CN106698898B - A method of balance glass melts temperature - Google Patents
A method of balance glass melts temperature Download PDFInfo
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- CN106698898B CN106698898B CN201611185101.6A CN201611185101A CN106698898B CN 106698898 B CN106698898 B CN 106698898B CN 201611185101 A CN201611185101 A CN 201611185101A CN 106698898 B CN106698898 B CN 106698898B
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- vibrating
- temperature
- vibrating bin
- pressure gas
- bin
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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- Engineering & Computer Science (AREA)
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- Glass Melting And Manufacturing (AREA)
Abstract
The present invention relates to vial production technical fields, disclose a kind of method for balancing glass melts temperature, include the following steps: that partition is arranged in a furnace, room occurs for vibration above partition, is melter below partition, the vibrating bin that inner hollow is set in room occurs in vibration, multiple air inlets are opened up at vibrating bin both ends, multiple air inlet height of the same end are different, and in vibrating bin bottom, hingedly multiple vibrating reeds, vibrating reed lower end are extended in melter；Temperature is passed through into vibrating bin simultaneously from the partial-air admission hole at vibrating bin both ends at 1000-1400 DEG C, high temperature and high pressure gas of the pressure in 0.8-1.0MPa；Change the Inlet Position of high temperature and high pressure gas；Intake velocity is adjusted in 12-15m/s.By means of the invention it is possible to carry out local samming work to glass metal, and samming efficiency can be adjusted.
Description
Technical field
The present invention relates to vial production technical fields, and in particular to a method of balance glass melts temperature.
Background technique
In the idea of modern society consumer, vial is a kind of very environmentally friendly packaging, it can not only repeatedly be returned
It receives, the influence to natural environment is smaller, and will not be easy to distribute the object toxic to human body at high temperature as plastic material
Matter is a kind of very green packaging for consumer.In addition, vial also has the characteristics that sparkling and crystal-clear bright, shape tool
There are certain an aesthetic feeling and enjoying value, these features all make that vial is increasingly favored by consumer and manufacturer pushes away
It is high.Vial seen by we are usual is when manufacturing, mainly with quartz sand, soda ash, lime stone and feldspar etc. for raw material,
These raw materials cross high temperature in processing and manufacturing factory's back warp and are melt into glass metal, glass metal blow molding and glass bottle annealing cooling, just
The vial seen usually at us.
During high-temperature fusion, mostly heating device is arranged in single direction in existing glass-melting furnace, due to such smelting furnace
Heating source be not it is comprehensive, during heating, glass metal is higher close to the portion temperature of heat source, and far from heat source portion
Divide temperature lower, thus cause temperature of glass liquid in furnace uneven, and the mobility and ductility due to low temperature glass liquid are higher
Warm glass metal is poor, therefore when with mold to this glass metal blow molding, is easy to cause the in uneven thickness of vial bottle body,
To generate substandard products, resources of production are wasted.It would therefore be desirable to a kind of method, the temperature of Lai Junheng glass metal, to promote glass
The final product quality of bottle.
Application No. is the patents of CN201510111434.3 to disclose a kind of vibration soaking pit, in the technical scheme, leads to
The side wall of overspray high-temperature high-pressure fuel gas constant impingement wind disk, enables wind disc spins, flows combustion gas at ventilation opening, enable in wind disk
The multiple balls being arranged follow combustion gas random motion and collide, so that the vibrating head of lower section generates vibration, in turn
Carrying out micro-vibration stirring to molten aluminum, using the technology, can preferably realize the samming to glass melts so that temperature of aluminum liquid is balanced
Effect, still, multiple vibrating heads which uses all carry out simultaneously at work, not can be carried out mask work, unfavorable
In the local samming of glass melts, it would therefore be desirable to which a kind of method separates the work of vibrating reed, to realize the office of glass metal
Portion's samming.
Summary of the invention
The invention is intended to provide a kind of method for balancing glass melts temperature, to carry out local samming to glass melts, mention
High glass melts quality.
In order to achieve the above objectives, basic technology scheme of the invention is as follows: a method of balance glass melts temperature, packet
Include following steps:
(1) partition is set in a furnace, is that room occurs for vibration above partition, is melter below partition, occurs vibrating
The vibrating bin of inner hollow is set in room, opens up multiple air inlets, the height of multiple air inlets of the same end at vibrating bin both ends
Difference, in vibrating bin bottom, hingedly multiple vibrating reeds, vibrating reed lower end are extended in melter；
(2) temperature is passed through at 1000-1400 DEG C into vibrating bin simultaneously from the partial-air admission hole at vibrating bin both ends, pressure exists
The high temperature and high pressure gas of 0.8-1.0MPa；
(3) change the Inlet Position of high temperature and high pressure gas；
(4) adjustment intake velocity is in 12-15m/s.
The principle of this programme is: the present invention makes high temperature by being passed through high temperature and high pressure gas to the both ends of hollow vibrating bin
High pressure gas enters after vibrating bin, meets in vibrating bin and air-flow occurs and liquidates, so that air-flow be made to generate in vibrating bin
Judder, the vibration that air-flow generates pass to vibrating bin, and the power of vibration is passed to hinged vibrating reed by vibrating bin, makes to shake
Movable plate vibrates and carries out oscillatory type stirring to glass metal, thus the temperature of balanced glass metal.The height of air inlet is different, by difference
Air inlet gas inlet hole, change the Inlet Position of high temperature and high pressure gas, the region of air inlet made to change, so as to cause the area of air inlet
Vibrating reed corresponding to domain generates judder, and the vibrating reed vibration for being not belonging to the region is faint.At this point, the region pair of air inlet
The vibrating reed answered plays a major role, and carries out oscillatory type stirring to the glass metal in the region.Meanwhile vibrating reed is by high temperature and pressure
Heat in gas is conducted into glass melts, is heated to glass melts, so that the temperature of the glass metal in the region is quickly equal
Weighing apparatus is realized the localization of the samming work to glass metal with this, does not need vibrating reed teamwork, avoid multiple vibrating reeds simultaneously
It vibrates and thermally conductive, and the amplitude for stirring glass metal is excessive, causes to generate bubble in glass metal, destroys the melting matter of glass metal
Amount.
The temperature of high temperature and high pressure gas can be adapted with the temperature of glass melts at 1000-1400 DEG C, avoid temperature difference mistake
Thermal field that is big and destroying glass metal itself, pressure are suitable in 0.8-1.0MPa, the oscillation intensity that vibrating reed can be made to generate to glass
The stirring of glass liquid, avoid it is vibrated weak and cannot the temperature to glass metal effectively transmitted, or vibration is too strong and make glass
Glass liquid is generated a large amount of bubbles by excessive agitation.According to the temperature difference of glass metal, change high temperature within the scope of 12-15m/s
The intake velocity of high pressure gas, to change the oscillation intensity of air in vibrating bin, to adjust the Oscillation Amplitude of vibrating reed, in turn
So that vibrating reed is generated the agitation of varying strength to glass metal, according to circumstances to adjust samming speed, controls samming efficiency.
Beneficial effects of the present invention: the present invention vibrates vibrating reed by being passed through high temperature and high pressure gas, and to glass metal into
The stirring of row oscillatory type and heating, reaching makes the uniform purpose of temperature of glass liquid, and the air inlet position by changing high temperature and high pressure gas
It sets, the vibrating reed of different zones position is made to occur to vibrate and heat the glass metal in different location region under airflow function
And stirring, make the temperature fast uniform of local glass metal, the samming of glass metal is worked and is localized, effective reinforcing glass liquid
Local even temperature effect and glass melting quality, in addition, also by changing the intake velocity of high temperature and high pressure gas, to control vibrating reed
To the agitation amplitude of glass metal, to adjust the samming speed of glass metal, make samming speed that there is adjustability, it can be according to not sympathizing with
The samming efficiency of condition control glass metal.
Preferably, as an improvement, at 1200-1300 DEG C, pressure range exists the temperature range of high temperature and high pressure gas
0.8-0.9MPa, within this range, vibrating reed are more suitable for that the temperature of glass metal is more balanced to the oscillation intensity of glass metal,
After melting, the bubbles volume generated in glass metal is minimum.
Preferably, as an improvement, vibrating reed is made of thermostable heat-conductive material, and vibrating reed needs to stretch to high temperature
It works in glass metal, it is therefore, relatively high to the performance requirement of vibrating reed, and the high-temperature stability of vibrating reed can enhance vibration
The practical performance of movable plate, in addition, the thermal conduction characteristic of vibrating reed, can conduct the heat of vibrating bin high temperature high pressure gas to glass
In glass liquid, and to the glass liquid heating of low temperature, to accelerate the samming efficiency to glass metal.
Preferably, as an improvement, the air inlet at vibrating bin both ends presses " rice " word arrangement.Air inlet is according to " rice " word
Shape arrangement, makes air inlet have different height, and using " ten " cabinet frame of " rice " as line of demarcation, air inlet is divided to not same district
In domain, the air inlet of different height and different zones is realized, to achieve the purpose that make the vibrating reed in different zones to vibrate, realize
The function of locality Vibratory Mixing.
Preferably, as an improvement, vibrating reed is tuning fork-like, and vibrating reed inner hollow, vibrating reed is that tuning fork-like can
Enhance the vibration frequency of vibrating reed, extend time of vibration and increases oscillation intensity, so that samming speed is effectively promoted, and vibrating reed
Hollow setting, high temperature and high pressure gas directly add glass metal through the side wall of vibrating reed by entering in vibrating reed in vibrating bin
Heat promotes heating efficiency, makes full use of the heat in high temperature and high pressure gas, the more conducively soaking of glass metal.
Preferably, as an improvement, the multiple balls of filling, produce when high temperature and high pressure gas enters in vibrating bin in vibrating bin
When raw vibration, the power of vibration makes constantly to collide between ball, to enhance oscillation intensity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the air inlet distribution map of vibrating bin one end in the embodiment of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description include: partition 1, vibration occur room 2, melter 3, vibrating bin 4, air inlet 5,
Vibrating reed 6, compression pump 7.
Embodiment 1 substantially as shown in Figure 1: it is a kind of balance glass melts temperature method, include the following steps:
(1) partition is set in a furnace, is that room occurs for vibration above partition, is melter below partition, occurs vibrating
The vibrating bin of inner hollow is set in room, opens up multiple air inlets at vibrating bin both ends, multiple air inlets at both ends press " rice "
Font arrangement, vibrating bin inside are filled with multiple balls, and in hinged eight vibrating reeds in vibrating bin bottom, vibrating reed is led by high temperature resistant
Hot material is made, and vibrating reed, at hollow tuning fork-like, vibrating reed lower end all extends in melter；
(2) it is passed through into vibrating bin temperature simultaneously from the air inlet at vibrating bin both ends by compression pump at 1200 DEG C, pressure
In the high temperature and high pressure gas of 0.8MPa；
(3) using " ten " cabinet frame of " rice " word as boundary, selecting the air inlet in " ten " cabinet frame upper left side region is high temperature and pressure
The Inlet Position of gas；
(4) adjustment intake velocity is in 12m/s.
Embodiment 2: difference from example 1 is that, the temperature for the high temperature and high pressure gas being passed through is 1250 DEG C, pressure
For 0.85MPa, Inlet Position is selected as the air inlet of " ten " cabinet frame bottom-left quadrant, and intake velocity is in 13m/s.
Embodiment 3: the difference is that, the temperature for the high temperature and high pressure gas being passed through is with embodiment 1 and embodiment 2
1300 DEG C, pressure 0.9MPa, Inlet Position is selected as the air inlet on " ten " cabinet frame, and intake velocity is in 15m/s.
By the temperature of above three embodiments equilibrium glass metal, it is blow molded into using the glass metal progress later period after samming
Type, the bottle body smooth surface produced, flawless and obvious bubble, and bottle side wall thickness is uniform, has this as it can be seen that the present invention
With apparent beneficial effect.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these also should be considered as protection scope of the present invention, these all will not influence of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific embodiment can be used for explaining the content of claim.
Claims (5)
1. a kind of method for balancing glass melts temperature, characterized by the following steps:
(1) partition is set in a furnace, is that room occurs for vibration above partition, is melter below partition, occurs in room vibrating
The vibrating bin of inner hollow is set, opens up multiple air inlets at vibrating bin both ends, the air inlet at vibrating bin both ends presses " rice " word
Shape arrangement, and using " ten " cabinet frame of " rice " as line of demarcation, air inlet is divided in different zones, realizes different height and difference
The air inlet in region, in vibrating bin bottom, hingedly multiple vibrating reeds, vibrating reed lower end are extended in melter；
(2) temperature is passed through at 1000-1400 DEG C into vibrating bin simultaneously from the partial-air admission hole at vibrating bin both ends, pressure is in 0.8-
The high temperature and high pressure gas of 1.0MPa；
(3) change the Inlet Position of high temperature and high pressure gas；
(4) adjustment intake velocity is in 12-15m/s.
2. a kind of method for balancing glass melts temperature according to claim 1, it is characterised in that: the high temperature and pressure gas
The temperature range of body is at 1200-1300 DEG C, and pressure range is in 0.8-0.9MPa.
3. a kind of method for balancing glass melts temperature according to claim 2, it is characterised in that: the vibrating reed is by resistance to
High-temperature heat-conductive material is made.
4. a kind of method for balancing glass melts temperature according to claim 3, it is characterised in that: the vibrating reed is sound
It is forked, vibrating reed inner hollow.
5. a kind of method for balancing glass melts temperature according to claim 4, it is characterised in that: inside the vibrating bin
Fill multiple balls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611185101.6A CN106698898B (en) | 2016-12-20 | 2016-12-20 | A method of balance glass melts temperature |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611185101.6A CN106698898B (en) | 2016-12-20 | 2016-12-20 | A method of balance glass melts temperature |
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| Publication Number | Publication Date |
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| CN106698898A CN106698898A (en) | 2017-05-24 |
| CN106698898B true CN106698898B (en) | 2019-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611185101.6A Active CN106698898B (en) | 2016-12-20 | 2016-12-20 | A method of balance glass melts temperature |
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| CN117347420B (en) * | 2022-06-29 | 2024-05-17 | 江苏鑫亿鼎石英科技股份有限公司 | Cold storm monitoring system for quartz sand production |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000281356A (en) * | 1999-03-31 | 2000-10-10 | Tokyo Gas Co Ltd | Operation of glass melting furnace |
| CN104677107A (en) * | 2015-03-13 | 2015-06-03 | 苏州圣谱拉新材料科技有限公司 | Vibration soaking pit furnace |
| CN204514034U (en) * | 2015-03-13 | 2015-07-29 | 苏州圣谱拉新材料科技有限公司 | A kind of vibration soaking pit |
-
2016
- 2016-12-20 CN CN201611185101.6A patent/CN106698898B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000281356A (en) * | 1999-03-31 | 2000-10-10 | Tokyo Gas Co Ltd | Operation of glass melting furnace |
| CN104677107A (en) * | 2015-03-13 | 2015-06-03 | 苏州圣谱拉新材料科技有限公司 | Vibration soaking pit furnace |
| CN204514034U (en) * | 2015-03-13 | 2015-07-29 | 苏州圣谱拉新材料科技有限公司 | A kind of vibration soaking pit |
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| CN106698898A (en) | 2017-05-24 |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20190425 Address after: 402760 Qingming Village, Qingba Street, Bishan District, Chongqing Applicant after: CHONGQING CHONGBO ENERGY SAVING GLASS CO., LTD. Address before: Chongqing Huayan Jiulongpo happy village four Applicant before: CHONGQING TIANHE GLASS CO., LTD. |
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| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200904 Address after: 239000 in Jinding glass yard, 155 Nanjing North Road, Chuzhou, Anhui Province Patentee after: Chuzhou Zhongshi Glass Technology Co., Ltd Address before: 402760 Bishan District green bar street Qingming Village Patentee before: CHONGQING CHONGBO ENERGY SAVING GLASS Co.,Ltd. |