-6.
Vibration soaking pit the most according to claim 3, it is characterized in that: each described needle bar (8) makes tuning fork-like, the handle (81) of the needle bar (8) in tuning fork-like is fixed in wind dish (7), and the sheet that shakes (82) of needle bar extends in aluminum liquid.
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CN201510111434.3A CN104677107B (en) | 2015-03-13 | 2015-03-13 | A kind of vibration soaking pit |
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CN201510111434.3A CN104677107B (en) | 2015-03-13 | 2015-03-13 | A kind of vibration soaking pit |
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CN104677107A CN104677107A (en) | 2015-06-03 |
CN104677107B true CN104677107B (en) | 2016-08-17 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105290633A (en) * | 2015-12-04 | 2016-02-03 | 浙江海悦自动化机械股份有限公司 | Melting and welding method of busbar |
CN106673404B (en) * | 2016-12-20 | 2019-06-04 | 重庆重玻节能玻璃有限公司 | A kind of glass melting soakage device |
CN106698898B (en) * | 2016-12-20 | 2019-06-04 | 重庆重玻节能玻璃有限公司 | A method of balance glass melts temperature |
CN106746495B (en) * | 2016-12-20 | 2019-06-07 | 重庆重玻节能玻璃有限公司 | A kind of smelting furnace temperature equalization system |
Citations (6)
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JPH07316680A (en) * | 1994-05-17 | 1995-12-05 | Nippon Light Metal Co Ltd | Method and equipment for collecting and treating aluminum dross and treatment agent for making aluminum dross ingot or steel |
CN201089783Y (en) * | 2007-09-21 | 2008-07-23 | 北京远望高桥磁能技术有限公司 | Eccentricity magnetic field structural nature air cooled type permanent magnetism agitator |
CN101235443A (en) * | 2007-01-30 | 2008-08-06 | 杭州高桥磁电设备有限公司 | Waste aluminum recovery system |
CN202133296U (en) * | 2011-07-01 | 2012-02-01 | 山东华特磁电科技股份有限公司 | Air-cooled molten aluminum stirring device adopting composite magnetic field |
CN102859011A (en) * | 2010-04-23 | 2013-01-02 | 东洋铝株式会社 | Method for melting aluminum powder and melting apparatus |
CN204514034U (en) * | 2015-03-13 | 2015-07-29 | 苏州圣谱拉新材料科技有限公司 | A kind of vibration soaking pit |
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2015
- 2015-03-13 CN CN201510111434.3A patent/CN104677107B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07316680A (en) * | 1994-05-17 | 1995-12-05 | Nippon Light Metal Co Ltd | Method and equipment for collecting and treating aluminum dross and treatment agent for making aluminum dross ingot or steel |
CN101235443A (en) * | 2007-01-30 | 2008-08-06 | 杭州高桥磁电设备有限公司 | Waste aluminum recovery system |
CN201089783Y (en) * | 2007-09-21 | 2008-07-23 | 北京远望高桥磁能技术有限公司 | Eccentricity magnetic field structural nature air cooled type permanent magnetism agitator |
CN102859011A (en) * | 2010-04-23 | 2013-01-02 | 东洋铝株式会社 | Method for melting aluminum powder and melting apparatus |
CN202133296U (en) * | 2011-07-01 | 2012-02-01 | 山东华特磁电科技股份有限公司 | Air-cooled molten aluminum stirring device adopting composite magnetic field |
CN204514034U (en) * | 2015-03-13 | 2015-07-29 | 苏州圣谱拉新材料科技有限公司 | A kind of vibration soaking pit |
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