CN104653995B - Crusher lubrication station - Google Patents
Crusher lubrication station Download PDFInfo
- Publication number
- CN104653995B CN104653995B CN201510061289.2A CN201510061289A CN104653995B CN 104653995 B CN104653995 B CN 104653995B CN 201510061289 A CN201510061289 A CN 201510061289A CN 104653995 B CN104653995 B CN 104653995B
- Authority
- CN
- China
- Prior art keywords
- oil
- cooler
- transmitter
- pump
- reserve tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The invention relates to a crusher lubrication station, comprising an oil storage box, a power source, a filter and a cooler which are mounted on a base and are connected in sequence, wherein the power source at least comprises two horizontal oil pumps and is connected with the oil storage box by a collecting pipe; an oil pipe, connected with the cooler, of the power source is provided with a duplex filter, and an oil outlet pipe of the cooler is provided with a digital display temperature transmitter, a digital display flow transmitter and a digital display pressure transmitter. Compared with the prior art, the crusher lubrication station has the beneficial effects that 1) all parts are arranged dispersedly, and the layout is reasonable and compact, and equipment overhaul and lubricating oil cooling are facilitated; 2) the horizontal oil pumps are adopted, and the working conditions of the oil pumps are improved; 3) a one-at-work one-standby double-oil-pump system is adopted, so non-stop oil pump overhauling is realized, and the stable operation of the lubrication station is ensured, and uninterrupted lubrication is provided for a crusher; 4) a plate cooler with higher cooling efficiency is adopted to replace a tube cooler, and multi-point monitoring is performed on oil temperature and oil pressure, so the lubrication effect and efficient and stable operation of the crusher are ensured.
Description
Technical field
The present invention relates to thin oil lubricant technical field, more particularly, to a kind of disintegrating machine lubrication station.
Background technology
Disintegrating machine lubrication station has thin oil lubricant and refrigerating function, is to ensure that important the setting of disintegrating machine safety and stability operating
Standby, if disintegrating machine insufficient lubrication, each position frictional heating is serious, can lead to bushing and bearing shell scorch, gluing, cracking,
Loosen, and so that oil is deteriorated quickly.The disintegrating machine lubrication station commonly using at present finds to have the disadvantage in that 1 in use) oil
Warm control effect is undesirable, and oil temperature change acutely, leads to disintegrating machine operation stability poor, and equipment repair and maintenance cost increases；2)
Because high temperature causes lubricating oil to go bad quickly, consumption increases, and oil pump life is short；3) adopt vertical installation oil pump, oil pump is inhaled more
Hydraulic fluid port position is higher, easily produces emptying phenomenon, and the probability that cavitation erosion in oil pump increases；4) the oil pump part of existing lubrication station,
Filter, cooler, pipe fitting are wholly or largely installed concentratedly on fuel tank top cover, and between each part of lubrication station, space is little, makes
Become lubrication station maintenance difficulty big.
Content of the invention
The invention provides a kind of disintegrating machine lubrication station, fuel reserve tank, power source, filter and cooler scattering device, have
Beneficial to the cooling of overhaul of the equipments and lubricating oil, power source adopts 2 horizontal pumps of a-worker-a-backup, realizes not shutting down pump is tieed up
Repair, multiple spot monitoring is carried out to oil temperature, oil pressure it is ensured that lubricant effect and the operating of disintegrating machine efficient stable simultaneously.
In order to achieve the above object, the present invention employs the following technical solutions realization:
A kind of disintegrating machine lubrication station, including the fuel reserve tank being arranged on base and being sequentially connected, power source, filter and cold
But device, the oil-in of fuel reserve tank is connected with the oil return opening of lubricating system of crusher, the oil-out of cooler and disintegrating machine lube system
The oil-in of system connects；Described power source is arranged on fuel reserve tank side, including at least 2 horizontal pumps, by header and oil storage
Case connects, and the oil pipe that power source is connected with cooler sets double-drum filter, and double-drum filter two ends pipeline is become with differential pressure respectively
The pressure pipeline sending device is connected, and cooler flowline is provided with temperature digital display transmitter, flow of digit display transmitter and digital display pressure
Transmitter.
Described fuel reserve tank sets header near power source one end, and fuel reserve tank side sets constant temperature anti-explosion electric heater, colored magnetic
Plate float level meter, oil temperature gauge and temperature transmitter, fuel reserve tank top is provided with big air cleaner, floating-ball fluid level transmitter and oil return
Pipe assembly, oil return pipe assembly sets temperature transmitter.
Described power source is made up of pump one, pump two, and pump one and pump two are screw pump, a-worker-a-backup；Pump one or pump two
Opening and closing sender butterfly valve and check-valves are set on the oil pipe being connected with header, power source flowline sets oil return branch road and connects oil storage respectively
Case, oil return branch road sets relief valve.
Described cooler is board-like oil cooler, and its water inlet pipe is provided with electromagnetic valve and butterfly valve, water inlet pipe is additionally provided with water
Warm table.
Described double-drum filter sets shock-proof pressure gauge respectively into and out of on oil pipe line and cooler flowline.
Described differential pressure transmitter, temperature transmitter, temperature digital display transmitter, flow of digit display transmitter, digital display pressure inverting
Device and floating-ball fluid level transmitter are electrically connected with control system respectively.
Lubricating oil bypass branch is set between the flowline of described double-drum filter and the flowline of cooler；The entering of cooler
Set water bypass branch between water pipe and outlet pipe, and be equipped with butterfly valve on two bypass branch.
Compared with prior art, the invention has the beneficial effects as follows:
1) fuel reserve tank, power source, filter and cooler scattering device are adopted, rationally distributed, compact, be conducive to setting simultaneously
Standby maintenance and the cooling of lubricating oil；
2) adopt horizontal oil pump, improve the working condition of oil pump, the service life of oil pump can be extended；
3) adopt the double oil pump systems of a-worker-a-backup, realize not shutting down oil pump is overhauled with the stable fortune it is ensured that lubrication station
OK, provide uninterrupted lubrication for disintegrating machine；
4) adopt the higher panel cooler of cooling effectiveness to substitute tubular cooler, and multiple spot prison is carried out to oil temperature, oil pressure
Survey it is ensured that lubricant effect and disintegrating machine efficient stable operate.
Brief description
Fig. 1 is the front view of the present invention.(for avoiding drawing chaotic, in figure does not show cooler outlet line and water outlet
Pipeline)
Fig. 2 is the top view of the present invention.(for avoiding drawing chaotic, in figure does not show cooler inlet pipeline and water outlet
Pipeline)
Fig. 3 is the left view of the present invention.
In figure: 1. fuel reserve tank 2. power source 201. pump one 202. pump 2 3. double-drum filter, 4. cooler 5. base
6. header 7. relief valve 8. check-valves 9. opening and closing sender butterfly valve 10. oil return pipe assembly, 11. temperature transmitter 12. constant temperature
Big air cleaner 15. floating-ball fluid level transmitter 16. differential pressure of anti-explosion electric heater 13. color magnetic board float level meter 14. becomes
Send device 17. shock-proof pressure gauge, 18. oil temperature gauge, 19. digital pressure transducer, 20. flow of digit display transmitter 21. temperature digital display
Transmitter 22. cooler oil inlet pipe, 23. cooler flowline, 24. cooler water inlet pipe 25. cooler outlet pipe 26. moistens
Lubricating oil bypass branch 27. water bypass branch, 28. electromagnetic valve, 29. butterfly valve 30. water-thermometer
Specific embodiment
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described further:
See Fig. 1-Fig. 3, be the structural representation of the present invention, a kind of disintegrating machine of present invention lubrication station, including being arranged on base 5
Fuel reserve tank 1, power source 2, filter and cooler 4, the oil-in of fuel reserve tank 1 and the lubricating system of crusher gone up and be sequentially connected
Oil return opening connect, the oil-out of cooler 4 is connected with the oil-in of lubricating system of crusher；Described power source 2 is arranged on storage
Fuel tank 1 side, including at least 2 horizontal pumps, is connected with fuel reserve tank 1 by header 6, the oil that power source 2 is connected with cooler 4
Guan Shangshe double-drum filter 3, double-drum filter 3 two ends pipeline is connected with the pressure pipeline of differential pressure transmitter 16 respectively, cooler 4
Flowline is provided with temperature digital display transmitter 21, flow of digit display transmitter 20 and digital pressure transducer 19.
Described fuel reserve tank 1 sets header 6 near power source 2 one end, fuel reserve tank 1 side set constant temperature anti-explosion electric heater 12,
Color magnetic board float level meter 13, oil temperature gauge 18 and temperature transmitter 11, fuel reserve tank 1 top is provided with big air cleaner 14, ball float
Fluid level transmitter 15 and oil return pipe assembly 10, oil return pipe assembly 10 sets temperature transmitter 11.
Described power source 2 is made up of pump 1, pump 2 202, and pump 1 and pump 2 202 are screw pump, a work one
Standby；Opening and closing sender butterfly valve 9 and check-valves 8 are set respectively, power source goes out on the oil pipe that pump 1 or pump 2 202 are connected with header 6
Oil return branch road is set on oil pipe and connects fuel reserve tank 1, oil return branch road sets relief valve 7.
Described cooler 4 is board-like oil cooler, and its water inlet pipe 24 is provided with electromagnetic valve 28 and butterfly valve 29, on water inlet pipe 24
It is additionally provided with water-thermometer 30.
Described double-drum filter 3 sets shock-proof pressure gauge 17 respectively into and out of on oil pipe line and cooler flowline 23.
Described differential pressure transmitter 16, temperature transmitter 11, temperature digital display transmitter 21, flow of digit display transmitter 20, digital display
Pressure transmitter 19 and floating-ball fluid level transmitter 15 are electrically connected with control system respectively.
Lubricating oil bypass branch 26 is set between the flowline of described double-drum filter 3 and the flowline 23 of cooler；Cooling
Set water bypass branch 27 between the water inlet pipe 24 of device and outlet pipe 25, and be equipped with butterfly valve 29 on two bypass branch.
Double-drum filter 3 is made up of two monotubular filters and two six-way transfer valves, and structure is simple, easy to use, and
Band bypass valve and filter element contamination and plugging signalling generator, to reach the purpose of guarantee system safety.Generally in the oil return of device
Set on pipeline filter be in order that all kinds of Hydraulic Elements in the course of the work the dirt such as produced abrasive particle pass through filter
Oil filter is intercepted, it is to avoid turn again to fuel tank.In the course of the work, monotubular filter element blocking to a certain extent need cleaning or
When changing filter element, host work to be stopped changing filter element, is so not only lost time to meet main frame and is continuously worked need
Will, double-drum filter 3 efficiently solves the defect of monotubular filter this respect, capable of washing or replacing in the case of non-stop-machine
Filter element is ensureing main frame normal and continuous operation.When a filter element blocks, differential pressure transmitter 16 transmission signal value, now not
Host work must be stopped, as long as opening equilibrated valve and rotating reversal valve, another filter can be worked, Ran Hougeng
Change the filter element of blocking.
The fuel reserve tank 1 of general disintegrating machine lubrication station can only pass through test tube observing liquid level, and the present invention sets up 3 points of Floating Ball Liquid Level
Control transmitter 15 that level parameter is sent directly to control system, and be provided with color magnetic board float level meter 13, convenient
Field Force directly reads data.In the same manner, the setting of oil temperature gauge 18, water-thermometer 30 and shock-proof pressure gauge 17 is also for convenient existing
Field personnel directly read related data, wherein oil temperature gauge 18 and water-thermometer 30 and are bimetallic thermometer.In addition, having digital display work(
The flow of digit display transmitter 20 of energy, temperature digital display transmitter 21, digital pressure transducer 19 read the same of data at convenient scene
When, the signal value that it is transmitted can also make the staff of master control room grasp lubrication station system change situation at any time, be easy to
When adjustment to meet field demand, realize best lubricating effect.
Before disintegrating machine work, manually opened opening and closing sender butterfly valve 9 sends signal, then starts the work of one of lubrication station
Lubricating oil in fuel reserve tank 1 is extracted out by oil pump (pump 1 or pump 2 202), and check-valves 8 can prevent lubricating oil from flowing back, relief valve 7
When system pressure is excessive, lubricating oil can be returned fuel reserve tank 1 pressure release by oil return branch road.Lubricating oil passes through double-drum filter 3 mistake
The water delivering to panel cooler 4 after filter with external water pipe conveying carries out heat exchange, and the lubricating oil after heat exchange cooling is gone out by cooler
The oil-in that oil pipe 23 enters lubricating system of crusher is lubricated to each position of disintegrating machine, circulates through one in disintegrating machine
Lubricating oil afterwards returns in fuel reserve tank 1 through oil return pipe assembly 10.As lubricating oil need not cool down, the lubricating oil after filtration can be by profit
Lubricating oil bypass branch 26 goes directly to lubricating system of crusher.Electromagnetic valve 28 on the water inlet pipe 24 of cooler is normally off,
And the butterfly valve 29 of water bypass branch 27 be normally opened, according to its aperture it needs to be determined that, in normal work, cooling water pass through water by
Logical branch road 27 enters cooler 4 and carries out heat exchange, when the temperature transmitter 11 on oil return pipe assembly 10 detects high oil temperature, will
Signal is sent to control room, controls the electromagnetic valve 28 on cooler water inlet pipe 24 to automatically turn on, cooling water is intake by cooler
Pipe 24 is sent in cooler 4 in a large number, carries out fast cooling to lubricating oil it is ensured that normal, the stable operation of lubricating system of crusher.
Claims (1)
1. a kind of disintegrating machine lubrication station, including the fuel reserve tank being arranged on base and being sequentially connected, power source, filter and cooling
Device, the oil-in of fuel reserve tank is connected with the oil return opening of lubricating system of crusher, the oil-out of cooler and lubricating system of crusher
Oil-in connect；It is characterized in that:
Fuel reserve tank sets header near power source one end, and fuel reserve tank side sets constant temperature anti-explosion electric heater, color magnetic board float liquid
Position meter, oil temperature gauge and temperature transmitter, fuel reserve tank top is provided with big air cleaner, floating-ball fluid level transmitter and oil return pipe assembly,
Temperature transmitter is set on oil return pipe assembly；
Power source is arranged on fuel reserve tank side, is pump one, pump two including at least 2 horizontal pumps, and pump one and pump two are screw pump,
A-worker-a-backup；Fuel reserve tank sets header near power source one end, and pump one and pump two are connected with fuel reserve tank by header；Pump one or
Opening and closing sender butterfly valve and check-valves are set on the oil pipe that pump two is connected with header, power source flowline sets oil return branch road and connects respectively
Fuel reserve tank, oil return branch road sets relief valve；
Double-drum filter is set on the oil pipe that power source is connected with cooler, double-drum filter two ends pipeline respectively with differential pressure transmitter
Pressure pipeline be connected, double-drum filter sets shock-proof pressure gauge respectively into and out of on oil pipe line and cooler flowline；The bitubular filters
Lubricating oil bypass branch is set between the flowline of device and the flowline of cooler；Water is set between the water inlet pipe of cooler and outlet pipe
It is equipped with butterfly valve on bypass branch, and two bypass branch；
Cooler is board-like oil cooler, and its water inlet pipe is provided with electromagnetic valve and butterfly valve, water inlet pipe is additionally provided with water-thermometer；Cooling
Device flowline is provided with temperature digital display transmitter, flow of digit display transmitter and digital pressure transducer；
Differential pressure transmitter, temperature transmitter, temperature digital display transmitter, flow of digit display transmitter, digital pressure transducer and ball float
Fluid level transmitter is electrically connected with control system respectively；
Before disintegrating machine work, manually opened opening and closing sender butterfly valve sends signal, then starts one of lubrication station work oil pump
Lubricating oil in fuel reserve tank is extracted out, check-valves can prevent lubricating oil from flowing back, and relief valve will be able to lubricate when system pressure is excessive
Oil returns fuel reserve tank pressure release by oil return branch road；Lubricating oil delivers to panel cooler and outer water receiving by double-drum filter after filtering
The water of pipe conveying carries out heat exchange, and the lubricating oil after heat exchange cooling enters the oil-feed of lubricating system of crusher by cooler flowline
Mouth is lubricated to each position of disintegrating machine, and in disintegrating machine, the lubricating oil after a circulation returns to oil storage through oil return pipe assembly
In case；As lubricating oil need not cool down, the lubricating oil after filtration can go directly to disintegrating machine lube system by lubricating oil bypass branch
System；Electromagnetic valve on the water inlet pipe of cooler is normally off, and the butterfly valve of water bypass branch is normally opened, in normal work,
Cooling water enters cooler by water bypass branch and carries out heat exchange, when the temperature transmitter on oil return pipe assembly detects oil temperature mistake
Gao Shi, sends signal to control room, controls the electromagnetic valve on cooler water inlet pipe to automatically turn on, cooling water is entered by cooler
Water pipe is sent in cooler in a large number, carries out fast cooling to lubricating oil it is ensured that normal, the stable operation of lubricating system of crusher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061289.2A CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061289.2A CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104653995A CN104653995A (en) | 2015-05-27 |
| CN104653995B true CN104653995B (en) | 2017-02-01 |
Family
ID=53245446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510061289.2A Active CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104653995B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107542912A (en) * | 2017-06-26 | 2018-01-05 | 桐昆集团浙江恒通化纤有限公司 | A kind of cold filtration system for controlling gear reduction box Lubricating Oil Temperature oil |
| CN108692170A (en) * | 2018-06-29 | 2018-10-23 | 常州市华立液压润滑设备有限公司 | A kind of lubricating oil station and its control system |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2147557A1 (en) * | 1971-09-23 | 1973-03-29 | Kloeckner Humboldt Deutz Ag | PROCEDURE FOR MAINTAINING THE OIL PRESSURE OF A CIRCULATING LUBRICATION FOR HIGHLY LOADED SLIDING BEARINGS |
| US7854299B2 (en) * | 2006-02-17 | 2010-12-21 | Cameron International Corporation | Integrated lubrication module for compressors |
| CN200981010Y (en) * | 2006-11-03 | 2007-11-28 | 甘德宏 | Vertical shaft type impacting grinder with 'dilution oil lubricant system' |
| CN201513704U (en) * | 2009-05-19 | 2010-06-23 | 济南重工股份有限公司 | Device for displaying pressure and oil level of high-low voltage rare oil station equipment |
| CN202946892U (en) * | 2012-08-01 | 2013-05-22 | 自贡东方过滤设备制造有限公司 | Dilute oil station of lubrication system |
| CN203124025U (en) * | 2013-02-27 | 2013-08-14 | 徐盛南 | Hydraulic lubricating integrated machine of single-cylinder hydraulic cone crusher |
| CN203836546U (en) * | 2014-05-30 | 2014-09-17 | 浙江乐客来机械有限公司 | Lubricating oil supplying device for mining machinery |
| CN104314886B (en) * | 2014-09-28 | 2017-02-01 | 埃里斯克矿山工程机械有限公司 | Device for controlling hydraulic circuit and lubricant oil circuit of cone crusher |
| CN204554321U (en) * | 2015-02-06 | 2015-08-12 | 辽宁新隆基液压润滑机械有限公司 | A kind of disintegrator lubrication station |
-
2015
- 2015-02-06 CN CN201510061289.2A patent/CN104653995B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104653995A (en) | 2015-05-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209129693U (en) | A kind of novel lubricating petrol station system | |
| CN203702744U (en) | Hydraulic lubrication integrated oil supply system | |
| CN204168697U (en) | A kind of dual cycle cooling system for high-power electronic device | |
| CN104653995B (en) | Crusher lubrication station | |
| CN102287524B (en) | Speed reducer lubrication system | |
| CN106369262A (en) | Lubricating oil system of gas turbine | |
| CN204043915U (en) | A kind of threst stand cooling water circulating device | |
| CN205079021U (en) | Liquid flow adjusts, alarm system | |
| CN204554321U (en) | A kind of disintegrator lubrication station | |
| CN112762340A (en) | Cooling integrated lubricating oil tank | |
| CN204901297U (en) | Octanol carbonyl synthesis agitator lubricating oil system | |
| CN107795585A (en) | A kind of ball grinder motor bearing shell self-cooled lubricating and cooling | |
| CN202215718U (en) | A reduction box lubricating system | |
| CN202546219U (en) | Twin-filter water-cooling type lubrication system | |
| CN102011930B (en) | Air-cooled type cooling cycle thin oil device | |
| CN203703574U (en) | Auxiliary machine lubricating oil system of 6,500 MVA impulse generator | |
| CN103883374B (en) | A kind of diesel engine lubricating oil humidity control system | |
| CN2881110Y (en) | Light oil lubricating device | |
| WO2020186859A1 (en) | Drawer-type cdu | |
| CN210033806U (en) | Hydraulic control system of thin oil station | |
| CN108612833A (en) | The control device of wind turbine gearbox oil temperature can be reduced | |
| CN210770165U (en) | Main gearbox of wind driven generator | |
| CN207378465U (en) | Rocker arm of coal mining machine lubricant passage way | |
| CN202598097U (en) | Air cooling lubricating system | |
| CN202598096U (en) | Seawater cooled lubricating system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |