CN104669761A - Full-automatic positive-and-negative-pressure laminator - Google Patents
Full-automatic positive-and-negative-pressure laminator Download PDFInfo
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- CN104669761A CN104669761A CN201510100014.5A CN201510100014A CN104669761A CN 104669761 A CN104669761 A CN 104669761A CN 201510100014 A CN201510100014 A CN 201510100014A CN 104669761 A CN104669761 A CN 104669761A
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Abstract
The invention provides a full-automatic positive-and-negative-pressure laminator. The laminator comprises a rack, a lower platform arranged in the middle of the rack as well as an upper platform connected with the lower platform, wherein a silica gel plate is arranged between the upper platform and the lower platform, an air hole is formed in the upper platform, a heating plate is arranged in the lower platform, an air hole is formed in the bottom end, a groove is formed in the middle of the bottom, an air hole is formed in the lower platform, and a pressurizing device, a vacuum pumping device and a hydraulic device are arranged below the lower platform; besides, the laminator further comprises a control box, a touch display screen, a PLC (programmable logic controller) electrically connected with the touch display screen, an alarm device electrically connected with the PLC as well as a temperature controller electrically connected with the electric heating plate are arranged in the control box, the pressurizing device, the vacuum pumping device and the hydraulic device are electrically connected with the PLC, and the upper platform and the lower platform are locked by an electromagnetic lock electrically connected with the PLC. The full-automatic positive-and-negative-pressure laminator is good in laminating effect, free of bubbles, firmer, higher in safety performance, high in automation degree and higher in working efficiency.
Description
Technical field
The present invention relates to a kind of laminating machine, particularly relate to a kind of for the protection of or the full-automatic positive/negative-pressure laminating machine of beautifying articles surface.
Background technology
Positive/negative-pressure laminating machine is special in building decoration, and furniture makes, and carries out ornamental instrument in the industry that door industry is produced to surface of the work.Existing positive/negative-pressure laminating machine automaticity is low, and overlay film effect does not with great difficulty produce bubble, and man-hour is long, and security performance is low, and efficiency is low, and therefore, be badly in need of developing a kind of overlay film effective, security performance is high, the full-automatic positive/negative-pressure laminating machine that operating efficiency is high.
Summary of the invention
The present invention is directed to above-mentioned Problems existing to make improvements, namely the technical problem to be solved in the present invention is to provide a kind of full-automatic positive/negative-pressure laminating machine, and this full-automatic positive/negative-pressure laminating machine overlay film is effective, and operating efficiency is high, and security performance is good.
In order to solve the problems of the technologies described above, the present invention proposes a kind of so full-automatic positive/negative-pressure laminating machine, comprise frame, be arranged on the lower platform in the middle of frame, the upper mounting plate be connected by hinge type steel plate door-hinge with lower platform, the silica gel plate that one deck is fixed on described upper mounting plate bottom is provided with in the middle of described upper mounting plate and described lower platform, described upper mounting plate offers pore and inside is provided with heating plate, bottom is provided with for the hole of silica gel plate air guide, the groove for place work piece is provided with in the middle of bottom, described lower platform offers pore and below is provided with pressue device, inhale vacuum plant, hydraulic means, described pressue device is connected by the pore of pipeline with described upper mounting plate, described suction vacuum plant is connected by the pore of pipeline with described lower platform, described hydraulic means is connected with described hinge type steel plate door-hinge, it is characterized in that: also comprise the control cabinet being arranged on frame side, touch display screen is provided with in described control cabinet, the PLC be electrically connected with described touch display screen, the warning device be electrically connected with described PLC, the temperature controller be electrically connected with described electric boiling plate, described pressue device, described suction vacuum plant, described hydraulic means is all electrically connected with described PLC, electromagnetic lock is provided with between described upper mounting plate and described lower platform, described electromagnetic lock is electrically connected with described PLC.
As a further improvement on the present invention, described electromagnetic lock is provided with the photoelectric sensor and to lock photoelectric sensor of unblanking, described in photoelectric sensor of unblanking all be electrically connected with described PLC with described photoelectric sensor of locking.
As a further improvement on the present invention, described lower platform outer surface is provided with enabling photoelectric sensor and photoelectric sensor of closing the door, and described enabling photoelectric sensor is all electrically connected with described PLC with described photoelectric sensor of closing the door.
As a further improvement on the present invention, described upper mounting plate inside is provided with temperature sensor, and described temperature sensor is electrically connected with described temperature controller.
As a further improvement on the present invention, described upper mounting plate inside is provided with pressure sensor, and described pressure sensor is electrically connected with described PLC.
As a further improvement on the present invention, described hydraulic means is connected with enabling valve and closes the family of power and influence, and described enabling valve and the described pass family of power and influence are all electrically connected with described PLC.
As a further improvement on the present invention, described suction vacuum plant comprises vavuum pump and air accumulator, and described vavuum pump is connected with described air accumulator.
As a further improvement on the present invention, the pipeline be connected with described upper mounting plate pore is three-way pipeline, one end of described three-way pipeline is connected with described pressue device and is provided with inflation magnet valve, one end is connected with described air accumulator and is provided with takes out positive valve, the other end directly to lead in air and is provided with pressure release magnet valve, described inflation magnet valve, described in take out positive valve and described pressure release magnet valve is all electrically connected with described PLC.
As a further improvement on the present invention, the pipeline be connected is provided with negative pressure magnet valve with the pore of described lower platform, described negative pressure magnet valve is electrically connected with described PLC.
As a further improvement on the present invention, described touch display screen is provided with remote assistance module.
The course of work of the present invention, operation principle and beneficial effect are:
After object is placed into station, automatic catch can be selected by touch display screen, single unit system is controlled automatically to complete and close the door the------pressurising------pressurize---pressure release---overall process of---unblanking---enabling of taking out malleation of opening negative pressure of locking by PLC, also can select manual gear, single step complete independently is closed the door, lock, pressurising, open negative pressure, pressure release, take out malleation, unblank, open the door in any step.
In the stage of closing the door, PLC hydraulic control device and the pass family of power and influence, close upper mounting plate, photoelectric sensor of closing the door transfers data to PLC in real time, to determine that a pass puts in place;
In the stage of locking, PLC controls electromagnetic lock and is locked by upper lower platform, and real-time data transmission to PLC, puts in place to determine to lock by photoelectric sensor of locking;
In the pressurising stage, PLC opens inflation magnet valve, and pressue device carries out pneumatic compression to silica gel plate, and pressure sensor transfers data to PLC in real time, and when reaching setup pressure value, charging valve is closed automatically;
Opening the negative pressure stage (this stage and pressurising stage carry out simultaneously), PLC opens negative pressure magnet valve, suction vacuum plant absorption lower platform contacts the air in cavity with silica gel plate, pressure sensor transfers data to PLC in real time, when reaching setup pressure value, negative pressure magnet valve is closed automatically;
Packing stage, keep the pressure of setting constant, object obtains sufficient pressing at packing stage, and diaphragm can completely bubble-freely cover on object;
In the pressure release stage, PLC opens pressure release magnet valve, and portion gas is directly discharged in air, reaches the object of preliminary pressure release, and pressure release magnet valve is closed automatically;
Take out the malleation stage, PLC is opened and is taken out positive valve, and then the gas in upper mounting plate cavity and silica gel plate is extracted in air accumulator by vavuum pump, pressure sensor transfers data to PLC in real time, under pressure reaches vacuum in limited time, close and take out positive valve, take out malleation and terminate;
Unblank the stage, PLC control electromagnetic lock open, photoelectric sensor of unblanking by real-time data transmission to PLC, to determine to unblank to put in place;
In the enabling stage, on PLC hydraulic control device and enabling valve, open upper mounting plate, enabling photoelectric sensor transfers data to PLC in real time, and to determine that switch puts in place, the object that then will apply good film takes out;
As long as when whole course of work pressure exceedes capping value, warning device will automatic alarm, in addition, full-automatic positive/negative-pressure laminating machine has also set up remote assistance function, can the ruuning situation of remotely inspecting machine, to find failure cause, long-rangely to deal with problems.
Full-automatic positive/negative-pressure laminating machine overlay film of the present invention is effective, and bubble-free, more firmly, security performance is higher, and automaticity is high, and operating efficiency is higher.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention;
Fig. 2 is control cabinet structural representation in the present invention;
Fig. 3 is control structure frame line chart of the present invention;
Fig. 4 is temperature control system frame line chart in the present invention.
In figure: 1, frame; 2, lower platform; 21, electromagnetic lock; 3, upper mounting plate; 31, electric boiling plate; 32, groove; 4, silica gel plate; 5, pressue device; 6, vacuum plant is inhaled; 61, vavuum pump; 62, air accumulator; 7, hydraulic means; 8, control cabinet; 81, touch display screen; 9, PLC; 10, warning device; 11, temperature controller.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1 to 4, one embodiment of the present invention, a kind of full-automatic positive/negative-pressure laminating machine, comprise frame 1, be arranged on the lower platform 2 in the middle of frame, the upper mounting plate 3 be connected by hinge type steel plate door-hinge with lower platform 2, the silica gel plate 4 that one deck is fixed on upper mounting plate 3 bottom is provided with in the middle of upper mounting plate 3 and lower platform 2, upper mounting plate 3 offers pore and inside is provided with electric boiling plate 31, bottom is provided with for the hole of silica gel plate 4 air guide, the groove 32 for place work piece is provided with in the middle of bottom, lower platform 2 offers pore and below is provided with pressue device 5, inhale vacuum plant 6, hydraulic means 7, pressue device 5 is connected by the pore of pipeline with upper mounting plate 3, inhale vacuum plant 6 to be connected by the pore of pipeline with lower platform 2, hydraulic means 7 is connected with hinge type steel plate door-hinge, this full-automatic positive/negative-pressure laminating machine also comprises the control cabinet 8 being arranged on frame side, touch display screen 81 is provided with in control cabinet 8, the PLC 9 be electrically connected with touch display screen 81, the warning device 10 be electrically connected with PLC 9, the temperature controller 11 be electrically connected with electric boiling plate 31, pressue device 5, inhale vacuum plant 6, hydraulic means 7 is all electrically connected with PLC 9, upper mounting plate 3 and lower platform 2 are locked by electromagnetic lock 21, electromagnetic lock 21 is electrically connected with PLC 9.
Electromagnetic lock 21 is provided with unblank photoelectric sensor and photoelectric sensor of locking, photoelectric sensor of unblanking all is electrically connected with PLC 9 with photoelectric sensor of locking; Upper mounting plate 3 inside is provided with pressure sensor, and pressure sensor is electrically connected with PLC 9; Lower platform 2 outer surface is provided with enabling photoelectric sensor and photoelectric sensor of closing the door, and enabling photoelectric sensor is all electrically connected with PLC 9 with photoelectric sensor of closing the door.Hydraulic means 7 be connected with enabling valve and close the family of power and influence, enabling valve and the pass family of power and influence are all electrically connected with PLC 9; Inhale vacuum plant 6 and comprise vavuum pump 61 and air accumulator 62, vavuum pump 61 is connected with air accumulator 62; The pipeline be connected with upper mounting plate 3 pore is three-way pipeline, one end of three-way pipeline is connected with pressue device 5 and is provided with inflation magnet valve, one end is connected with air accumulator 62 and is provided with takes out positive valve, the other end directly to lead in air and is provided with pressure release magnet valve, inflation magnet valve, takes out positive valve and pressure release magnet valve is all electrically connected with PLC 9; The pipeline be connected with the pore of lower platform 2 is provided with negative pressure magnet valve, negative pressure magnet valve is electrically connected with PLC 9.
During work, after object is placed into station, automatic catch can be selected by touch display screen 81, single unit system is controlled automatically to complete and close the door the------pressurising------pressurize---pressure release---overall process of---unblanking---enabling of taking out malleation of opening negative pressure of locking by PLC 9, also can select manual gear, single step complete independently is closed the door, lock, pressurising, open negative pressure, pressure release, take out malleation, unblank, open the door in any step.
In the stage of closing the door, PLC 9 hydraulic control device 7 and the pass family of power and influence, close upper mounting plate 3, photoelectric sensor of closing the door transfers data to PLC 9 in real time, and to determine that a pass puts in place, opening time is 15 seconds, if opening time can make response immediately more than 20 seconds warning devices 10, at this moment machine may break down, and needs by automatic stop key, checks relative control apparatus and arrives level sensor and the line between both and PLC 9;
In the stage of locking, PLC 9 controls electromagnetic lock 21 and is locked by upper lower platform, photoelectric sensor of locking by real-time data transmission to PLC 9, put in place to determine to lock, the time of locking is no more than 5 seconds, and warning device 10 meeting automatic alarm after more than 10 seconds, by automatic stop key shut-down operation;
In the pressurising stage, PLC 9 opens inflation magnet valve, pressue device 5 pairs of silica gel plates 4 carry out pneumatic compression, pressure sensor transfers data to PLC 9 in real time, and when reaching setup pressure value, charging valve 51 is closed automatically, the pressurising time was lower than 10 seconds, the blowing pressure value between 500KPa ~ 600KPa, inflation more than 20 seconds or the blowing pressure value more than 800KPa, warning device 10 can automatic alarm;
Opening the negative pressure stage (this stage and pressurising stage carry out simultaneously), PLC opens negative pressure magnet valve, inhale vacuum plant 6 to draw lower platform 2 and contact air in cavity with silica gel plate 4, pressure sensor transfers data to PLC 9 in real time, when reaching setup pressure value (between-80KPa ~-90KPa), negative pressure magnet valve is closed automatically;
Packing stage, keep the pressure of setting constant, object obtains sufficient pressing at packing stage, and diaphragm can completely bubble-freely cover on object, and the dwell time is 60 seconds, and the lower limit of pressurize is 100KPa, and higher limit is 600KPa;
In the pressure release stage, PLC 9 controls pressure release magnet valve 13 and opens, and portion gas is directly discharged in air, and when reaching inside and outside air pressure balance, pressure release magnet valve 13 is closed automatically;
Take out the malleation stage, PLC 9 controls to take out positive valve and opens, then the gas in upper mounting plate 3 cavity and silica gel plate 4 is extracted in air accumulator 62 by vavuum pump 61, pressure sensor transfers data to PLC 9 in real time, under pressure reaches vacuum in limited time, positive valve is taken out in closedown, takes out malleation and terminates, and taking out the malleation time is 10 seconds;
Unblank the stage, PLC 9 controls electromagnetic lock 21 and opens, and photoelectric sensor of unblanking was by real-time data transmission to PLC 9, and to determine to unblank to put in place, uncaging time is no more than 5 seconds, more than 10 seconds warning device 10 automatic alarms;
In the enabling stage, PLC 9 hydraulic control device 7 and enabling valve, open upper mounting plate, enabling photoelectric sensor transfers data to PLC 9 in real time, to determine that switch puts in place, then the object applying good film is taken out opening time and be no more than 15 seconds, more than 20 seconds warning device 10 automatic alarms;
As further technical scheme, upper mounting plate 3 inside is provided with temperature sensor, and temperature sensor is electrically connected with temperature controller 11.
Temperature sensor transfers data to temperature controller 11 in real time, and when temperature exceedes setting value, temperature controller 11 controls electric boiling plate and cuts out, and security performance is higher.
As further technical scheme, touch display screen 81 is provided with remote assistance module.
Remote assistance module can remotely inspecting machine ruuning situation, to find failure cause.
Remote assistance application example:
1, computer must be surfed the Net by router, with netting twine connection route device and touch display screen 81.
2, check computer Intranet IP on computers, after looking into, open touch display screen 81, input password, arrange IP (this IP and computer Intranet IP last inconsistent), preservation is exited.
3, copy vnc viewer.exe file to desktop, need not install.
First connect by Intranet during assistance, then assist to realize long-range checking by QQ, open vnc viewer.exe, can carry out long-range checking after inputting the IP and password just established, automaticity is higher.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a full-automatic positive/negative-pressure laminating machine, comprise frame (1), be arranged on the lower platform (2) in the middle of described frame (1), the upper mounting plate (3) be connected by hinge type steel plate door-hinge with described lower platform (2), the silica gel plate (4) that one deck is fixed on described upper mounting plate (3) bottom is provided with in the middle of described upper mounting plate (3) and described lower platform (2), described upper mounting plate (3) offers pore and inside is provided with electric boiling plate (31), bottom is provided with for the hole of silica gel plate (4) air guide, the groove (32) for place work piece is provided with in the middle of bottom, described lower platform (2) offers pore and below is provided with pressue device (5), inhale vacuum plant (6), hydraulic means (7), described pressue device (5) is connected by the pore of pipeline with described upper mounting plate (3), described suction vacuum plant (6) is connected by the pore of pipeline with described lower platform (2), described hydraulic means (7) is connected with described hinge type steel plate door-hinge, it is characterized in that: also comprise the control cabinet (8) being arranged on frame side, touch display screen (81) is provided with in described control cabinet (8), the PLC (9) be electrically connected with described touch display screen (81), the warning device (10) be electrically connected with described PLC (9), the temperature controller (11) be electrically connected with described electric boiling plate (31), described pressue device (5), described suction vacuum plant (6), described hydraulic means (7) is all electrically connected with described PLC (9), electromagnetic lock (21) is provided with between described upper mounting plate (3) and described lower platform (2), described electromagnetic lock (21) is electrically connected with described PLC (9).
2. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described electromagnetic lock (21) is provided with the photoelectric sensor and to lock photoelectric sensor of unblanking, described in photoelectric sensor of unblanking all be electrically connected with described PLC (9) with described photoelectric sensor of locking.
3. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described lower platform (2) outer surface is provided with enabling photoelectric sensor and photoelectric sensor of closing the door, and described enabling photoelectric sensor is all electrically connected with described PLC (9) with described photoelectric sensor of closing the door.
4. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described upper mounting plate (3) inside is provided with temperature sensor, described temperature sensor is electrically connected with described temperature controller (11).
5. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described upper mounting plate (3) inside is provided with pressure sensor, described pressure sensor is electrically connected with described PLC (9).
6. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described hydraulic means (7) is connected with enabling valve and closes the family of power and influence, and described enabling valve and the described pass family of power and influence are all electrically connected with described PLC (9).
7. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: described suction vacuum plant (6) comprises vavuum pump (61) and air accumulator (62), and described vavuum pump (61) is connected with described air accumulator (62).
8. the full-automatic positive/negative-pressure laminating machine of one according to claim 7, it is characterized in that: the pipeline be connected with described upper mounting plate (3) pore is three-way pipeline, one end of described three-way pipeline is connected with described pressue device (5) and is provided with inflation magnet valve, one end is connected with described air accumulator (62) and is provided with takes out positive valve, the other end directly to lead in air and is provided with pressure release magnet valve, described inflation magnet valve, described in take out positive valve and described pressure release magnet valve is all electrically connected with described PLC (9).
9. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, it is characterized in that: the pipeline be connected with the pore of described lower platform (2) is provided with negative pressure magnet valve, described negative pressure magnet valve is electrically connected with described PLC (9).
10. the full-automatic positive/negative-pressure laminating machine of one according to claim 1, is characterized in that: (81) are provided with remote assistance module to described touch display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510100014.5A CN104669761B (en) | 2015-03-06 | 2015-03-06 | A kind of full-automatic positive/negative-pressure laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510100014.5A CN104669761B (en) | 2015-03-06 | 2015-03-06 | A kind of full-automatic positive/negative-pressure laminating machine |
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| Publication Number | Publication Date |
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| CN104669761A true CN104669761A (en) | 2015-06-03 |
| CN104669761B CN104669761B (en) | 2017-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510100014.5A Expired - Fee Related CN104669761B (en) | 2015-03-06 | 2015-03-06 | A kind of full-automatic positive/negative-pressure laminating machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107571487A (en) * | 2017-09-29 | 2018-01-12 | 武汉华星光电技术有限公司 | Laminating apparatus and applying method |
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| CN102285112A (en) * | 2010-06-18 | 2011-12-21 | 晟铭电子科技股份有限公司 | Isostactic pressing device and isostactic pressing system |
| CN202293568U (en) * | 2011-10-27 | 2012-07-04 | 赫比（上海）家用电器产品有限公司 | Vacuum hot-pressing equipment |
| CN204586041U (en) * | 2015-03-06 | 2015-08-26 | 无极县美凯旺木工机械有限公司 | A kind of full-automatic positive/negative-pressure laminating machine |
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2015
- 2015-03-06 CN CN201510100014.5A patent/CN104669761B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070158029A1 (en) * | 2000-10-17 | 2007-07-12 | Kolinahr Systems, Inc. | Pallet Labeler System |
| CN101367221A (en) * | 2008-10-08 | 2009-02-18 | 刘培国 | Laminating apparatus of vacuum hotpressing laminating machine |
| CN102285112A (en) * | 2010-06-18 | 2011-12-21 | 晟铭电子科技股份有限公司 | Isostactic pressing device and isostactic pressing system |
| CN202293568U (en) * | 2011-10-27 | 2012-07-04 | 赫比（上海）家用电器产品有限公司 | Vacuum hot-pressing equipment |
| CN204586041U (en) * | 2015-03-06 | 2015-08-26 | 无极县美凯旺木工机械有限公司 | A kind of full-automatic positive/negative-pressure laminating machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107571487A (en) * | 2017-09-29 | 2018-01-12 | 武汉华星光电技术有限公司 | Laminating apparatus and applying method |
| CN107571487B (en) * | 2017-09-29 | 2019-11-05 | 武汉华星光电技术有限公司 | Laminating apparatus and applying method |
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| CN104669761B (en) | 2017-03-01 |
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Granted publication date: 20170301 |