CN104669512B - Super-huge plastic is without template injection moulding intelligence manufacture Apparatus and method for - Google Patents
Super-huge plastic is without template injection moulding intelligence manufacture Apparatus and method for Download PDFInfo
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- CN104669512B CN104669512B CN201510098391.XA CN201510098391A CN104669512B CN 104669512 B CN104669512 B CN 104669512B CN 201510098391 A CN201510098391 A CN 201510098391A CN 104669512 B CN104669512 B CN 104669512B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0408—Injection moulding apparatus using movable moulds or mould halves involving at least a linear movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/30—Mounting, exchanging or centering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/13—Injection moulding apparatus using two or more injection units co-operating with a single mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/66—Mould opening, closing or clamping devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C2045/4241—Auxiliary means for removing moulded articles from the robot
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/66—Mould opening, closing or clamping devices mechanical
- B29C2045/664—Mould opening, closing or clamping devices mechanical using mould clamping means operating independently from the mould closing means
Abstract
The present invention proposes super-huge plastic without template injection moulding intelligence manufacture Apparatus and method for; equipment mainly includes mould, mould vehicle, clamping mechanism, ejecting mechanism, plasticizing injection machinery hands, taking mechanical hand, molding mechanical hand, mould cart driving device etc., and mould is mounted directly and is fixed in mould vehicle；Mould is direct folding mould under the effect of mould cart driving device, and clamping mechanism is directly installed on mould use.The present invention thoroughly breaks injection machine active and inactive mold plate assembling mould and realizes the conventional thought of matched moulds, the most energy-conservation subtract material, discharge again more working place, the deficiency such as overcome common super-huge injection machine volume, weight huge, it is easily installed again mould and is equipped with mechanical hand, it is achieved intelligence manufacture.Injection machine is equipped with the mechanical hand of difference in functionality so that it is molding process can independent assortment, motility is bigger, and intellectuality is higher.Self adaptation plasticizing injecting systems can the multi-faceted injection of multiinjector, self adaptation folding modular system can multiple parting lines multi-direction folding mould.
Description
Technical field
The present invention relates to a kind of injection machine, refer in particular to a kind of super-huge injection forming equipment of intelligence manufacture without template,
Belong to polymer material molding mechanical field.
Background technology
Super-huge injection machine refers generally to shot capacity 25000cm3Above, the note or more than clamp force 30000kN
Molding machine, in the fields such as auto industry, building industry, transport service, telecommunications industry, environmental protection industry and household electrical appliances, application is wide
General, such as manufacturing the pallet of transport and storage, steel mold shell for building, keeping in repair the interim of highway
Driving plastic mesh plate, bulky refuse case and plastic cable dish etc..Side according to common injection machine design
The ultra-large type injection machine that method is developed, complete machine is huge, power loading is big, and inconvenience is installed in processing.
Four rod-pulling type active and inactive mold plates of common injection machine typically continued to use by existing super-huge injection machine, and mould is pacified
Mould is sling and is higher than pull bar by dress and replacing lifting appliance to be passed through, and is hung in by mould above machine and consolidate
Being scheduled in machine, this mould is installed and is had higher requirements for Factory Building and lifting appliance height.Simultaneously as
The existence of pull bar, limits the free space of fuselage, is not easy to the operations such as mechanical hand pickup；And it is super-huge
The weight of mould itself is very big, and is installed in the template that weight is the biggest, makes whole machine undoubtedly
Become huge, add energy consumption and production cost.
Chinese scholars has done substantial amounts of work in super-huge injection machine lightweight at present.In patent (patent
Number: 96207902.2) in mention a kind of large-scale injection molding apparatus use vertical die, replace pull bar press
Carrying out folding mould, add fuselage free space, machine weight is light, can realize multiple spot injection.
Summary of the invention
The technical problem to be solved is to overcome the above-mentioned deficiency of prior art to provide a kind of super-huge
Without template injection molding machine, solve the problems such as model sheetinstallat difficulty, it is achieved super-huge injection machine lightweight, automatization,
Intelligent.
The present invention solves the technical scheme that above-mentioned technical problem taked: super-huge plastic is noted without template
Penetrate molding intelligence manufacture equipment, mainly include mould, mould vehicle, clamping mechanism, ejecting mechanism, plasticizing note
Penetrating mechanical hand, taking mechanical hand, molding mechanical hand, mould cart driving device etc., mould is mounted directly fixing
In mould vehicle；Mould is direct folding mould under the effect of mould cart driving device, by the upper surface of mould vehicle
Make plane, and auger shell pit or T-slot, collocation mold clamp use, and are fixed by mould locked at mould
On tool car；Plasticizing injection machinery hands, taking mechanical hand and molding mechanical hand are provided in mould vehicle surrounding；Adjacent
Arranging clamping mechanism between mould, clamping mechanism is directly installed on mould use.Plasticizing injection machinery hands is optional
Selecting Three Degree Of Freedom, six degree of freedom or other degree of freedom mechanical hands, it is bigger that three freedom degree manipulator is suitable to injection volume
Situation, six degree of freedom mechanical hand is more flexible, can optional position, space injection, be equipped with small-sized plasticizing system,
It is applicable to the situation that injection volume is less；Each manipulator needs to be distributed in mould according to design and the production of mould
Tool is around.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, it is not necessary to be arranged on by mould
In template, and direct folding mould under the effect of mould vehicle.Mould vehicle can be flat guide motion, high load
The forms of motion such as the motion of lotus cog belt or plane air cushion motion, available hydraulic drives or motor drives.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, if mould vehicle uses plane
The form of guide rail, guide rail uses precise linear guide, to ensure the accurate control of shift position.Mould vehicle
Upper surface, for having certain thickness massive plate, can weld after molding with guide rail one-shot forming or respectively, smart again
Processing.
The super-huge plastic of the present invention is without the company of template injection moulding intelligence manufacture equipment, mould and mould vehicle
Connect the connected mode that can use common injection machine mould with template, the upper surface of mould vehicle is made plane, and
Auger shell pit or T-slot, the use of collocation mold clamp, fix locked in mould vehicle, screw thread by mould
Hole or T-slot can or collocation uses independent according to reality；May be used without other firm connected modes.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, and plasticizing injection machinery hands can
Configure one or more, moving freely of Spatial Dimension can be realized, can move forward and backward up and down left and right, can put
In the optional position of die space, including mould surrounding and top, each plasticizing injection machinery hands has one
Nozzle, position and quantity according to running gate system cast gate determine to plastify position and the quantity of injection machinery hands.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, owing to injection machine space obtains
To greatly discharging, various manipulators can be equipped with in surrounding, such as taking mechanical hand, molding mechanical hand etc..
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method and apparatus, is applicable to many
The occasion such as assembling in color many materials multicomponent, parts one-shot forming and mould.
The super-huge plastic of the present invention is used to carry out product manufacturing without template injection moulding intelligence manufacture equipment
Method, after being fixed in mould vehicle by mould, the first step, by mould vehicle driven mold matched moulds, by adjacent mould
Polymer masses is plastified by the clamping mechanism arranged between tool by mold-locked, second step plasticizing injection machinery hands,
The flow channel entry point of its nozzle with mould is compressed by plasticizing injection machinery hands, and the polymer of fusing is injected mould
In die cavity；3rd step, mould pressurize also cools down, and plasticizing injection machinery hands is removed, and clamping mechanism is converted into non-
Locking state, mould vehicle moves die sinking；4th step, taking mechanical hand and molding mechanical hand cooperation, will
Goods in die cavity take out, and complete a complete circulation.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method, is thoroughly broken injection machine and is used
Active and inactive mold plate assembles mould and realizes the conventional thought of matched moulds, proposes without template matched moulds locked mode new method, i.e. closes
Mold mechanism saves moving platen and fixed form, mould is directly installed on the motion carriers such as guide rail flat board,
Make mould self have a locked mode function, the most energy-conservation subtract material, discharge again more working place, by injection machine each
Funtion part is divided into independent module, mainly includes locked mode module, die module, folding mould module, machine
Tool fingerprint block etc..Wherein locked mode module can be directly mounted at and uses on mould, can be obvolvent brake shoe formula locked mode
Mechanism, it is also possible to be snap-lock modular form etc., and available hydraulic drives or motor drives, and may be mounted at
Mould front-back or in mould side, its number and position can determine according to practical situation, the most symmetrical cloth
Put.Die module is divided into two or more parts with die joint for boundary.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture method, and mould can be two or many
Individual, matched moulds direction can be one or more, both can a direction folding mould, it is possible to multiple directions, multi-angle
Folding mould, can be chosen flexibly by how many decisions of mold parting surface, mold parting surface and cast gate.
The super-huge plastic of the present invention can be put without template injection moulding intelligence manufacture method, a mold platform
Putting and organize mould more, often group mould open/close mould direction can be different, provide possible for assembling in injection mold, and
Improve efficiency.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method, arranges lock between adjacent molds
Die device, replaces the mode relying on mould locking, and clamp force is according to goods demand configuration lock mould oil cylinder or motor
Specification and number.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture method, and locked mode mode can also be adopted
Locked mode is adsorbed, especially for the many die joints of multi-mould, one or more electromagnet quilts with large area electromagnet
Being arranged at mould die joint, and the two mold electromagnetic bodies contacted are positioned opposite, opposite polarity, it is at mould
Controlling on tool arbitrarily can be chosen according to practical situation, and clamp force configures suitable electromagnet according to goods demand
With the suitable curtage of applying.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method, has self adaptation plasticizing note
Penetrate system, can multiinjector, multi-faceted inject simultaneously, available multiple small-sized plasticizing injecting devices replace common note
One large-scale plasticizing injecting device of molding machine, reduces the requirement such as injection pressure of single injection device.For reducing or keeping away
Exempt from multiinjector and inject the weld mark caused, use mould intelligent temperature control technology, make the melt of different directions converge
Shi Wendu is the highest, is unlikely to produce weld mark.Mould intelligent temperature control technology can use electromagnetic induction heating
Or Graphene becomes mould temperature technique etc. soon.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture method, and plasticizing injecting systems can be many
Nozzle many cast gates intellectuality order is entered to water and enters to water speed Based Intelligent Control.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture method, by the principle of cover parting bolt
It is transplanted in injection moulding machine mould open action.Use mould oil cylinder or electronic pre-die sinking during die sinking, initially opened to overcome
Resistance bigger during mould, can collaborative with mechanical hand operate, it is also possible to use Hot runner Technology, reduce further
Resistance of opening mould.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method, uses one or more machine
Tool Handball Association biconditional operation, takes out product.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture Apparatus and method for, its beneficial effect
For:
1. the deficiency such as overcome common super-huge injection machine volume, weight huge, thoroughly breaks injection moulding machine template thinking
And the new method without template proposed so that injection machine free space obtains huge release, has both alleviated injection
The weight of machine, is easily installed again mould and is equipped with mechanical hand, it is achieved intelligence manufacture.
2. the thorough modularity of injection machine, and it is equipped with the mechanical hand of difference in functionality so that it is molding process can be free
Combination, motility is bigger, and intellectuality is higher.Self adaptation plasticizing injecting systems can the multi-faceted injection of multiinjector,
Self adaptation folding modular system can multiple parting lines multi-direction folding mould.
Accompanying drawing explanation
Fig. 1 is the super-huge plastic of the present invention single cast gate two mould without template injection moulding intelligence manufacture equipment
Board injection machine and corollary equipment schematic diagram thereof；
Fig. 2 is the present invention super-huge plastic double cast gate three mould without template injection moulding intelligence manufacture equipment
Board injection machine and corollary equipment simplified schematic diagram thereof；
Fig. 3 is the injection without template injection moulding intelligence manufacture method and apparatus of the present invention super-huge plastic
Machine molding process schematic；
Fig. 4 is the super-huge plastic of the present invention to be moulded without the Three Degree Of Freedom of template injection moulding intelligence manufacture equipment
Change injection machinery hands sketch；
Fig. 5 is the super-huge plastic of the present invention to be moulded without the six degree of freedom of template injection moulding intelligence manufacture equipment
Change injection machinery hands sketch；
Fig. 6 is the present invention super-huge plastic locked mode without template injection moulding intelligence manufacture method and apparatus
Device is arranged on the schematic diagram of mould side；
Fig. 7 is the present invention super-huge plastic mould without template injection moulding intelligence manufacture method and apparatus
A kind of example of car fastener hole；
Fig. 8 is the present invention super-huge plastic mould without template injection moulding intelligence manufacture method and apparatus
The another kind of example of car fastener hole；
Fig. 9 is the present invention super-huge plastic mould without template injection moulding intelligence manufacture method and apparatus
Another example of car fastener hole；
Figure 10 is the super-huge plastic of the present invention big face without template injection moulding intelligence manufacture method and apparatus
A kind of example of long-pending electromagnetic adsorption clamping apparatus；
Figure 11 is the super-huge plastic of the present invention big face without template injection moulding intelligence manufacture method and apparatus
The another kind of example of long-pending electromagnetic adsorption clamping apparatus.
In figure: 1. Three Degree Of Freedom plasticizing injection machinery hands, 2. clamping mechanism, 3. liang board mold one, 4. liang template die
Tool two, 5. ejecting mechanism, 6. six degree of freedom plasticizing injection machinery hands, 7. taking mechanical hand, 8. mould vehicle, 9.
Mold fastening device, 10. guide rail, 11. double cast gate three board molds, 12. molding bolts, 13. molding mechanical hands,
14. electromagnets, 15. mould cart driving devices.
Detailed description of the invention
In conjunction with accompanying drawing, patent of the present invention is described in detail as follows:
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, as depicted in figs. 1 and 2.
Now as a example by cast gate two-template injection molding machine single shown in Fig. 1, mainly include two board mold one 3, two board molds 24,
Mould vehicle 8, clamping mechanism 2, ejecting mechanism 5, Three Degree Of Freedom plasticizing injection machinery hands 1, six degree of freedom are moulded
Change injection machinery hands 6, taking mechanical hand 7 and molding mechanical hand 13 etc..Wherein, two board mold one 3 and two
Board mold 24 is mounted directly and is fixed in mould vehicle 8, and fixes with mold fastening device 9, it is not necessary to install
On moving platen and solid plate；Clamping mechanism 2 is arranged on mould front-back or side, such as Fig. 1 and Fig. 6 institute
Show；Mould vehicle 8 is moved under the effect of mould cart driving device 15 on guide rail 10, it is achieved opening of mould
Open and close.When two mould Guan Bis, clamping mechanism 2 starts action, by mold-locked；When two moulds are opened
Qi Shi, molding bolt 12 and molding mechanical hand 13 coordination, it is achieved pre-die sinking, as shown in Figure 3.Make
Melt plasticizing and note is carried out with Three Degree Of Freedom plasticizing injection machinery hands 1 or six degree of freedom plasticizing injection machinery hands 6
Penetrate, as shown in Figure 4 and Figure 5.After two moulds fully open, taking mechanical hand 7 take out goods.Respectively
Manipulator needs to be distributed in around mould according to design and the production of mould.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture equipment, arranges lock between adjacent molds
Mold mechanism 2, replaces the mode relying on mould locking, and clamping mechanism 2 can be directly mounted at and uses on mould, can
Think obvolvent brake shoe formula clamping mechanism, or snap-lock modular form etc., and available hydraulic drives or motor drives,
Its number and position can determine according to practical situation, are generally arranged symmetrically with；Clamp force is joined according to goods demand
Put Mode-locking oil cylinder or rating of machine and number.Locked mode mode can also use large area electromagnet to adsorb locked mode,
As shown in FIG. 10 and 11, it is particularly well-suited to the many die joints of multi-mould, or many arranged outside die cavity
Individual electromagnet, such as, arrange four electric magnet 14 in a rectangular extent, and four electric magnet 14 separate to be placed,
Or four electric magnet 14 surround rectangle frame, electric magnet 14 is installed in the groove at mould die joint, electricity
14 adsorbing surfaces of Magnet are less than die joint, and the electromagnet 14 of adsorbed two moulds contacted
Positioned opposite, opposite polarity.Electromagnet 14 controlling on mould can choose other modes according to practical situation,
According to the goods demand suitable electromagnet of configuration 14 with the suitable curtage of applying to reach locked mode requirement
Clamp force.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, and mould is with die joint as boundary
Being assembled into two parts or some, matched moulds direction can be one or more, both can a direction folding mould,
Also can multiple directions, multi-angle folding mould, by how many decisions of mold parting surface, mold parting surface and cast gate
Can be according to part requirements flexible design.Such as structure shown in Fig. 2, double cast gate three board mold 11 has three typings
Face, is divided into three pieces by mould, can to two or three directions folding mould simultaneously.
The super-huge plastic of the present invention, without template injection moulding intelligence manufacture method, has self adaptation plasticizing note
Penetrate system, configuration plasticizing injection machinery hands, can multiinjector, multi-faceted inject simultaneously, can the many cast gates of multiinjector
Intelligent sequential injection and injection speed Based Intelligent Control.Plasticizing injection machinery hands divides Three Degree Of Freedom, six freedom
Degree and other degree of freedom mechanical hands, as shown in Figure 4 and Figure 5, Three Degree Of Freedom plasticizing injection machinery hands 1 is permissible
Realize tri-direction activities of X, Y, Z, be suitable to the situation that injection volume is bigger, six degree of freedom plasticizing injection machinery
Hands 6 is more flexible, is to be equipped with small-sized plasticizing system on the basis of six degree of freedom mechanical hand, can realize space and appoint
Meaning position injection, it is adaptable to the situation that injection volume is less.Plasticizing injection machinery hands can configure one or more,
Moving freely of Spatial Dimension can be realized, can move forward and backward up and down left and right, can be placed in any of die space
Position, including mould surrounding and top, position and quantity according to running gate system cast gate determine.
The super-huge plastic of the present invention is without template injection moulding intelligence manufacture equipment, mould and mould vehicle 8
Connection can use the connected mode of common injection machine mould and template, and the upper surface of mould vehicle 8 is made plane,
And auger shell pit or T-slot, collocation mold clamp use, mould is fixed locked in mould vehicle 8,
Screwed hole or T-slot can individually or collocation uses according to reality, is auger shell pit mode as shown in Figure 7, Fig. 8
Shown in be T-slot mode, shown in Fig. 9 be screwed hole and T-slot combine mode.
The above is concrete equipment and the process condition of the present invention, coordinates each figure to be explained.But this
Bright above-described concrete equipment and the technical process of being not limited to, any based on above-mentioned described for relevant
Apparatus modifications or replacement, any based on the above-mentioned described local directed complete set for related process, as long as at this
In the range of bright realm of spirit, belong to the present invention.
Claims (10)
- The most super-huge plastic is without template injection moulding intelligence manufacture equipment, it is characterised in that: mainly include mould, Mould vehicle, clamping mechanism, ejecting mechanism, plasticizing injection machinery hands, taking mechanical hand, molding mechanical hand and Mould cart driving device, mould is mounted directly and is fixed in mould vehicle；Mould is at the work of mould cart driving device With lower direct folding mould, the upper surface of mould vehicle is made plane, and auger shell pit or T-slot, collocation mould Tool securing member uses, and is fixed by mould locked in mould vehicle；Plasticizing injection machinery hands, taking mechanical hand and Molding mechanical hand is provided in mould vehicle surrounding；Arranging clamping mechanism between adjacent molds, clamping mechanism is mounted directly Mould uses.
- Super-huge plastic the most according to claim 1 is without template injection moulding intelligence manufacture equipment, and it is special Levy and be: mould vehicle forms of motion is flat guide motion, the motion of top load cog belt or the motion of plane air cushion, Available hydraulic drives or motor drives.
- Super-huge plastic the most according to claim 2 is without template injection moulding intelligence manufacture equipment, and it is special Levying and be: mould vehicle uses the form of flat guide, guide rail uses precise linear guide, the upper table of mould vehicle Face, for having certain thickness massive plate, can be welded after molding with guide rail one-shot forming or respectively, polish again.
- Super-huge plastic the most according to claim 1 is without template injection moulding intelligence manufacture equipment, and it is special Levy and be: plasticizing injection machinery hands can configure one or more, can realize moving freely of Spatial Dimension, can Left and right moves forward and backward up and down, can be placed in the optional position of die space, including mould surrounding and top, root Position and quantity according to running gate system cast gate determine.
- Super-huge plastic the most according to claim 1 is without template injection moulding intelligence manufacture equipment, and it is special Levying and be: mould is two or more, matched moulds direction can be one or more, by the number of mold parting surface Determining, mold parting surface and cast gate can be chosen flexibly.
- Super-huge plastic the most according to claim 1 is without template injection moulding intelligence manufacture equipment, and it is special Levy and be: clamping mechanism uses large area electromagnet absorption locked mode, and one or more electromagnets are installed in mould At tool die joint, and the two mold electromagnetic bodies contacted are positioned opposite, opposite polarity.
- 7. use the super-huge plastic described in claim 1 to produce without template injection moulding intelligence manufacture equipment The method that product manufacture, it is characterised in that: after being fixed in mould vehicle by mould, the first step, by mould vehicle band Moving mold matched moulds, by the clamping mechanism arranged between adjacent molds by mold-locked, second step plasticizing injection machinery Polymer masses is plastified by hands, and the flow channel entry point of its nozzle with mould is compressed by plasticizing injection machinery hands, and will The polymer of fusing injects in mold cavity；3rd step, mould pressurize also cools down, and plasticizing injection machinery hands moves Opening, clamping mechanism is converted into non-locking state, and mould vehicle moves die sinking；4th step, taking mechanical hand and rise Goods in die cavity are taken out, complete a complete circulation by mould mechanical hand cooperation.
- Super-huge plastic described in employing claim 1 the most according to claim 7 is injected into without template The method that type intelligence manufacture equipment carries out product manufacturing, it is characterised in that: plasticizing injection machinery hands has adaptive Should plastify injecting systems, plasticizing injection machinery hands has multiple, and plasticizing injection machinery hands has nozzle, can spray more Mouth, multi-faceted inject simultaneously.
- Super-huge plastic described in employing claim 1 the most according to claim 7 is injected into without template The method that type intelligence manufacture equipment carries out product manufacturing, it is characterised in that: use mould intelligent temperature control on mould Technology, when making the melt of different directions converge, temperature is the highest, and mould intelligent temperature control technology uses electromagnetism sense Should heat or Graphene becomes mould temperature technique soon.
- Super-huge plastic described in employing claim 1 the most according to claim 7 is injected without template The method that molding intelligence manufacture equipment carries out product manufacturing, it is characterised in that: the principle of cover parting bolt is transplanted In injection moulding machine mould open action, mould oil cylinder or electronic pre-die sinking during die sinking, are used.
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| CN201510098391.XA CN104669512B (en) | 2015-03-05 | 2015-03-05 | Super-huge plastic is without template injection moulding intelligence manufacture Apparatus and method for |
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| CN108381856B (en) * | 2018-02-02 | 2024-04-26 | 宏利科技(苏州)有限公司 | Multicolor injection molding machine and use method thereof |
| CN112135724B (en) * | 2018-05-21 | 2023-03-10 | 阿卡汽车有限公司 | Injection molding system and/or method |
| CN110587904A (en) * | 2019-09-27 | 2019-12-20 | 中山英诺莱比智能科技有限公司 | External injection molding platform structure of injection molding machine and injection molding machine |
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| CN2253279Y (en) * | 1996-04-22 | 1997-04-30 | 杨青山 | Large injection moulding device |
| CN100460182C (en) * | 2003-12-09 | 2009-02-11 | 天津市康库得机电技术有限公司 | Super large-scale plastic injection moulding process and apparatus |
| CN204487931U (en) * | 2015-03-05 | 2015-07-22 | 北京化工大学 | Super-huge plastic products are without template injection moulding intelligence manufacture equipment |
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