CN104673398A - Masonry structure for lining refractory matter of destructive distillation segment of gas generator - Google Patents
Masonry structure for lining refractory matter of destructive distillation segment of gas generator Download PDFInfo
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- CN104673398A CN104673398A CN201510061532.0A CN201510061532A CN104673398A CN 104673398 A CN104673398 A CN 104673398A CN 201510061532 A CN201510061532 A CN 201510061532A CN 104673398 A CN104673398 A CN 104673398A
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- air guide
- refractory brick
- guide channel
- brick
- gas generator
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Abstract
The invention provides a masonry structure for a lining refractory matter of a destructive distillation segment of a gas generator. The cross section of an air guide channel in the masonry structure is fan-shaped. Compared with the prior art, the masonry structure for the lining refractory matter of the destructive distillation segment of the gas generator has the beneficial effects that an round-hole type air guide channel of phi168mm snecked in the prior art is changed into a fan-shaped hole air guide channel; and the cross sectional area is 2.5-3 times that of an original air guide channel, so that the channel area is increased; the circulating state of the gas in the air guide channel is greatly improved; the problem that a coal gas cannot normally penetrate through to affect production due to blockage of the air guide channel is avoided; the using effect is good; the production efficiency and the work efficiency are improved; the service life of the masonry structure is greatly prolonged; the reliability is greatly improved; the masonry structure is suitable for the masonry processes of various lining refractory matters of the destructive distillation segments of the gas generators.
Description
Technical field
The present invention relates to the technical field of producer gas generator, particularly a kind of producer gas generator retort section fire proof material of furnace lining masonry construction.
Background technology
The coal gasification equipment that two stage type gas generating furnace is made up of retort section and gasification section, and retort section is for fully being heated under the condition of starvation by coal, its organic substance is made to carry out the production process of thermal degradation, be listed in one of important core technology, its structural outer is Plate Welding cylindrical shell, interior being built by laying bricks or stones by multiple heterotypic fire brick forms cone inner core, the size of inner core arranges some partition walls according to the size of stove diameter, air guide channel is had in partition wall, in order to the gasification gas of gasification section being imported in retort section gas exit pipeline, in gas furnace retort section fire proof material of furnace lining building process, structure design adopts the air guide channel 8 of φ 168mm diameter, derive combustion gas on the one hand, another side heats coal by the heat of deriving combustion gas, coal is made to carry out destructive distillation, moisture is evaporated, and produce dry distillation gas.
The sectional drawing of prior art producer gas generator retort section fire proof material of furnace lining masonry construction as shown in Figure 1, in the gasification of prior art producer gas generator, the φ 168mm diameter air guide channel 8 that retort section fire proof material of furnace lining is built by laying bricks or stones, because gasification section gasification gas is in the process of circulation, frequent entrained dirt, the impurity such as ickings, after making to run for some time, frequent generation dust, the phenomenon that the impurity such as ickings block φ 168mm air guide channel 8, make combustion gas can not be normal through, producer gas generator is caused to stop production, have to carry out the impurity cleaning work of air guide channel, both production is affected like this, waste time and energy again, inevitably bring financial loss to enterprise.
Summary of the invention
The object of this invention is to provide a kind of producer gas generator retort section fire proof material of furnace lining masonry construction, the cross-sectional area of building air guide channel in body by laying bricks or stones can be expanded, improve the circulation status of combustion gas in air guide channel greatly, effectively solve the problem that blocking often appears in air guide channel in prior art.
For achieving the above object, the present invention realizes by the following technical solutions:
A kind of producer gas generator retort section fire proof material of furnace lining masonry construction, the cross section of the air guide channel in described masonry construction is fan-shaped.
Described cross section is fan-shaped air guide through hole is built by laying bricks or stones on cylinder inboard wall formed by soft clay insulating brick, outer arcuate refractory brick, arc refractory brick, wedge shape refractory brick, described soft clay insulating brick is fixed on cylinder inboard wall, outer arcuate refractory brick is fixedly connected with soft clay insulating brick inwall, outer arcuate refractory brick is connected with arc refractory brick by wedge shape refractory brick, the inwall of outer arcuate refractory brick, forms fan-shaped air guide through hole between the outer wall of arc refractory brick and wedge shape refractory brick.
Described cylindrical shell comprises Plate Welding cylinder, pure aluminium silicate insulation quilt, and pure aluminium silicate insulation quilt is fixed on Plate Welding cylinder inwall.
Compared with prior art, the invention has the beneficial effects as follows:
A kind of producer gas generator retort section fire proof material of furnace lining masonry construction, by the air guide channel of φ 168mm circular hole that prior art is built by laying bricks or stones, change to fan hole air guide channel, its cross-sectional area is 2.5-3 times of original air guide channel cross-sectional area, because of the increase of its aisle spare, significantly improve the circulation status of combustion gas in air guide channel, avoid the blocking of air guide channel, coal gas can not be normal through, and the problem that impact is produced, and result of use is good, improve production efficiency and working efficiency, its work-ing life and reliability obtain and greatly improve, be applicable to use in the building process of various producer gas generator retort section fire proof material of furnace lining.
Accompanying drawing explanation
Fig. 1 is the producer gas generator retort section fire proof material of furnace lining masonry construction schematic cross-section of prior art;
Fig. 2 is producer gas generator retort section fire proof material of furnace lining masonry construction schematic cross-section of the present invention;
Fig. 3 is producer gas generator retort section fire proof material of furnace lining masonry construction elevational schematic view of the present invention;
Fig. 4 is Fig. 2 local structure enlarged view of the present invention;
In figure: 1-Plate Welding cylinder, 2-pure aluminium silicate insulation quilt, 3-soft clay insulating brick, 4-outer arcuate refractory brick, 5-arc refractory brick, 6-wedge shape refractory brick, 7-fan hole air guide channel 8-circular opening air guide channel
Embodiment
Below in conjunction with Figure of description, the present invention is described in detail, but it should be noted that enforcement of the present invention is not limited to following embodiment.
As shown in figs 2-4, a kind of producer gas generator retort section fire proof material of furnace lining masonry construction, the cross section of the air guide channel in masonry construction is fan-shaped.
Cross section is fan-shaped air guide through hole is built by laying bricks or stones on cylinder inboard wall formed by soft clay insulating brick 3, outer arcuate refractory brick 4, arc refractory brick 5, wedge shape refractory brick 6, described soft clay insulating brick 3 is fixed on cylinder inboard wall, outer arcuate refractory brick 4 is fixedly connected with soft clay insulating brick 3 inwall, outer arcuate refractory brick 4 is connected with arc refractory brick 5 by wedge shape refractory brick 6, the inwall of outer arcuate refractory brick 4, forms fan-shaped air guide through hole 7 between the outer wall of arc refractory brick 5 and wedge shape refractory brick 6.
Cylindrical shell comprises Plate Welding cylinder 1, pure aluminium silicate insulation quilt 2, and pure aluminium silicate insulation quilt 2 is fixed on Plate Welding cylinder 1 inwall.
Embodiment: take furnace diameter as the two stage type gas generating furnace of 3600mm be example, prior art build in body structure the air guide channel 8 (see Fig. 1) being provided with 36 φ 168mm circular holes by laying bricks or stones, its cross-sectional area is: 0.79 ㎡, to build air guide channel 7 in body structure by laying bricks or stones be 12 fan air guide channels of the present invention, its cross-sectional area is: 2.1 ㎡, and the cross-sectional area of air guide channel adds 1.31 ㎡.Because of the improvement of cross-sectional area, significantly improve the circulation status of combustion gas in air guide channel 7, reduce plugging fault rate, extend the equipment use time, energy-saving effect can save energy 10% compared with original technology.
The relation of building by laying bricks or stones mutually of refractory material laying structure is: outside is Plate Welding cylinder 1, and inside is the inwall formation pure aluminium silicate insulation carpet veneer of pure aluminium silicate insulation quilt 2 around Plate Welding cylinder 1; To be built by laying bricks or stones around pure aluminium silicate insulation quilt 2 layers of inwall by the outer shroud soft clay insulating brick 3 of building by laying bricks or stones and form soft clay insulating brick 3 layers; 4 layers, outer arcuate refractory brick is formed around the inwall of soft clay insulating brick 3 layers by the outer arcuate refractory brick 4 of building by laying bricks or stones; 5 layers, arc refractory brick is formed by the arc refractory brick 5 of building inner ring by laying bricks or stones; Hollow layer is left outside between arc-shaped refractory brick 4 layers and 5 layers, arc refractory brick, Ge Ceng center and body centre are concentric(al) circles, wedge shape refractory brick 6 is built by laying bricks or stones outside between arc-shaped refractory brick 4 layers and 5 layers, arc refractory brick, and the hollow layer between 4 layers, outer arcuate refractory brick and 5 layers, arc refractory brick is divided into independently 12 fan hole air guide channels 7, and successively upwards superpose, staggered building by laying bricks or stones form cone inner core.In whole masonry construction, the external arc-shaped refractory brick 4 layers of wedge shape refractory brick 6 plays with 5 layers, arc refractory brick the effect being connected and reinforcing.
Plate Welding cylinder 1 in embodiment is that δ 8mm steel plate is welded after rotary machine rolls by thickness of slab, mainly seals and strengthen fixed cylinder effect, avoiding the combustion gas of building body inside by laying bricks or stones to leak.
Pure aluminium silicate insulation quilt 2 layers is by the thickening layer of cylinder body outer wall in inner barrel, and object is soft clay insulating brick 3 layers insulation, decreases the loss of heat.
Soft clay insulating brick 3 layers avoids fuel gas temperature in cylindrical shell to be radiated on welding steel cylinder 1, and object reduces heat energy loss.
Outer arcuate refractory brick 4, arc refractory brick 5 is built by laying bricks or stones in the inside of soft clay insulating brick 3, heat resisting temperature is 1000 DEG C, leave fan hole air guide channel 7 between outer arcuate refractory brick 4 and arc refractory brick 5, the hot combustion gas produced can be derived by fan hole air guide channel 7 after coal combustion.
Air guide channel 7 is isolated with furnace chamber by 5 layers, the arc refractory brick of building by laying bricks or stones, object avoids furnace chamber fuel to mix mutually with the combustion gas in fan hole air guide channel 7, also carry out the fuel in preheating furnace chamber by the fuel gas calorie in fan shape hole hole air guide channel 7 simultaneously, to reach, coal is fully heated under the condition of starvation, make its organic substance carry out thermal degradation and produce the destructive distillation effect of coal gas.
Built by laying bricks or stones the hollow layer of formation by outer arcuate refractory brick 4 and arc refractory brick 5, independently 12 fan hole air guide channels 7 are divided into wedge shape refractory brick 6, circumferential ring-type air guide channel is formed further by fan hole air guide channel 7, enable the evenly air guide of whole masonry construction, and in the vertical direction successively upwards superposes, staggered building by laying bricks or stones forms cone inner core, build that each layer brickwork joint of ring-type air guide channel is interlaced builds by laying bricks or stones by laying bricks or stones, strengthen the pulling force between the brick of whole masonry construction and brick by this, and all fill up high-temperature refractory mortar in the brickwork joint between the brick of whole masonry construction and brick, its brick and brick consolidation is made to be the entirety be connected, and brickwork joint thickness is not more than 2mm, masonry construction after building by laying bricks or stones should carry out drying and processing, to make it increase the intensity of masonry construction, thus effectively promote the work-ing life of producer gas generator retort section fire proof material of furnace lining masonry construction.
Claims (3)
1. a producer gas generator retort section fire proof material of furnace lining masonry construction, is characterized in that, the cross section of the air guide channel in described masonry construction is fan-shaped.
2. a kind of producer gas generator retort section fire proof material of furnace lining masonry construction according to claim 1, it is characterized in that, described cross section is fan-shaped air guide through hole is by soft clay insulating brick, outer arcuate refractory brick, arc refractory brick, wedge shape refractory brick is built by laying bricks or stones and is formed on cylinder inboard wall, described soft clay insulating brick is fixed on cylinder inboard wall, outer arcuate refractory brick is fixedly connected with soft clay insulating brick inwall, outer arcuate refractory brick is connected with arc refractory brick by wedge shape refractory brick, the inwall of outer arcuate refractory brick, fan-shaped air guide through hole is formed between the outer wall of arc refractory brick and wedge shape refractory brick.
3. a kind of producer gas generator retort section fire proof material of furnace lining masonry construction according to claim 2, it is characterized in that, described cylindrical shell comprises Plate Welding cylinder, pure aluminium silicate insulation quilt, and pure aluminium silicate insulation quilt is fixed on Plate Welding cylinder inwall.
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Citations (10)
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CN2141545Y (en) * | 1992-09-28 | 1993-09-01 | 路昕光 | Liner of industry kiln |
CN2615529Y (en) * | 2003-03-26 | 2004-05-12 | 张卓文 | Stove for gaseous fuel |
CN201688707U (en) * | 2010-05-17 | 2010-12-29 | 中国联合工程公司 | Electric heating module combination furnace lining structure |
CN202279805U (en) * | 2011-10-18 | 2012-06-20 | 绍兴曙光机械有限公司 | Copper-casting cooling wall of lignite gas making furnace |
CN102839003A (en) * | 2012-09-25 | 2012-12-26 | 秦恒飞 | Multifunctional biomass heat conversion equipment and process |
CN202675295U (en) * | 2012-05-15 | 2013-01-16 | 脉鲜金属(大连)有限公司 | Whirlwind distributor of stove body of portable gas cooker |
CN203112751U (en) * | 2012-09-25 | 2013-08-07 | 秦恒飞 | Multifunctional biomass thermal transition equipment |
CN203687610U (en) * | 2013-08-30 | 2014-07-02 | 洛阳利尔耐火材料有限公司 | Toward-fire face brick building structure of gasification furnace |
CN103900084A (en) * | 2014-04-23 | 2014-07-02 | 陈维汉 | Turbulent combustor allowing premixed gas flow to force flue gas to flow back for preheating combustion |
CN204509226U (en) * | 2015-02-06 | 2015-07-29 | 辽宁兰天炉窑集团有限公司 | A kind of producer gas generator retort section fire proof material of furnace lining masonry construction |
-
2015
- 2015-02-06 CN CN201510061532.0A patent/CN104673398A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2141545Y (en) * | 1992-09-28 | 1993-09-01 | 路昕光 | Liner of industry kiln |
CN2615529Y (en) * | 2003-03-26 | 2004-05-12 | 张卓文 | Stove for gaseous fuel |
CN201688707U (en) * | 2010-05-17 | 2010-12-29 | 中国联合工程公司 | Electric heating module combination furnace lining structure |
CN202279805U (en) * | 2011-10-18 | 2012-06-20 | 绍兴曙光机械有限公司 | Copper-casting cooling wall of lignite gas making furnace |
CN202675295U (en) * | 2012-05-15 | 2013-01-16 | 脉鲜金属(大连)有限公司 | Whirlwind distributor of stove body of portable gas cooker |
CN102839003A (en) * | 2012-09-25 | 2012-12-26 | 秦恒飞 | Multifunctional biomass heat conversion equipment and process |
CN203112751U (en) * | 2012-09-25 | 2013-08-07 | 秦恒飞 | Multifunctional biomass thermal transition equipment |
CN203687610U (en) * | 2013-08-30 | 2014-07-02 | 洛阳利尔耐火材料有限公司 | Toward-fire face brick building structure of gasification furnace |
CN103900084A (en) * | 2014-04-23 | 2014-07-02 | 陈维汉 | Turbulent combustor allowing premixed gas flow to force flue gas to flow back for preheating combustion |
CN204509226U (en) * | 2015-02-06 | 2015-07-29 | 辽宁兰天炉窑集团有限公司 | A kind of producer gas generator retort section fire proof material of furnace lining masonry construction |
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