Summary of the invention
In order to solve the above-mentioned technical problem that prior art exists, the object of the present invention is to provide a kind of aqueous composite resin emulsion for spinning sizing agent.
In order to solve the problems of the technologies described above, and realize foregoing invention object, present invention employs following technical scheme:
For an aqueous composite resin emulsion for spinning sizing agent, it is characterized in that comprising following processing step:
1. the synthesis of performed polymer
MDI, polyvalent alcohol, Methyl ethyl carbonate, dimethylol propionic acid are generated performed polymer at 85 ~ 90 DEG C, and described polyvalent alcohol is polyether glycol and/or polyester polyol;
2. the synthesis of aqueous polyurethane resin emulsion
Described performed polymer is cooled to 55 ~ 65 DEG C and adds appropriate triethylamine, acid number is made to be after 70 ~ 80mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water stirring and emulsifying simultaneously and carry out chain extension and obtain waterborne polyurethane resin, and to control solids content in described aqueous polyurethane resin emulsion be 30 ~ 35wt%;
3. the synthesis of aqueous composite resin emulsion
In described aqueous polyurethane resin emulsion, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate, and be polymerized under initiator existent condition, obtain described aqueous composite resin emulsion.
Wherein, step 1. in, described polyether glycol polyoxypropyleneglycol ether, polytetramethylene ether diol, dimethyl ether; Described polyester polyol is polycaprolactone polyol.Be preferably polytetramethylene ether diol and polycaprolactone polyol, and the mass ratio of the two is 2:1 ~ 3:2.
Wherein, step 1. in, MDI: polyvalent alcohol: the mass ratio of dimethylol propionic acid is 2.5:1.2 ~ 1.5:0.03 ~ 0.05:0.20 ~ 0.25.
Wherein, step 2. in, described N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.02 ~ 0.03:0.03 ~ 0.05:1.
Wherein, step 3. in, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0 ~ 1.2:12 ~ 15:3.2 ~ 3.5.
Compared with prior art, aqueous composite resin emulsion of the present invention has following useful technique effect:
Aqueous composite resin emulsion of the present invention has excellent dispersiveness, not only there is excellent stability to hydrolysis and stability in storage (shelf lives >=18 months), and the performance that can obtain unlike existing organic solvent system polyurethane coated dose of difference, especially there is the over-all propertieies such as good water pressure resistance, tensile break strength and stripping strength degree.
Embodiment
Below in conjunction with specific embodiment, the composition of the aqueous composite resin for spinning sizing agent of the present invention, function and preparation method etc. are described in detail.
Embodiment 1
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and Methyl ethyl carbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: Methyl ethyl carbonate: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.02:0.03:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.The aqueous composite resin emulsion that the present embodiment obtains has excellent stability to hydrolysis and stability in storage.
Embodiment 2
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and Methyl ethyl carbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: Methyl ethyl carbonate: the mass ratio of dimethylol propionic acid is 2.5:0.8:0.4:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.03:0.05:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.The aqueous composite resin emulsion that the present embodiment obtains has excellent stability to hydrolysis and stability in storage.
Embodiment 3
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and Methyl ethyl carbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: Methyl ethyl carbonate: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.02:0.03:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.2:15:3.2.The aqueous composite resin emulsion that the present embodiment obtains has excellent stability to hydrolysis and stability in storage.
Embodiment 4
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and Methyl ethyl carbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: Methyl ethyl carbonate: the mass ratio of dimethylol propionic acid is 2.5:0.8:0.4:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.03:0.05:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.2:15:3.2.The aqueous composite resin emulsion that the present embodiment obtains has excellent stability to hydrolysis and stability in storage.
Comparative example 1
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.02:0.03:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.
Comparative example 2
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and methylcarbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: methylcarbonate: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine and beta-hydroxy-а-aminobutyric acid, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, N methyldiethanol amine: the mass ratio of beta-hydroxy-а-aminobutyric acid: MDI is 0.02:0.03:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.
Comparative example 3
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, the mass ratio of N methyldiethanol amine: MDI is 0.02:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.
Comparative example 4
Polytetramethylene ether diol (Mitsubishi PTMG1000), polycaprolactone polyol (Japanese Daicel PCL 2000) and dimethylol propionic acid (DMPA) is added in the reactor being provided with agitator, thermometer, nitrogen sealed tube and water cooler, being heated to 90 DEG C makes it dissolve, then add MDI and Methyl ethyl carbonate after being cooled to 60 DEG C, at 85 DEG C, make it react generate performed polymer in 1.5 hours; Wherein, MDI: polytetramethylene ether diol: polycaprolactone polyol: Methyl ethyl carbonate: the mass ratio of dimethylol propionic acid is 2.5:0.9:0.6:0.03:0.20.The performed polymer obtained is cooled to 60 DEG C, adding appropriate triethylamine makes acid number be after 70mgKOH/g, add N methyldiethanol amine, add water to be stirred in the temperature of 35 ~ 40 DEG C emulsified and carry out chain extension and obtain waterborne polyurethane resin simultaneously, and to control solids content in described aqueous polyurethane resin emulsion be 30wt%; Wherein, the mass ratio of N methyldiethanol amine: MDI is 0.02:1.In the aqueous polyurethane resin emulsion obtained, add methacryloxypropyl trimethoxy silane, methyl methacrylate and Propylene glycol monoacrylate be warming up to 55 ~ 60 DEG C of insulations, and drip initiator potassium persulfate, question response 1.0 hours, can obtain described aqueous composite resin emulsion after cooling; Wherein, aqueous polyurethane resin emulsion: methacryloxypropyl trimethoxy silane: methyl methacrylate: the mass ratio of Propylene glycol monoacrylate is 100:1.0:12:3.5.
Spin using terylene spring Asia as base cloth, carry out performance evaluation to the aqueous composite resin emulsion that embodiment 1 ~ 4 and comparative example 1 ~ 4 obtain according to CNS, its result is as shown in table 1.
Table 1
As can be seen from Table 1 the fabric of aqueous composite resin emulsion process for preparing of the present invention not only resistance to hydrostatic pressure and stripping strength high, and unexpected obtaining has hydrophobic surface; In addition the fabric feeling after process is good, and crease resistance is good.
For the ordinary skill in the art; specific embodiment is just to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.