CN104671576A - Waste salt refining device and process in chemical industry - Google Patents

Waste salt refining device and process in chemical industry Download PDF

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Publication number
CN104671576A
CN104671576A CN201510077706.2A CN201510077706A CN104671576A CN 104671576 A CN104671576 A CN 104671576A CN 201510077706 A CN201510077706 A CN 201510077706A CN 104671576 A CN104671576 A CN 104671576A
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salt
crystallizer
vaporizer
rotary kiln
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CN104671576B (en
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毛永生
李留德
吴德生
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JIANGSU ZHONGDAN GROUP CO Ltd
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JIANGSU ZHONGDAN GROUP CO Ltd
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Abstract

The invention relates to a waste salt refining device and a waste salt refining process in the chemical industry. The device is characterized by comprising an adsorber, evaporating crystallizers, a centrifugal machine, a rotary kiln, a dissolver, a filter, an incinerator, a cooling tower and an exhaust tower, wherein the adsorber is connected with the centrifugal machine by virtue of a first evaporating crystallizer; the discharge opening of the centrifugal machine is connected with the rotary kiln; the discharge opening of the rotary kiln is connected with a dissolving tank; the dissolving tank is connected with a second evaporating crystallizer by virtue of the filter; the second evaporating crystallizer is connected with the centrifugal machine; the air outlet of the rotary kiln is connected with the incinerator; and the incinerator is connected with the exhaust tower by virtue of the cooling tower.

Description

A kind of chemical engineering industry abraum salt refining plant and technique
Technical field
The invention belongs to abraum salt process for refining, is a kind of chemical engineering industry abraum salt refining plant and technique specifically.
Background technology
Utilizing para-nitrochloro-benzene, ortho-nitrochlorobenzene produces amino phenylate; Produce with para-nitrochloro-benzene in the process of p-NP, a large amount of sodium-chlor can be generated, produce a large amount of high salt, high COD, highly toxic waste water.High-salt wastewater must take effective treatment measures to process.Otherwise, serious environmental pollution will be caused.When the salts contg in waste water reaches 2%, during biochemical treatment, bacterium is difficult to survival, and time biochemical, the salts contg in general waste water controls below 1.5%, and the method for control is thin up.Along with environmental requirement is more and more higher, at present, do not allow thin up, the method for evaporation must be adopted, salt from being steamed out waste water.The salt be evaporated, due to containing a certain amount of organism, and with some smells, can not use as industrial salt.Can not sell as by-product, some enterprise is deposited in on-site solid salt, some illegal retailer, this other additives of salt blending is made Snow Agent and sells, certainly will bring new pollution.If as solid waste, the fixed-end forces company must giving qualification processes.Give the process of professional solid waste company, the handling that more than 4000 yuan will be received per ton.
High-concentration salt-containing wastewater, the method for useful liquid waste incinerator directly burns to process, and energy consumption is high, and burn not thorough, salt slag is impure many, can not recycle.Can only stack, will certainly secondary pollution be produced.
Abraum salt thermal degradation, to re-refine be the feasible solution of a kind of harmless treatment, resource reutilization.A kind of method and equipment (patent No.: ZL200510031311.5) thereof recycling industrial waste salt, describe a kind of multi-layer discs process furnace, the high-temperature flue gas of 350-1000 DEG C is passed in stove, the warm air of 300-800 DEG C is led in stove, at such high temperatures, enough physical strengths can also be ensured, in heat-processed without any metal, objectionable impurities can not be decomposed completely, also has to pass through the service requirements of refining ability chlor-alkali industry.
Summary of the invention
For above-mentioned deficiency, the invention provides a kind of recovery utilization rate high, pollution-free, the chemical engineering industry abraum salt refining plant of environmental protection and economy and technique.
The technical solution used in the present invention is: a kind of chemical engineering industry abraum salt refining plant, comprise adsorber, evaporative crystallizer, whizzer, rotary kiln, dissolver, strainer, incinerator, cooling tower and discharge tower, adsorber connects whizzer through the first evaporative crystallizer, whizzer discharging connects rotary kiln, rotary kiln discharging connects dissolving vessel, dissolving vessel connects the second evaporative crystallizer through filter, second evaporative crystallizer connects whizzer, rotary kiln is given vent to anger connection incinerator, and incinerator connects discharge tower through cooling tower.
Further, described evaporative crystallizer comprises preheater, condensation water pot, vaporizer, crystallizer and vapour compressor, preheater one end connects adsorber, preheater the other end feed connects bottom the evaporator room of vaporizer, the evaporator room top of vaporizer connects the evaporator room top of crystallizer, the evaporator room top of crystallizer connects the heating chamber top of vaporizer through vapour compressor, the heating chamber bottom of vaporizer is successively through condensation water pot, pump connects preheater, the separate chamber of crystallizer bottom connects bottom the evaporator room of vaporizer, the crystallizing bed of crystalliser feet connects whizzer through pump.
Further, tundish, pump, adjustment still and pump is provided with between described adsorber and the first evaporative crystallizer successively.
Further, the crystallizing bed of described crystalliser feet connects thickener through pump, and thickener connects whizzer.
Chemical engineering industry abraum salt process for refining: the high-salt wastewater pre-treatment that contains in amino phenylate, p-NP production process is regulated pH value, adsorbed by gac or diatomite or macroporous resin, remove the organism in waste water and organic salt, reduce the COD of waste water, then high-salt wastewater is adjusted to neutrality, carry out evaporating through multiple-effect evaporation or mechanical recompression, crystallization, centrifugal go out solid salt; By centrifugal go out solid salt through rotary kiln or tunnel furnace high-temperature calcination, organism is made at high temperature to decompose oxidation, the tail gas of calcining thoroughly burns through heat accumulating type tail gas burning furnace again, tail gas is through pre-recovery of heat, spray-absorption, salt after calcining is made into saturated solution with after water-solubleization, filter through accurate filter, filtrate directly supplies ion film caustic soda and uses, maybe the saturated brine after filtering is carried out evaporating through multiple-effect evaporation or mechanical recompression, recrystallization purifies, by centrifugal, obtain the solid sodium chloride of high-quality.
Further, effluent brine pre-treatment: can uncomfortable pH value with the diatomite used time, when adsorbing with gac or macroporous resin, pH value modulation 1-5.
Further, in calcination process, the residence time of material is 2-4 hour, and calcining temperature is 300-800 DEG C, is no more than the fusing point of salt.
Again further, incinerator is fixed bed or rotating bed, and tail gas incineration temperature is 800-1000 DEG C.
When producing amino phenylate, p-NP, containing the first pre-treatment of high-salt wastewater, pretreatment process is: high-salt wastewater is regulated pH value, high-salt wastewater is adsorbed by gac, diatomite or macroporous resin, remove the organism in waste water and organic salt, reduce the COD of waste water, then high-salt wastewater carry out evaporating through multiple-effect evaporation or mechanical recompression (MVR), crystallization, by centrifugal, isolate solid salt.Solid salt now, still containing a certain amount of organism, also has certain smell, the color and luster of salt, in white or micro-Huang, containing a certain amount of ammonia nitrogen, also thoroughly must remove the organism in salt, by the way of absorption, extraction, the object removing micro-content organism can not be reached.The present invention is by this salt through rotary kiln or tunnel furnace high-temperature calcination, and calcining temperature is 300-800 DEG C, makes organism at high temperature, decompose oxidation, the tail gas of calcining thoroughly burns through heat accumulating type tail gas burning furnace again, and tail gas is through pre-recovery of heat, spray-absorption, reaches harmless discharge.Salt after calcining reaches the service requirements of ion film caustic soda, soda industry completely, by salt with after water-solubleization, is made into saturated solution, filters through accurate filter, and filtrate can be sold to ion film caustic soda enterprise and use.Also can saturated brine carry out evaporating through multiple-effect evaporation or mechanical recompression (MVR), recrystallization purifies, by centrifugal, obtain the solid sodium chloride of high-quality.Achieve the resource utilization regeneration of abraum salt, existing environmental benefit has economic worth again.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure: adsorption tower 1, tundish 2, first pump 3, regulate still 4, second pump 5, first preheater 6, 3rd pump 7, first condensation water pot 8, first vaporizer 9, first vapour compressor 10, first crystallizer 11, 4th pump 12, first thickener 13, first whizzer 14, rotary kiln 15, burner 16, incinerator 17, cooling tower 18, vent gas tower 19, dissolving vessel 20, 5th pump 21, strainer 22, storage tank 23, second preheater 24, 6th pump 25, second condensation water pot 26, second vaporizer 27, second vapour compressor 28, second crystallizer 29, 7th pump 30, second thickener 31, second whizzer 32, 8th pump 33.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
Shown in Fig. 1, a kind of chemical engineering industry abraum salt refining plant comprises adsorption tower 1, tundish 2, first pump 3, regulate still 4, second pump 5, first preheater 6, 3rd pump 7, first condensation water pot 8, first vaporizer 9, first vapour compressor 10, first crystallizer 11, 4th pump 12, first thickener 13, first whizzer 14, rotary kiln 15, burner 16, incinerator 17, cooling tower 18, vent gas tower 19, dissolving vessel 20, 5th pump 21, strainer 22, storage tank 23, second preheater 24, 6th pump 25, second condensation water pot 26, second vaporizer 27, second vapour compressor 28, second crystallizer 29, 7th pump 30, second thickener 31, second whizzer 32 and the 8th pump 33.Adsorption tower 1 top charging, bottom connects tundish 2, tundish 2 connect adjustment still 4 through the first pump 3, still 4 is regulated to connect the first preheater 6 through the second pump 5, first preheater 6 connects bottom the evaporator room of the first vaporizer 9, the evaporator room top of the first vaporizer 9 connects the top of the first crystallizer 11, top first vapour compressor 10 of the first crystallizer 11 connects the heating chamber top of the first vaporizer 9, the heating chamber bottom of the first vaporizer 8 connects the first condensation water pot 8, first condensation water pot 8 connects the first preheater 6 through the 3rd pump 7, the separate chamber of the first crystallizer 11 bottom connects bottom the evaporator room of the first vaporizer 9, crystallizing bed bottom first crystallizer 11 connects the first thickener 13 through the 4th pump 12, first thickener 13 connects the first whizzer 14, first whizzer 14 discharging connects rotary kiln 15, rotary kiln 15 is given vent to anger the incinerator 17 of connecting band burner 16, incinerator 17 connects cooling tower 18, cooling tower 18 connects vent gas tower 19, rotary kiln 15 discharging connects dissolving vessel 20, dissolving vessel 20 connects strainer 22 through the 5th pump 21, strainer 22 connects storage tank 23, storage tank 23 connects the second preheater 24 through the 6th pump 25, second preheater 6 connects bottom the evaporator room of the second vaporizer 27, the evaporator room top of the second vaporizer 27 connects the top of the second crystallizer 29, top second vapour compressor 28 of the second crystallizer 29 connects the heating chamber top of the second vaporizer 27, the heating chamber bottom of the second vaporizer 27 connects the second condensation water pot 26, second condensation water pot 26 connects the second preheater 24 through the 8th pump 33, the separate chamber of the second crystallizer 29 bottom connects bottom the evaporator room of the second vaporizer 27, crystallizing bed bottom second crystallizer 29 connects the second thickener 31 through the 7th pump 30, second thickener 31 connects the second whizzer 32.
The technique of this device is:
Embodiment one:
Ethanol, para-nitrochloro-benzene, phase-transfer catalyst are joined in reactor, drips the NaOH solution of 50-75%, react at 60-65 DEG C.After reaction terminates, heating water dilutes, and makes the salt of lower floor soluble in water, and reaches the saturation concentration of sodium-chlor, then leave standstill, layering.Remove the reaction product on upper strata, the effluent brine of lower floor, add hydrochloric acid and regulate pH value, make PH=1-3, through charcoal absorption tar removing, azo, then go macroporous resin adsorption to remove p-NP, the salt solution NaOH after absorption is adjusted to neutrality.Through MVR evaporative crystallization, centrifugally obtain solid salt, then by solid salt through the temperature lower calcination 2-3 hour of rotary kiln at 400-750 DEG C, the salt after calcining is after cooling, and packaging is sold.In salt, sodium chloride content is 96.4%, and the rate of recovery reaches 98%.
Embodiment two:
Solid ortho-nitrochlorobenzene is melt into liquid, throw in reactor, add ethanol, phase-transfer catalyst, at 55-60 DEG C, drip the liquid NaOH of 75%, after reaction terminates, heating water washs, stratification, by saliferous mother liquor furnishing PH=7, through charcoal absorption tar removing, azo, mother liquor is through MVR evaporative crystallization, centrifugally obtain solid salt, then by solid salt through the temperature lower calcination 3-4 hour of rotary kiln at 400-750 DEG C, salt after calcining is made into saturated solution, filter through accurate filter, again through MVR evaporative crystallization, centrifugally obtain solid salt, after drying, packaging is sold.In salt, sodium chloride content is 95.5%, and the rate of recovery reaches 97%.
Embodiment three:
Ethanol, para-nitrochloro-benzene, phase-transfer catalyst are joined in reactor, drips the NaOH solution of 50-75%, react at 60-65 DEG C.After reaction terminates, heating water dilutes, and makes the salt of lower floor soluble in water, and reaches the saturation concentration of sodium-chlor, then leave standstill, layering.Remove the reaction product on upper strata, the effluent brine of lower floor, add hydrochloric acid and regulate pH value, make PH=1-3, through charcoal absorption tar removing, azo, then go macroporous resin adsorption to remove p-NP, the salt solution NaOH after absorption is adjusted to neutrality.Through MVR evaporative crystallization, centrifugally obtain solid salt, then by solid salt through the temperature lower calcination 2-3 hour of rotary kiln at 400-750 DEG C, salt after calcining is made into saturated solution, filter through accurate filter, then through MVR evaporative crystallization, centrifugally obtain solid salt, after drying packaging, for ion film caustic soda.In salt, sodium chloride content is 99.4%, and the rate of recovery reaches 96%.
Embodiment four:
Ethanol, para-nitrochloro-benzene, phase-transfer catalyst are joined in reactor, drips solid NaOH, react at 60-65 DEG C.After reaction terminates, leave standstill, layering.Remove the reaction product on upper strata, the effluent brine of lower floor goes centrifugal together with salt, the centrifugal solid salt obtained, and through the temperature lower calcination 3-4 hour of rotary kiln at 400-750 DEG C, the salt after calcining is made into saturated solution, filters, for soda factory through accurate filter.The rate of recovery reaches 99%.
Embodiment five:
Ethanol, para-nitrochloro-benzene, phase-transfer catalyst are joined in reactor, drips solid NaOH, react at 60-65 DEG C.After reaction terminates, leave standstill, layering.Remove the reaction product on upper strata, the effluent brine of lower floor goes centrifugal together with salt, the centrifugal solid salt obtained, through the temperature lower calcination 3-4 hour of rotary kiln at 400-750 DEG C, the salt after calcining is made into saturated solution, filters through accurate filter, again through MVR evaporative crystallization, centrifugally obtain solid salt, after drying, packaging is sold.Reach the service requirements of ion film caustic soda.In salt, sodium chloride content is 98.5%, and the rate of recovery reaches 97%.
Embodiment six:
Be that the sodium hydroxide solution of 10-15% adds in hydrolyzer by concentration, then add the p-Nitrophenyl chloride of melting, be heated to 150 DEG C, then stop heating, hydrolysis reaction heat release makes temperature and pressure naturally rise to 165 DEG C, 0.7MPa.P-Nitrophenyl chloride obtains Sodium p-nitrophenoxide through hydrolysis reaction, then crystallisation by cooling, the mother liquor after centrifugal mainly contains the high-salt wastewater of Sodium p-nitrophenoxide and sodium-chlor, adds hydrochloric acid and regulates pH value, make PH=1-4, Sodium p-nitrophenoxide acidifying is made to become p-nitrophenol, after activated carbon filtration, then through macroporous resin adsorption p-nitrophenol, mother liquor after absorption is evaporated by MVR, after crystallization is centrifugal, solid salt through calcining 2-3 hour, after cooling, pack sale.In salt, sodium chloride content is 98.5%, and the rate of recovery reaches 96%.
Embodiment seven:
P-Nitrophenyl chloride obtains Sodium p-nitrophenoxide through hydrolysis reaction, then crystallisation by cooling, mother liquor after centrifugal mainly contains the high-salt wastewater of Sodium p-nitrophenoxide and sodium-chlor, add hydrochloric acid and regulate pH value, make PH=1-4, Sodium p-nitrophenoxide acidifying is made to become p-NP, after activated carbon filtration, again through macroporous resin adsorption p-NP, the mother liquor after absorption is evaporated by MVR, after crystallization is centrifugal, solid salt through calcining 2-2.5 hour, salt after calcining is made into saturated solution, filters, for ion film caustic soda or soda industry through accurate filter.
Embodiment eight:
P-Nitrophenyl chloride obtains Sodium p-nitrophenoxide through hydrolysis reaction, then crystallisation by cooling, mother liquor after centrifugal mainly contains the high-salt wastewater of Sodium p-nitrophenoxide and sodium-chlor, add hydrochloric acid and regulate pH value, make PH=1-4, Sodium p-nitrophenoxide acidifying is made to become p-NP, after activated carbon filtration, again through macroporous resin adsorption p-NP, mother liquor after absorption is evaporated by MVR, after crystallization is centrifugal, solid salt through calcining 2.5-3.5 hour, salt after calcining is made into saturated solution, filter through accurate filter, remove undecomposed impurity and carbide, saturated aqueous common salt after filtration also can again through MVR evaporative crystallization, centrifugally obtain solid salt, after drying, packaging is sold.Reach the service requirements of ion film caustic soda completely.In salt, sodium chloride content is 99.5%, and the rate of recovery reaches 96%.

Claims (8)

1. a chemical engineering industry abraum salt refining plant, it is characterized in that: comprise adsorber, evaporative crystallizer, whizzer, rotary kiln, dissolver, strainer, incinerator, cooling tower and discharge tower, adsorber connects whizzer through the first evaporative crystallizer, whizzer discharging connects rotary kiln, rotary kiln discharging connects dissolving vessel, and dissolving vessel connects the second evaporative crystallizer through filter, and the second evaporative crystallizer connects whizzer, rotary kiln is given vent to anger connection incinerator, and incinerator connects discharge tower through cooling tower.
2. a kind of chemical engineering industry abraum salt refining plant according to claim 1, it is characterized in that: described evaporative crystallizer comprises preheater, condensation water pot, vaporizer, crystallizer and vapour compressor, preheater one end connects adsorber, preheater the other end feed connects bottom the evaporator room of vaporizer, the evaporator room top of vaporizer connects the evaporator room top of crystallizer, the evaporator room top of crystallizer connects the heating chamber top of vaporizer through vapour compressor, the heating chamber bottom of vaporizer is successively through condensation water pot, pump connects preheater, the separate chamber of crystallizer bottom connects bottom the evaporator room of vaporizer, the crystallizing bed of crystalliser feet connects whizzer through pump.
3. a kind of chemical engineering industry abraum salt refining plant according to claim 1, is characterized in that: be provided with tundish, pump, adjustment still and pump between described adsorber and the first evaporative crystallizer successively.
4. a kind of chemical engineering industry abraum salt refining plant according to claim 1, is characterized in that: the crystallizing bed of described crystalliser feet connects thickener through pump, and thickener connects whizzer.
5. a chemical engineering industry abraum salt process for refining, it is characterized in that: the high-salt wastewater pre-treatment that contains in amino phenylate, p-NP production process is regulated pH value, adsorbed by gac or diatomite or macroporous resin, remove the organism in waste water and organic salt, reduce the COD of waste water, then high-salt wastewater is adjusted to neutrality, carries out evaporating through multiple-effect evaporation or mechanical recompression, crystallization, centrifugal go out solid salt; By centrifugal go out solid salt through rotary kiln or tunnel furnace high-temperature calcination, organism is made at high temperature to decompose oxidation, the tail gas of calcining thoroughly burns through heat accumulating type tail gas burning furnace again, tail gas is through pre-recovery of heat, spray-absorption, salt after calcining is made into saturated solution with after water-solubleization, filter through accurate filter, filtrate directly supplies ion film caustic soda and uses, maybe the saturated brine after filtering is carried out evaporating through multiple-effect evaporation or mechanical recompression, recrystallization purifies, by centrifugal, obtain the solid sodium chloride of high-quality.
6. a kind of chemical engineering industry abraum salt process for refining according to claim 1, is characterized in that, effluent brine pre-treatment: can uncomfortable pH value with the diatomite used time, when adsorbing with gac or macroporous resin, and pH value modulation 1-5.
7. a kind of chemical engineering industry abraum salt process for refining according to claim 1 and equipment, is characterized in that, in calcination process, the residence time of material is 2-4 hour, and calcining temperature is 300-800 DEG C, is no more than the fusing point of salt.
8. a kind of chemical engineering industry abraum salt process for refining according to claim 1 and equipment, is characterized in that, incinerator is fixed bed or rotating bed, and tail gas incineration temperature is 800-1000 DEG C.
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CN105293531A (en) * 2015-11-26 2016-02-03 山东潍坊润丰化工股份有限公司 Byproduct industrial salt refined processing method
CN106007078A (en) * 2016-07-05 2016-10-12 双良节能系统股份有限公司 Intermittent adsorption-catalytic oxidation treatment method for removing organic matters of coal chemical high-salt water
CN106495384A (en) * 2016-11-03 2017-03-15 南京格洛特环境工程股份有限公司 The technique that a kind of utilization organic contamination high-salt wastewater prepares industrial purified salt
CN106698561A (en) * 2016-12-29 2017-05-24 哈尔滨工程大学 Device for treating biurea condensation sewage generated from preparation of ADC (Azodicarbonamide) foaming agent with urea method and use method of device
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CN105293531A (en) * 2015-11-26 2016-02-03 山东潍坊润丰化工股份有限公司 Byproduct industrial salt refined processing method
CN106007078A (en) * 2016-07-05 2016-10-12 双良节能系统股份有限公司 Intermittent adsorption-catalytic oxidation treatment method for removing organic matters of coal chemical high-salt water
CN106495384A (en) * 2016-11-03 2017-03-15 南京格洛特环境工程股份有限公司 The technique that a kind of utilization organic contamination high-salt wastewater prepares industrial purified salt
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CN106698561A (en) * 2016-12-29 2017-05-24 哈尔滨工程大学 Device for treating biurea condensation sewage generated from preparation of ADC (Azodicarbonamide) foaming agent with urea method and use method of device
CN106698561B (en) * 2016-12-29 2019-05-21 哈尔滨工程大学 A kind of urea method preparation ADC foaming agent biruea condensation sewage-treatment plant and its application method
CN107262506A (en) * 2017-08-07 2017-10-20 安徽今朝环保科技有限公司 Industrial slag salt harmless treatment device and its application method
CN109665660A (en) * 2017-10-16 2019-04-23 孙汝友 The refining methd of industrial waste salt
CN107673531B (en) * 2017-10-24 2020-06-16 北京今大禹环境技术股份有限公司 High-salt high-organic-matter wastewater thermal membrane coupling salt separation zero-discharge treatment process
CN107673531A (en) * 2017-10-24 2018-02-09 北京今大禹环境技术股份有限公司 A kind of high organic wastewater hotting mask coupling of high salt divides salt Zero-discharge treating process
CN107651799A (en) * 2017-10-24 2018-02-02 北京今大禹环境技术股份有限公司 A kind of high organic wastewater hotting mask coupling of high salt divides salt zero-discharge treatment system
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CN109019634A (en) * 2018-07-18 2018-12-18 南京简迪环境工程有限公司 The purification of chemical industry abraum salt and resource utilization system and method
CN109019634B (en) * 2018-07-18 2021-03-26 南京简迪环境工程有限公司 Chemical waste salt refining and resource utilization system and method
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CN110397940A (en) * 2019-07-23 2019-11-01 源创环境科技有限公司 A kind of technique of high temperature incineration processing landfill leachate
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