A kind of multifunctional efficient rectifying column
Technical field
The present invention relates to Chemical Equipment Design field, particularly a kind of Multifunctional rectifying column.
Background technology
Rectifying column is the equipment the most often used in Chemical Manufacture, and according to the structure type of gas-liquid contact part in tower, tower can be divided into plate column and packed tower, they are applicable in different Chemical Manufacture respectively.Packed tower is the gas-liquid mass transfer (contact) equipment of continous way, and contact in continuous flow upstream and carry out mass transfer and heat transfer between gas-liquid two-phase, the concentration of gas-liquid two-phase component is consecutive variations along tower height.Successively counter current contacting carry out mass transfer and heat transfer between gas-liquid two-phase in plate column, the concentration of gas-liquid two-phase component is step variation along tower height.Packed tower structure is simple, and Pressure Drop is little, is convenient to process corrosive materials, the material of foam easy to foaming and vacuumizing, but volume is large, weight is large, mass-transfer efficiency is lower, and operational stability is poor, is unsuitable for processing dirty liquid, dusty gas, material containing solid particle and easily fouling.And plate column carries out mass transfer and heat transfer by layering, on every block column plate, gas-liquid two-phase must keep close and contact fully, for mass transport process provides enough large and the phase border contact surface constantly updated, reduce resistance to mass tranfer, make gas-liquid two-phase be counter-current flow tower planted agent, to provide maximum mass transfer power as far as possible.
The core of distillation process is backflow, and the necessary lot of energy of backflow, reduce the key subjects that energy consumption is distillation process development.Along with the development in pluralism of chemical products, simple packed tower or sieve-plate tower can not meet the demand of energy-efficient gas-liquid mass transfer, design pressure drop little, and greatly, energy-efficient, rectifying column applied widely is very important for disposal ability and operating flexibility.
Summary of the invention
For making up the deficiencies in the prior art, the invention provides a kind of multifunctional efficient rectifying column reasonable in design, applied widely.
The present invention is achieved through the following technical solutions:
A kind of multifunctional efficient rectifying column, comprise tower body, described tower body top connects condenser and return tank, bottom connects reboiler, its special character is: described tower body charging aperture is connected with preheater, and condenser is communicated with preheater by valve, and described tower body inside is mounted alternately with column plate and packing layer from top to bottom, column plate is provided with downspout and downflow weir, and the filler of packing layer is by bracket support; Foam removal grid is installed between described column plate and packing layer; The most last layer of described tower body and basecoat all install column plate, and isolate forming blind bore hole, one end at the bottom of the downspout of orlop column plate and tower body still, this hole is connected with reboiler by liquid outlet, and feed entrance point is in the column plate layer in the middle part of tower body.
Multifunctional efficient rectifying column of the present invention, described bracket is separated into square hole lattice by the some orthogonal embeddings of polyfluortetraethylene pipe to form.
Multifunctional efficient rectifying column of the present invention, is at least provided with two blocks of column plates between two packing layers.
The invention has the beneficial effects as follows: condenser liberated heat is as one of the thermal source of feed preheater, make full use of heat, bottom column plate liquid does not contact with reboiler withdrawing fluid and directly derives tower body, improve separative efficiency, column plate and alternately installing of packing layer reduce the large shortcoming of plate column pressure drop on the one hand, also be conducive to vacuumizing simultaneously, Despumation device can play restriction and fragmentation to foam, do not need to install demister in addition, gas-liquid contacts better and carries out mass transfer and conduct heat reaching energy-efficient separating effect in tower.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Accompanying drawing 1 is structural representation of the present invention.
Accompanying drawing 2 is structural representations of bracket of the present invention.
In figure, 1 tower body, 2 condensers, 3 return tanks, 4 reboilers, 5 column plates, 6 downspouts, 7 downflow weirs, 8 foam removal grids, 9 packing layers, 10 brackets, 11 preheaters, 12 holes, 13 liquid outlets, 14 polyfluortetraethylene pipes, 15 hole lattice.
Detailed description of the invention
Accompanying drawing is a kind of detailed description of the invention of the present invention.This embodiment comprises tower body 1, described tower body 1 top connects condenser 2 and return tank 3, bottom connects reboiler 4, described tower body 1 charging aperture is connected with preheater 11, condenser 2 is communicated with preheater 11 by valve, described tower body 1 inside is mounted alternately with two blocks of column plates 5 and one deck packing layer 9 from top to bottom, and column plate 5 is provided with downspout 6 and downflow weir 7, and the filler of packing layer 9 is supported by bracket 10; Between described column plate 5 and packing layer 9, foam removal grid 8 is installed; The most last layer of described tower body 1 and basecoat all install column plate 5, the downspout 6 of orlop column plate 5 forms blind bore hole, one end 12 with isolating at the bottom of tower body 1 still, this hole 12 is connected with reboiler 4 by liquid outlet 13, feed entrance point is in the column plate 5 layers in the middle part of tower body 1, described bracket 10 is separated into square hole lattice 15 by the orthogonal embedding of some polyfluortetraethylene pipes 14 to form, the honeycomb cell structure of bracket 10 is intensive, can prevent filler from falling.
Material liquid heats in rear feeding rectifying column by preheater 11, feed entrance point is in the column plate 5 layers in the middle part of tower body 1, ensure that material is from the charging of column plate layer, reduce to bubble, liquid drops down onto packing layer 9 laterally across after each layer column plate 5 from top to bottom under gravity, gas, under pressure reduction promotes, is from bottom to top discharged by tower top through after each layer column plate through the perforate be distributed on column plate 5.The liquid that all contain is certain on every block column plate 5, when gas passes liquid layer on plate, two-phase carries out contact mass transfer.In packing layer 9, liquid disperses to flow down in membranaceous along filling surface automatically.Be provided with liquid re-distributor between each layer filler, liquid is distributed on tower section again, enter descending trays 5.Gas enters from tower bottom, by filler gap free space, walks to tower top.The gas leaving packing layer 9 may be carried under one's arms a small amount of droplet, and droplet can block or destroy by foam removal grid 8.
Tower body 1 top rises steam and adopt complete condenser condensation, a condensate liquid part is back in tower, and remainder delivers to storage tank after reactor product cooler cooling.Arrange reboiler 4 bottom tower body 1 and adopt indirect steam heating, bottom product delivers to storage tank after cooling.For ensureing the material concentration entered in reboiler 4, orlop column plate 5 is not communicated with at the bottom of still, and the liquid namely flowing through orlop column plate 5 can not pass back into the mixing of materials in tower with reboiler 4 thus reduce concentration, directly enters reboiler 4 by liquid outlet 13.Wherein because the principle of still-process repeatedly carries out components vaporize and condensation, thermal efficiency ratio is lower, but overhead condenser 2 liberated heat is a lot, but its energy grade is lower, the thermal source of tower reactor can not be directly used in, the present embodiment as low-temperature heat source generation low-pressure steam as one of thermal source of feed preheater, takes full advantage of energy using its heat.