CN104666088B - A kind of capsule filler - Google Patents
A kind of capsule filler Download PDFInfo
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- CN104666088B CN104666088B CN201510124950.XA CN201510124950A CN104666088B CN 104666088 B CN104666088 B CN 104666088B CN 201510124950 A CN201510124950 A CN 201510124950A CN 104666088 B CN104666088 B CN 104666088B
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Abstract
A kind of capsule filler, the filling machine mainly divides four latch mechanism, module slewing mechanism and filling body parts to form by main transmission, capsule conveying, cam rotation on the main transmission, drive module slewing mechanisms and filling body to move by two Cam intermittent mechanisms, complete filling machine and realizes on different station send capsule, divide capsule, filling, inspection rejects, lock capsule and fill capsule and operate.
Description
Technical field
The application is related to medical mechanical field, and in particular to a kind of capsule filler.
Background technology
Fully-automatic capsule filling machine is the key equipment of pharmaceutical factory capsule preparations filling, is characterized in the accurate adjustable, behaviour of loading amount
Make safe ready, good airproof performance, therefore be widely used.The designing and manufacturing level of external capsule filler is higher than state
Interior, such as fully-automatic capsule filling machine of German BOSCH companies production, its automaticity is in whole world medicine machine industry in neck
First status, its price are extremely expensive.The production of the capsule filler of Italy is also more flourishing, and its maximum advantage is can be with
Requirement according to user is designed and produced, and can guarantee that complete design production well, experiment, realizes supervision, examines, group
Dress and user requirements analysis.The capsule filler of Italy has obtained accreditation both domestic and external.Though the capsule filler of Japan in addition
Based on medium and small unit, but small volume, precision is high, is easily installed, easy to operate, and automaticity is high, becomes production capsule
The up-and-coming youngster of filling machine.
Research of the China for capsule filler is later, so the integral level of the production of domestic capsule filler is also much
Developed country is lagged behind, is developed at first by imitated same kind of products at abroad and derivation, the capability of independent innovation is poor, and its is automatic
Very big gap all be present in change degree, precision and production efficiency etc..The development experience of Chinese capsule filler is manually
Capsule filler, Semiautomatic capsule filler, fully-automatic capsule filling machine three phases.The big portion of earliest capsule filler of China
Operation is divided to need manual, the precision of filling is relatively low, while can cause the pollution to medicinal powder and environment, and relies on the manufacture of foreign countries
Technology.By the development of decades, capsule filler is by manually to semi-automatic until the fully-automatic capsule filling machine of today, it is sent out
Speed is opened up, and the efficiency produced is also improving constantly, but due to starting late at home, and by manufacture water
No matter flat limitation, capsule filler from the quality of production of production efficiency or product are required for further improve and perfect.
The content of the invention
It is an object of the invention to overcome above-mentioned deficiency, there is provided a kind of simple in construction, efficiency high, the glue for the accurate stable that works
Capsule filler.
The object of the present invention is achieved like this：
A kind of capsule filler, the filling machine mainly divide latch mechanism, module turn-around machine by main transmission, capsule conveying
Four parts of structure and filling body form, and four parts composition provides power by main motor, is then driven by main shaft
Cam and sprocket wheel transmit each part and are operated, and four parts described in power dispensing are entered Force system and realized by the cam and sprocket wheel
Complete forms of motion；The main shaft drives each station connecting rod to realize and send capsule, divide capsule, filling, inspection rejects, lock capsule and fill capsule operation,
The main transmission includes main shaft support, indexing case, cam, dispensing sprocket wheel, main motor, spindle sprocket and inspection rejects cam, institute
Stating capsule conveying divides latch mechanism to include module, and the module slewing mechanism includes hyperbolic drum cam and support ring, described to fill
Fill out mechanism and include doser.
The filling machine is additionally provided with support ring, and the cam tracks below the support ring are using double geometrical curves, totally-enclosed
Design.（Hyperbola is that two curves form closed curve track around a cylinder, and its advantage is bearing in hyperbolic motion
When, the sealing process of power has waited until good control）
The filling machine is on the first station to the 4th station, and vacuum separation system is by capsule along entering to same in module hole
When body and cap are separated；On the 5th station, lower module is protruding, staggers with upper module, in case attal；6th station
It is extension backup station, installing certain device can the material such as pack grain or micropill；7th station be body in upper module and
The undivided capsule of cap, which is removed, to be sopped up；In eighth station, filling bar is shifted the powder column of compacting in capsule body onto；In the tenth station
On, lower module is retracted and upper module declines and unified, and the capsule snap lock of filling is made by push rod effect, and reaching finished product will
Ask；11st station is to release the finished capsule product fastened to collect；In twelve-station, dust catcher clears up module hole laggard
Enter next circulation.
The machine is using precision index intermittent motion and multistation stopple metering method, is automatically performed the filling of hard shell capsules
Journey.Machine after starting operation, select and recommend in fork by what the capsule in capsule hopper can be one by one enter vertically into dispensing devices.When selecting and recommending
When fork moves downward, a row of plastic capsule is sent into guide groove, the effect of fork is released and select and recommend by the orientation of fork, can be each glue
Capsule is according to cap in upper, body in direction load module hole under.
The application capsule filler is driven more stable, action more accurately feature compared with original type；
Capsule route：Capsule-capsule hopper-slide plate-guide bracket-fork-feeding-module-vacuum separation-is given up capsule
Reject --- pouring into medicinal powder --- conjunction cap-pushing-off product-module cleans-and enter subsequent cycle.
Medicinal powder route：Medicinal powder-medicinal powder hopper-Sheng Fenhuan-metering disk-lower module-pours into medicinal powder-conjunction cap-ejection
Finished product-module cleans-enters subsequent cycle.
Capsule enter capsule hopper-slide plate-guide bracket-fork-feeding-module-vacuum separation-give up capsule reject-
Pour into medicinal powder-conjunction cap-pushing-off product-module cleans-and enter subsequent cycle.
The effect of the application filling machine part-structure：
External frame；Cast form is used, reduces the transmission of vibration, standard early stage is provided for big type stable operation
It is standby.
Running part：Mainly it is made up of cam, connecting rod, is the power resources of machine；Added with compared with conventional type
Centralized lubricating system, the lubricating system for having PLC to control reduce manual operation, there is provided service life of equipment.
Capsule delivery block：It is the device that capsule is sent into module；With other domestic and international mill model comparisons, capsule filler is
Point-to-point vacuum separation form, be on capsule probability up to 99.9%；
Turntable portion：Control module it is front and rear, move up and down, with realize capsule divide capsule, powder filling and close capsule；
Feeding medicinal powder part：It is the device that medicinal powder is sent into module；Upper medicinal powder is automatic lifting system to complete, and other
Type Manual feeding is compared to more simple to operate, laborsaving.
Dose fraction：Control the device of medicinal powder filling amount；With anti-rejection powder device.
Inspection rejects part：The device that will do not unpluged or inferior capsule is rejected；
Close capsule part：By the sealed device of lower utricule and the capsule cap of filling medicinal powder；
Finished product releases part：The device that will be released in the capsule slave module for installing medicinal powder；
Cleaning part：The device in module hole, prepares for subsequent cycle above and below cleaning；Cleared up for domestic initiation hairbrush, be
Module wall cleaning is more thorough.
Vacuum separation part：The device that capsule body and cap are separated；
Vacuum part：The dress that the medicinal powder being scattered when tamping, filling powder column and the cleaning medicinal powder that module is blown out up and down are collected
Put；
Micropill part：The device of filling particle.
Beneficial effect
The capsule filler of the present invention is using precision index intermittent motion and multistation stopple metering method, is automatically performed hard
The stowing operation of capsule.For machine after starting operation, what the capsule in capsule hopper can be one by one enters vertically into the choosing of dispensing devices
Send in fork.When selecting and recommending fork and moving downward, a row of plastic capsule is sent into guide groove, the work of fork is released and select and recommend by the orientation of fork
With, can each capsule according to cap in upper, body in direction load module hole under；
The capsule filler of the present invention up to 8500/minute capsule charge yield, at present both at home and abroad yield highest,
Get rid of the new-type capsule filler that powder amount is minimum, medicinal powder adaptability is most wide；
The capsule filler of the present invention is entirely split type holder body, helps to adjust loading amount；
The capsule filler of the present invention applies new-type anti-rejection powder device, has broken traditional dosage disk filling medicinal powder on the lower
Face copper ring support, the situation that medicinal powder is carried over is had when dosage disc spins.New-type anti-rejection powder device is by the medicine inside dosage disk
Powder encapsulation is without revealing, from being to solve the problems, such as medicinal powder loss at all.
Brief description of the drawings
Fig. 1 is a kind of capsule filler structural representation of the present invention；
Fig. 2 is turntable structure figure；
Fig. 3 is main frame outside drawing；
Wherein 1 is main transmission, and 2 be that capsule conveying divides latch mechanism, and 3 be module slewing mechanism, and 4 be filling body, 101
For main shaft support, 102 be indexing case, and 103 be cam, and 104 be dispensing sprocket wheel, and 105 be main motor, and 106 be spindle sprocket, 107
It is module for inspection rejects cam, 201,301 be hyperbolic drum cam, and 302 be support ring, and 401 be doser.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
A kind of capsule filler, the filling machine mainly divide latch mechanism, module turn-around machine by main transmission, capsule conveying
Four parts of structure and filling body form, and four parts composition provides power by main motor, is then driven by main shaft
Cam and sprocket wheel transmit each part and are operated, and four parts described in power dispensing are entered Force system and realized by the cam and sprocket wheel
Complete forms of motion；The main shaft drives each station connecting rod to realize and send capsule, divide capsule, filling, inspection rejects, lock capsule and fill capsule operation,
The main transmission includes main shaft support, indexing case, cam, dispensing sprocket wheel, main motor, spindle sprocket and inspection rejects cam, institute
Stating capsule conveying divides latch mechanism to include module, and the module slewing mechanism includes hyperbolic drum cam and support ring, described to fill
Fill out mechanism and include doser.
The filling machine is additionally provided with support ring, and the cam tracks below the support ring are using double geometrical curves, totally-enclosed
Design.Hyperbola is that two curves form closed curve track around a cylinder, and its advantage is bearing in hyperbolic motion
When, the sealing process of power has waited until good control.
The filling machine is on the first station to the 4th station, and vacuum separation system is by capsule along entering to same in module hole
When body and cap are separated；On the 5th station, lower module is protruding, rises with upper module and staggers, in case attal；6th
Station is extension backup station, and installing certain device can the material such as pack grain or micropill；7th station is in upper module
Body and the undivided capsule of cap are removed and sopped up；In eighth station, filling bar is shifted the powder column of compacting in capsule body onto；The tenth
On station, lower module is retracted and upper module and unify, and the capsule snap lock for making filling is acted on by push rod, is reached finished product and is wanted
Ask；11st station is to release the finished capsule product fastened to collect；In twelve-station, dust catcher clears up module hole laggard
Enter next circulation.See the turntable structure figure of accompanying drawing 2
The machine is using precision index intermittent motion and multistation stopple metering method, is automatically performed the filling of hard shell capsules
Journey.Machine after starting operation, select and recommend in fork by what the capsule in capsule hopper can be one by one enter vertically into dispensing devices.When selecting and recommending
When fork moves downward, a row of plastic capsule is sent into guide groove, the effect of fork is released and select and recommend by the orientation of fork, can be each glue
Capsule is according to cap in upper, body in direction load module hole under.
The application capsule filler is driven more stable, action more accurately feature compared with original type；
Capsule route：Capsule-capsule hopper-slide plate-guide bracket-fork-feeding-module-vacuum separation-is given up capsule
Reject-pour into medicinal powder-conjunction cap-pushing-off product-module cleans-and enter subsequent cycle.
Medicinal powder route：Medicinal powder-medicinal powder hopper-Sheng Fenhuan-metering disk-lower module-give up capsule reject-pour into medicinal powder-
Close cap-pushing-off product-module cleans-and enter subsequent cycle.
Medicinal powder pours into capsule general line：
Capsule enter capsule hopper-slide plate-guide bracket-fork-feeding-module-vacuum separation-give up capsule reject-
Pour into medicinal powder-conjunction cap-pushing-off product-module cleans-and enter subsequent cycle.
The effect of the application filling machine part-structure：
External frame；Cast form is used, reduces the transmission of vibration, standard early stage is provided for big type stable operation
It is standby.
Running part：Mainly it is made up of cam, connecting rod, is the power resources of machine；Added with compared with conventional type
Centralized lubricating system, the lubricating system for having PLC to control reduce manual operation, there is provided service life of equipment.
Capsule delivery block：It is the device that capsule is sent into module；With other domestic and international mill model comparisons, capsule filler is
Point-to-point vacuum separation form, be on capsule probability up to 99.9%；
Turntable portion：Control module it is front and rear, move up and down, with realize capsule divide capsule, powder filling and close capsule；
Feeding medicinal powder part：It is the device that medicinal powder is sent into module；Upper medicinal powder is automatic lifting system to complete, and other
Type Manual feeding is compared to more simple to operate, laborsaving.
Dose fraction：Control the device of medicinal powder filling amount；With anti-rejection powder device.
Inspection rejects part：The device that will do not unpluged or inferior capsule is rejected；
Close capsule part：By the sealed device of lower utricule and the capsule cap of filling medicinal powder；
Finished product releases part：The device that will be released in the capsule slave module for installing medicinal powder；
Cleaning part：The device in module hole, prepares for subsequent cycle above and below cleaning；Cleared up for domestic initiation hairbrush, be
Module wall cleaning is more thorough.
Vacuum separation part：The device that capsule body and cap are separated；
Vacuum part：The dress that the medicinal powder being scattered when tamping, filling powder column and the cleaning medicinal powder that module is blown out up and down are collected
Put；
Micropill part：The device of filling particle.
Finally it should be noted that：Obviously, above-described embodiment is only intended to clearly illustrate the application example, and simultaneously
The non-restriction to embodiment.For those of ordinary skill in the field, can also do on the basis of the above description
Go out other various forms of changes or variation.There is no necessity and possibility to exhaust all the enbodiments.And thus drawn
Among the obvious changes or variations that Shen goes out is still in the protection domain of the application type.
Claims (1)
- A kind of 1. capsule filler, it is characterised in that：The filling machine mainly by main transmission, capsule conveying divide latch mechanism, Four parts of module slewing mechanism and filling body form, and four parts composition provides power, Ran Houtong by main motor Cross main shaft band moving cam and sprocket wheel transmits each part and is operated, the cam and sprocket wheel enter four parts described in power dispensing Force system realizes complete forms of motion；The main shaft drive each station connecting rod realize send capsule, divide capsule, filling, inspection rejects, lock capsule and Capsule operation is filled, the main transmission includes main shaft support, indexing case, cam, dispensing sprocket wheel, main motor, spindle sprocket and picked Useless cam, the capsule conveying divide latch mechanism to include module, and the module slewing mechanism includes hyperbolic drum cam and support Ring, the filling body include doser;The filling machine is additionally provided with support ring, the cam tracks below the support ring using double geometrical curve, totally-enclosed designs, The hyperbola, totally-enclosed to be two curves form closed curve track around a cylinder, and its advantage is bearing in hyperbolic When line moves, the sealing process of power has obtained good control；For the filling machine on the first station to the 4th station, vacuum separation system incites somebody to action capsule along while entering into module hole Body and cap separate；On the 5th station, lower module is protruding, staggers with upper module lifting, in case attal；6th station It is extension backup station, installing certain device can the material such as pack grain or micropill；7th station is body in upper module hole Capsule undivided with cap is removed and sopped up；In eighth station, filling bar is shifted the powder column of compacting in capsule body onto；In the tenth work On position, lower module is retracted and upper module declines and unified, and the capsule snap lock of filling is made by push rod effect, reaches finished product It is required that；11st station is to release the finished capsule product fastened to collect；In twelve-station, dust catcher is by after the cleaning of module hole Into next circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510124950.XA CN104666088B (en) | 2015-03-23 | 2015-03-23 | A kind of capsule filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510124950.XA CN104666088B (en) | 2015-03-23 | 2015-03-23 | A kind of capsule filler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104666088A CN104666088A (en) | 2015-06-03 |
| CN104666088B true CN104666088B (en) | 2017-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510124950.XA Active CN104666088B (en) | 2015-03-23 | 2015-03-23 | A kind of capsule filler |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1868893A1 (en) * | 2005-04-08 | 2007-12-26 | Robert Bosch Gmbh | Sensor device for a packaging machine |
| EP1951182A1 (en) * | 2005-11-18 | 2008-08-06 | Robert Bosch Gmbh | Device for evenly filling or emptying dosing chambers |
| EP2135810A1 (en) * | 2008-06-16 | 2009-12-23 | Harro Höfliger Verpackungsmaschinen GmbH | Rotary table actuated in cycles for filling containers with powder |
| CN201516167U (en) * | 2009-10-13 | 2010-06-30 | 浙江华仕力机械有限公司 | Main shaft transmission device of capsule filling machine |
| CN102100636A (en) * | 2009-12-22 | 2011-06-22 | Mg2有限公司 | Intermittent rotating machine for filling capsules with pharmaceutical products |
| CN202128711U (en) * | 2011-06-27 | 2012-02-01 | 浙江富昌机械有限公司 | Module slewing mechanism of hard capsule filling machine |
| CN202288880U (en) * | 2011-10-31 | 2012-07-04 | 山东益宝生物制品有限公司 | Transmission chain of full-automatic capsule filling machine |
-
2015
- 2015-03-23 CN CN201510124950.XA patent/CN104666088B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1868893A1 (en) * | 2005-04-08 | 2007-12-26 | Robert Bosch Gmbh | Sensor device for a packaging machine |
| EP1951182A1 (en) * | 2005-11-18 | 2008-08-06 | Robert Bosch Gmbh | Device for evenly filling or emptying dosing chambers |
| EP2135810A1 (en) * | 2008-06-16 | 2009-12-23 | Harro Höfliger Verpackungsmaschinen GmbH | Rotary table actuated in cycles for filling containers with powder |
| CN201516167U (en) * | 2009-10-13 | 2010-06-30 | 浙江华仕力机械有限公司 | Main shaft transmission device of capsule filling machine |
| CN102100636A (en) * | 2009-12-22 | 2011-06-22 | Mg2有限公司 | Intermittent rotating machine for filling capsules with pharmaceutical products |
| CN202128711U (en) * | 2011-06-27 | 2012-02-01 | 浙江富昌机械有限公司 | Module slewing mechanism of hard capsule filling machine |
| CN202288880U (en) * | 2011-10-31 | 2012-07-04 | 山东益宝生物制品有限公司 | Transmission chain of full-automatic capsule filling machine |
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| Publication number | Publication date |
|---|---|
| CN104666088A (en) | 2015-06-03 |
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