CN104670994A - Conveying and dividing device for continuous glass fiber - Google Patents
Conveying and dividing device for continuous glass fiber Download PDFInfo
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- CN104670994A CN104670994A CN201510069873.2A CN201510069873A CN104670994A CN 104670994 A CN104670994 A CN 104670994A CN 201510069873 A CN201510069873 A CN 201510069873A CN 104670994 A CN104670994 A CN 104670994A
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Abstract
The invention discloses a conveying and dividing device for a continuous glass fiber. The conveying and dividing device for the continuous glass fiber is characterized by comprising a conveying module (1), a dividing module (2) and a PLC (Programmable Logic Controller) control cabinet (6), wherein the PLC control cabinet (6) is electrically connected with the conveying module (1) and the dividing module (2). The conveying and dividing device for the continuous glass fiber is used for dividing a multi-strand cluster glass fiber into tiny yarn fibers, and heating the yarn fibers, so that the infiltration effect is improved when the glass fibers are contacted with a polymer melt, so as to promote the dispersing degree of the glass fibers in a polymer, furthermore the mechanical property of a glass fiber reinforced polymer product is improved, the product quality is stable, and the surface of the product is smooth and has no floating fiber.
Description
Technical field
The present invention relates to a kind of conveying and yarn divider of continuous glass-fiber, particularly the finely dispersed conveying of a kind of continuous glass-fiber and yarn divider.
Background technology
Fiber glass thermoplastics appears at 20 middle of century, compare with traditional metallic material, fiber glass thermoplastics has low-down density and very high strength-to-density ratio, product processing method is more flexible, material yield rate is high, the cost comparing material is lower, functional and the globality of parts is very high, the component processing equipment of fiber glass thermoplastics is as extruder, injection, press etc., far below the metal impact equipment and mold of costliness, especially in the vehicle that production lot is little, fiber glass thermoplastics more embodies excellent economy.Therefore, compared with steel design part, fiber glass thermoplastics makes product weight alleviate a lot, and has parts merging performance, can reduce costs like this.
Fiber glass thermoplastics is a kind of composite material of light-high-strength.Content of glass fiber is generally 20% ~ 50%, and matrix used material generally has polypropylene, polyethylene, polystyrene, polyamide, polycarbonate, ABS, PET, PBT etc.This composite material has good stretching, bending, compressive modulus of elasticity and creep-resistant property, dimensionally stable, good processability, molding cycle are short, production efficiency is high, have been widely used in department and the industries such as automobile, machinery, electrical equipment, building, boats and ships, space flight.Especially apply in car production and day by day increase, goods are generally bumper/spoiler, mud guard, car bonnet, gauge panel, car door, back of seat, warming machine impeller etc.In electric and electronic and information techenology, because its dimensional accuracy is high, linear expansion factor is little, good electrical property, in order to manufacture instrument case, connection box, television rear cover, fan blade etc.In chemical anticorrosion, glass fiber reinforced plastic is used as basin, pipeline, interior pipe etc.
The production technology of traditional glass fibre reinforced composite material is directly sent in the machine barrel of twin screw short glass fiber or continuous glass-fiber.The mode of this direct interpolation glass easily cause glass to reunite to be difficult to disperse, Length of Glass Fiber is by too short, the compatibility that reduces glass and polymer interface of screw rod shearing.Can make like this glass disperse in polymer melt uneven, glass retain length too short, reduce glass and polymer interface binding ability, finally cause that Glass Fiber Reinforced Polymer product mechanical characteristics reduces, product surface is rough even occurs the defects such as floating fibre.
For this reason, the present invention is directed to the production technology of fiberglass reinforced thermoplastic plastic, develop the conveying of a kind of novel continuous glass-fiber and yarn divider.This device directly can connect production facilities (machine barrel as twin screw), is convenient to carry out transformation and upgrade to conventional production lines; In addition, the present invention adopts PLC control system to improve stability and the degree of automation of online production.
Summary of the invention
Technical matters to be solved by this invention is, provides a kind of continuous glass-fiber dispersion effect good, the conveying of finely dispersed continuous glass-fiber and yarn divider; Further, provide a kind of heating function that has, fine conveying and the yarn divider fusing better continuous glass-fiber with the interface of melt material of yarn; Further, provide a kind of and every a branch of glass detecting unit that tests the speed is monitored, glass flow is estimated automatically, simultaneously to conveying and the yarn divider of the continuous glass-fiber that glass crack conditions is reported to the police; Further, one is provided to introduce PLC control cabinet, with the conveying of the continuous glass-fiber of the stability and degree of automation that improve fiber glass thermoplastics online production and yarn divider.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
The conveying of continuous glass-fiber and a yarn divider, is characterized in that: comprising: conveyor module, dividing sinker module and PLC control cabinet, and described PLC control cabinet is connected with dividing sinker module electricity with described conveyor module; Described conveyor module comprise the glass platform for placing many group glass volumes, the glass support be connected with the top one of described glass platform, and described glass support on some some tachogenerators of arranging for the first through hole phase one_to_one corresponding guiding glass to pass through and some glass fiber pipes, the entrance of described glass fiber pipe is just to described first through hole, and the outlet of described glass fiber pipe is connected with described dividing sinker module; Described dividing sinker module comprises dividing sinker frame, dividing sinker parts and drive disk assembly; Described dividing sinker frame is fixed with described dividing sinker parts and drive disk assembly, described dividing sinker parts comprise some fixed wheels of arranging successively from top to bottom, shed stick is movably set with below described fixed wheel, described shed stick is provided with some dividing sinker shuttles, the end of some described shed sticks is connected with described drive disk assembly after utilizing pipe link to connect; Described drive disk assembly comprises crankshaft disk and motor, and one end of described crankshaft disk is connected with described motor, and the other end is connected with described pipe link.
Glass platform is at least bilayer.
Glass platform: glass platform adopts steel framed structure, glass platform is placed plank pallet, plank pallet is placed glass volume.
Glass support is positioned at the top of glass platform and glass platform is integrated, and support is provided with multiple first through hole, quantity 30 ~ 60.
Tachogenerator: install with on glass support, quantity 30 ~ 60, warning device and the chain control of main frame PLC.
Glass fiber pipe: material is wear-resisting enhanced plastic pipe, number of tubes 30 ~ 60.
First through hole, tachogenerator, warning device, glass fiber pipe are all identical with the number of the second through hole.
Dividing sinker parts: master is made up of fixed wheel and shed stick, and fixed wheel is fixed in dividing sinker frame, and material is wear-resisting alloy steel, diameter 300 ~ 450mm, the inner heating pipe power of fixed wheel 400 ~ 600W; Shed stick diameter 60 ~ 80mm, shed stick is distributed with dividing sinker shuttle, and dividing sinker shuttle material is abrasion resistant alloy.
Glass mount is in glass platform upper; Glass support has multiple first through hole, each first through hole is provided with a tachogenerator; Tachogenerator top is connected with glass fiber pipe entrance, and glass fiber pipe outlet is connected with dividing sinker parts.
Dividing sinker upper rack fixes dividing sinker parts; Dividing sinker parts are made up of fixed wheel and shed stick, and fixed wheel is fixed in frame, heating pipe built-in; Shed stick is distributed with dividing sinker shuttle, shed stick is connected with crankshaft disk by pipe link; Drive disk assembly is made up of crankshaft disk and reducing motor, and reducing motor connects shed stick by crankshaft disk.
Also be provided with the guide plate for described glass to be imported described fixed wheel from the outlet of described glass fiber pipe above the described fixed wheel being positioned at the top, described guide plate be provided with some for the second through hole through described glass.
Yarn fibre is the single glass that described glass is formed after described shed stick and the screening of dividing sinker shuttle, and described glass is boundling glass; Heating arrangement is provided with in described fixed wheel.
Described heating arrangement comprises heated at constant temperature pipe.
Some vertically disposed described dividing sinker shuttles parallel arrangement on described shed stick, the spacing of adjacent described dividing sinker shuttle is 2 ~ 3mm.
Described motor comprises reducing motor, described reducing motor power 0.75 ~ 2.2kw, described crankshaft disk rotating speed 30 ~ 50r/m.
The bottom of described glass platform is fixed on ground, and the bottom surface of described glass platform is provided with LOAD CELLS; Described glass platform adopts steel structure.
Described dividing sinker frame adopts steel framed structure, is provided with portable outfit running roller and locating locking element bottom described dividing sinker frame.
Described tachogenerator comprises infrared tachogenerator, described tachogenerator is provided with the warning device for reporting to the police to the fracture of described glass.
Tachogenerator is estimated automatically to the fine flow of yarn, reports to the police to the fine crack conditions of yarn simultaneously, and control chain with main frame PLC.
The material of described glass fiber pipe is wear-resisting enhanced plastic pipe, and each described glass fiber pipe is by the described glass of 1 bundle, and the quantity of described glass fiber pipe is 30 ~ 60.
Innovation point of the present invention is as follows:
1. conveyor module is monitored one glass every detecting unit that tests the speed, and automatically estimates, report to the police simultaneously to the fine crack conditions of yarn to glass flow;
2. the shed stick of dividing sinker module bilateral reciprocation between fixed wheel, is dispersed into tiny yarn fine by original per share glass, ensure coated by melt material of every root tiny yarn fibre like this.Fixed wheel with heating function, make yarn fine enter melt in conjunction with time heated, yarn fibre is better combined with the interface of composite material;
3 the present invention adopt PLC control cabinet, achieve automation and information system management, carry out whole-process automatic control and on-line monitoring to whole system.Simultaneously can incoming traffic signal and each parts of whole system chain, tachogenerator, dividing sinker parts, drive disk assembly form chain control.
The conveying of a kind of continuous glass-fiber provided by the invention and yarn divider, dividing sinker parts master is made up of fixed wheel and shed stick, and fixed wheel is fixed in dividing sinker frame, heating pipe built-in for heating glass, to improve the binding ability of glass and polymer melt; Shed stick is distributed with dividing sinker shuttle, shed stick connection for transmission parts, move back and forth in the horizontal direction, for multi beam glass is divided into multiply spun yarn; Drive disk assembly is made up of crankshaft disk and reducing motor, and reducing motor connects crankshaft disk, and the power conversion that reducing motor provides by crankshaft disk is the crank motion in horizontal direction, and is conducted to shed stick; PLC control cabinet achieves automation and information system management, carries out whole-process automatic control and on-line monitoring to whole system, simultaneously can incoming traffic signal and each parts of whole system chain, tachogenerator, dividing sinker parts, drive disk assembly form chain control.The conveying of a kind of continuous glass-fiber provided by the invention and yarn divider, for multiply boundling glass being sieved into tiny yarn fibre and heating these yarn fibres, improve effect of impregnation when glass and polymeric melt contacts, to promote glass degree of scatter in the polymer, and then making the raising of Glass Fiber Reinforced Polymer product mechanical characteristics, constant product quality, the smooth nothing of product surface is floating fine.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the enlarged drawing of part A in Fig. 1;
Fig. 3 is the enlarged drawing of part B in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As shown in Fig. 1 ~ 3, a kind of conveying of continuous glass-fiber and yarn divider, is characterized in that: comprising: conveyor module 1, dividing sinker module 2 and PLC control cabinet 6, and described PLC control cabinet 6 is connected with dividing sinker module 2 electricity with described conveyor module 1; Described conveyor module comprise the glass platform 101 for placing many group glass volumes 3, the glass support 102 be connected with the top one of described glass platform 101, and described glass support 102 on some some tachogenerators 103 of arranging for the first through hole phase one_to_one corresponding guiding glass 4 to pass through and some glass fiber pipes 104, the entrance of described glass fiber pipe 104 is just to described first through hole, and the outlet of described glass fiber pipe 104 is connected with described dividing sinker module 2; Described dividing sinker module 2 comprises dividing sinker frame 201, dividing sinker parts 202 and drive disk assembly 203; Described dividing sinker frame 201 is fixed with described dividing sinker parts 202 and drive disk assembly 203, described dividing sinker parts 202 comprise some fixed wheels 2021 of arranging successively from top to bottom, shed stick 2022 is movably set with below described fixed wheel 2021, described shed stick 2022 is provided with some dividing sinker shuttles 2023, and the end of some described shed sticks 2022 is connected with described drive disk assembly 203 after utilizing pipe link 2024 to connect; Described drive disk assembly 203 comprises crankshaft disk 2031 and motor 2032, and one end of described crankshaft disk 2031 is connected with described motor 2032, and the other end is connected with described pipe link 2024.
The number of described fixed wheel 2021 is at least 5, and described shed stick 2022 is identical with the number of described fixed wheel 2021.
The number of described fixed wheel 2021 and shed stick 2022 is 5.
The described fixed wheel 2021 being positioned at the top is also provided with above the guide plate 5 for described glass 4 to be imported described fixed wheel 2021 from the outlet of described glass fiber pipe 104, described guide plate 5 is provided with some for the second through hole through described glass 4.
Yarn fibre is the single glass that described glass 4 is formed after described shed stick 2022 and dividing sinker shuttle 2023 sieve, and described glass 4 is boundling glass; Heating arrangement is provided with in described fixed wheel 2021.
Some vertically disposed described dividing sinker shuttles 2023 parallel arrangement on described shed stick 2022, the spacing of adjacent described dividing sinker shuttle 2023 is 2 ~ 3mm.
Described motor 2032 comprises reducing motor, described reducing motor power 0.75 ~ 2.2kw, described crankshaft disk 2031 rotating speed 30 ~ 50r/m.
The bottom of described glass platform 101 is fixed on ground, and the bottom surface of described glass platform 101 is provided with LOAD CELLS; Described glass platform 101 adopts steel structure.
Described dividing sinker frame 201 adopts steel framed structure, is provided with portable outfit running roller and locating locking element bottom described dividing sinker frame 201.
Described tachogenerator 103 comprises infrared tachogenerator, described tachogenerator 103 is provided with the warning device for reporting to the police to the fracture of described glass 4.
The material of described glass fiber pipe 104 is wear-resisting enhanced plastic pipe, and each described glass fiber pipe 104 is by the described glass 4 of 1 bundle, and the quantity of described glass fiber pipe 104 is 30 ~ 60.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (9)
1. the conveying of continuous glass-fiber and a yarn divider, is characterized in that: comprising: conveyor module (1), dividing sinker module (2) and PLC control cabinet (6), and described PLC control cabinet (6) is connected with described conveyor module (1) and dividing sinker module (2) electricity; Described conveyor module comprise the glass platform (101) for placing many groups glass volume (3), the glass support (102) be connected with the top one of described glass platform (101), and described glass support (102) on some some tachogenerators (103) of arranging for the first through hole phase one_to_one corresponding guiding glass (4) to pass through and some glass fiber pipes (104), the entrance of described glass fiber pipe (104) is just to described first through hole, and the outlet of described glass fiber pipe (104) is connected with described dividing sinker module (2); Described dividing sinker module (2) comprises dividing sinker frame (201), dividing sinker parts (202) and drive disk assembly (203); Described dividing sinker frame (201) is fixed with described dividing sinker parts (202) and drive disk assembly (203), described dividing sinker parts (202) comprise some fixed wheels (2021) of arranging successively from top to bottom, shed stick (2022) is movably set with below described fixed wheel (2021), described shed stick (2022) is provided with some dividing sinker shuttles (2023), the end of some described shed sticks (2022) utilizes pipe link (2024) connection to be connected with described drive disk assembly (203) afterwards; Described drive disk assembly (203) comprises crankshaft disk (2031) and motor (2032), and one end of described crankshaft disk (2031) is connected with described motor (2032), and the other end is connected with described pipe link (2024).
2. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: the described fixed wheel (2021) being positioned at the top is also provided with above the guide plate (5) for described glass (4) to be imported described fixed wheel (2021) from the outlet of described glass fiber pipe (104), described guide plate (5) is provided with some for the second through hole through described glass (4).
3. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: the single glass that described glass (4) is formed after described shed stick (2022) and dividing sinker shuttle (2023) screening is fine yarn, and described glass (4) is boundling glass; Described fixed wheel is provided with heating arrangement in (2021).
4. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: some vertically disposed described dividing sinker shuttles (2023) are at the upper parallel arrangement of described shed stick (2022), and the spacing of adjacent described dividing sinker shuttle (2023) is 2 ~ 3mm.
5. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, is characterized in that: described motor (2032) comprises reducing motor, described reducing motor power 0.75 ~ 2.2kw, described crankshaft disk (2031) rotating speed 30 ~ 50r/m.
6. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: the bottom of described glass platform (101) is fixed on ground, the bottom surface of described glass platform (101) is provided with LOAD CELLS; Described glass platform (101) adopts steel structure.
7. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, is characterized in that: described dividing sinker frame (201) adopts steel framed structure, and described dividing sinker frame (201) bottom is provided with and is portablely equipped with running roller and locating locking element.
8. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: described tachogenerator (103) comprises infrared tachogenerator, described tachogenerator (103) being provided with the warning device for reporting to the police to the fracture of described glass (4).
9. the conveying of a kind of continuous glass-fiber according to claim 1 and yarn divider, it is characterized in that: the material of described glass fiber pipe (104) is wear-resisting enhanced plastic pipe, each described glass fiber pipe (104) is by the 1 described glass of bundle (4), and the quantity of described glass fiber pipe (104) is 30 ~ 60.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510069873.2A CN104670994B (en) | 2015-02-10 | 2015-02-10 | Conveying and dividing device for continuous glass fiber |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510069873.2A CN104670994B (en) | 2015-02-10 | 2015-02-10 | Conveying and dividing device for continuous glass fiber |
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| Publication Number | Publication Date |
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| CN104670994A true CN104670994A (en) | 2015-06-03 |
| CN104670994B CN104670994B (en) | 2017-04-19 |
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| CN201510069873.2A Active CN104670994B (en) | 2015-02-10 | 2015-02-10 | Conveying and dividing device for continuous glass fiber |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943118A (en) * | 2015-06-25 | 2015-09-30 | 江苏诚盟装备股份有限公司 | Production system and production method for glass fiber reinforced composite material |
| CN112279005A (en) * | 2020-09-01 | 2021-01-29 | 武汉凌云光电科技有限责任公司 | Jig for automatically arranging optical fibers and method thereof |
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| CN102810346A (en) * | 2012-08-07 | 2012-12-05 | 中复碳芯电缆科技有限公司 | Carbon fiber composite material cable and preparation method of cable core thereof |
| CN103413630A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing device |
| CN103413629A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing method |
| CN204549636U (en) * | 2015-02-10 | 2015-08-12 | 江苏诚盟装备股份有限公司 | A kind of conveying of continuous glass-fiber and yarn divider |
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2015
- 2015-02-10 CN CN201510069873.2A patent/CN104670994B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003203529A (en) * | 2002-01-09 | 2003-07-18 | Hitachi Cable Ltd | Method and device for manufacturing flat cable |
| CN102810346A (en) * | 2012-08-07 | 2012-12-05 | 中复碳芯电缆科技有限公司 | Carbon fiber composite material cable and preparation method of cable core thereof |
| CN103413630A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing device |
| CN103413629A (en) * | 2013-08-23 | 2013-11-27 | 苏州苏月新材料有限公司 | Electric transmission line carbon fiber composite core manufacturing method |
| CN204549636U (en) * | 2015-02-10 | 2015-08-12 | 江苏诚盟装备股份有限公司 | A kind of conveying of continuous glass-fiber and yarn divider |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943118A (en) * | 2015-06-25 | 2015-09-30 | 江苏诚盟装备股份有限公司 | Production system and production method for glass fiber reinforced composite material |
| CN112279005A (en) * | 2020-09-01 | 2021-01-29 | 武汉凌云光电科技有限责任公司 | Jig for automatically arranging optical fibers and method thereof |
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| Publication number | Publication date |
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| CN104670994B (en) | 2017-04-19 |
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