CN104653995A - Crusher lubrication station - Google Patents
Crusher lubrication station Download PDFInfo
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- CN104653995A CN104653995A CN201510061289.2A CN201510061289A CN104653995A CN 104653995 A CN104653995 A CN 104653995A CN 201510061289 A CN201510061289 A CN 201510061289A CN 104653995 A CN104653995 A CN 104653995A
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- oil
- cooler
- transmitter
- pump
- power source
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Abstract
The invention relates to a crusher lubrication station, comprising an oil storage box, a power source, a filter and a cooler which are mounted on a base and are connected in sequence, wherein the power source at least comprises two horizontal oil pumps and is connected with the oil storage box by a collecting pipe; an oil pipe, connected with the cooler, of the power source is provided with a duplex filter, and an oil outlet pipe of the cooler is provided with a digital display temperature transmitter, a digital display flow transmitter and a digital display pressure transmitter. Compared with the prior art, the crusher lubrication station has the beneficial effects that 1) all parts are arranged dispersedly, and the layout is reasonable and compact, and equipment overhaul and lubricating oil cooling are facilitated; 2) the horizontal oil pumps are adopted, and the working conditions of the oil pumps are improved; 3) a one-at-work one-standby double-oil-pump system is adopted, so non-stop oil pump overhauling is realized, and the stable operation of the lubrication station is ensured, and uninterrupted lubrication is provided for a crusher; 4) a plate cooler with higher cooling efficiency is adopted to replace a tube cooler, and multi-point monitoring is performed on oil temperature and oil pressure, so the lubrication effect and efficient and stable operation of the crusher are ensured.
Description
Technical field
The present invention relates to thin oil lubricant technical field, particularly relate to a kind of disintegrator lubrication station.
Background technique
Disintegrator lubrication station has thin oil lubricant and refrigerating function, be the visual plant ensureing the running of disintegrator safety and stability, if disintegrator insufficient lubrication, each position frictional heating is serious, bushing and bearing shell scorch, gummed, cracking can be caused, loosen, and make the very fast deterioration of oil.Disintegrator lubrication station conventional at present in use finds to there is following shortcoming: 1) Oil-temperature control effect is undesirable, and oil temperature change is violent, causes disintegrator operation stability poor, and equipment repair and maintenance cost increases; 2) because high temperature causes lubricant oil to go bad very soon, consumption increases, and oil pump life is short; 3) the vertical installation of the many employings of oil pump, oil pump suction mouth position is higher, easily produces emptying phenomenon, and oil pump occurs that the probability of cavitation erosion increases; 4) the oil pump parts of existing lubrication station, filter, cooler, pipe fitting all or major part install concentratedly on fuel tank top cover, between each parts of lubrication station, space is little, causes lubrication station to overhaul difficulty large.
Summary of the invention
The invention provides a kind of disintegrator lubrication station; fuel reserve tank, power source, filter and cooler scattering device; be conducive to the cooling of overhaul of the equipments and lubricant oil; power source adopts a-worker-a-backup 2 horizontal pumps; realize not shutting down keeping in repair pump; multiple spot monitoring is carried out to oil temperature, oil pressure simultaneously, ensure lubrication effect and the running of disintegrator efficient stable.
In order to achieve the above object, the present invention realizes by the following technical solutions:
A kind of disintegrator lubrication station, comprise and being arranged on base and the fuel reserve tank, power source, filter and the cooler that connect successively, the filler opening of fuel reserve tank is connected with the return opening of lubricating system of crusher, and the oil outlet of cooler is connected with the filler opening of lubricating system of crusher; Described power source is arranged on fuel reserve tank side, at least comprise 2 horizontal pumps, be connected with fuel reserve tank by header pipe, duplex filter established by the oil pipe that power source is connected with cooler, duplex filter two ends pipeline is connected with the pressure pipeline of differential pressure transmitter respectively, and cooler oil outlet tube is provided with temperature digital display transmitter, flow of digit display transmitter and digital pressure transducer.
Described fuel reserve tank establishes header pipe near power source one end, constant temperature anti-explosion electric heater, color magnetic board float levelmeter, oil temperature gauge and temperature transmitter are established in fuel reserve tank side, fuel reserve tank top is provided with large air cleaner, floating-ball fluid level transmitter and return tube assembly, and return tube assembly establishes temperature transmitter.
Described power source is made up of pump one, pump two, and pump one and pump two are screw pump, a-worker-a-backup; The oil pipe that pump one or pump two are connected with header pipe establishes opening and closing sender butterfly valve and safety check respectively, and power source oil outlet tube establishes oil return branch road to connect fuel reserve tank, and safety valve established by oil return branch road.
Described cooler is plate-type oil cooler, and its intake pipe is provided with solenoid valve and butterfly valve, and intake pipe is also provided with water-thermometer.
Described duplex filter establishes shock-proof pressure gauge respectively on oil pipe line and cooler oil outlet tube.
Described differential pressure transmitter, temperature transmitter, temperature digital display transmitter, flow of digit display transmitter, digital pressure transducer and floating-ball fluid level transmitter are electrically connected with control system respectively.
Lubricant oil bypass branch is established between the oil outlet tube of described duplex filter and the oil outlet tube of cooler; Establish water bypass branch between the intake pipe of cooler and outlet pipe, and two bypass branch are equipped with butterfly valve.
Compared with prior art, the invention has the beneficial effects as follows:
1) fuel reserve tank, power source, filter and cooler scattering device is adopted, rationally distributed, compact, be conducive to the cooling of overhaul of the equipments and lubricant oil simultaneously;
2) adopt horizontal oil pump, improve the operating conditions of oil pump, the working life of oil pump can be extended;
3) adopt the two oil pump systems of a-worker-a-backup, realize not shutting down overhauling oil pump, ensure the stable operation of lubrication station, for disintegrator provides uninterrupted lubrication;
4) adopt the higher panel cooler of cooling effectiveness to substitute tubular cooler, and multiple spot monitoring is carried out to oil temperature, oil pressure, ensure lubrication effect and the running of disintegrator efficient stable.
Accompanying drawing explanation
Fig. 1 is plan view of the present invention.(for avoiding drawing chaotic, in figure, not showing cooler outlet line and rising pipe)
Fig. 2 is plan view of the present invention.(for avoiding drawing chaotic, in figure, not showing cooler inlet pipeline and rising pipe)
Fig. 3 is left view of the present invention.
In figure: 1. fuel reserve tank 2. power source 201. pump 1 pump 2 3. duplex filter 4. cooler 5. base 6. header pipe 7. safety valve 8. safety check 9. opening and closing sender butterfly valve 10. return tube assembly 11. temperature transmitter 12. constant temperature anti-explosion electric heater 13. color magnetic board float levelmeter 14. large air cleaner 15. floating-ball fluid level transmitter 16. differential pressure transmitter 17. shock-proof pressure gauge 18. oil temperature gauge 19. digital pressure transducer 20. flow of digit display transmitter 21. temperature digital display transmitter 22. cooler oil inlet pipe 23. cooler oil outlet tube 24. cooler intake pipe 25. cooler outlet pipe 26. lubricant oil bypass branch 27. water bypass branch 28. solenoid valve 29. butterfly valve 30. water-thermometer
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
See Fig. 1-Fig. 3, it is structural representation of the present invention, a kind of disintegrator lubrication station of the present invention, comprise and being arranged on base 5 and the fuel reserve tank 1, power source 2, filter and the cooler 4 that connect successively, the filler opening of fuel reserve tank 1 is connected with the return opening of lubricating system of crusher, and the oil outlet of cooler 4 is connected with the filler opening of lubricating system of crusher; Described power source 2 is arranged on fuel reserve tank 1 side, at least comprise 2 horizontal pumps, be connected with fuel reserve tank 1 by header pipe 6, duplex filter 3 established by the oil pipe that power source 2 is connected with cooler 4, duplex filter 3 two ends pipeline is connected with the pressure pipeline of differential pressure transmitter 16 respectively, and cooler 4 oil outlet tube is provided with temperature digital display transmitter 21, flow of digit display transmitter 20 and digital pressure transducer 19.
Described fuel reserve tank 1 establishes header pipe 6 near power source 2 one end, constant temperature anti-explosion electric heater 12, color magnetic board float levelmeter 13, oil temperature gauge 18 and temperature transmitter 11 are established in fuel reserve tank 1 side, fuel reserve tank 1 top is provided with large air cleaner 14, floating-ball fluid level transmitter 15 and return tube assembly 10, return tube assembly 10 is established temperature transmitter 11.
Described power source 2 is made up of pump 1, pump 2 202, and pump 1 and pump 2 202 are screw pump, a-worker-a-backup; The oil pipe that pump 1 or pump 2 202 are connected with header pipe 6 establishes opening and closing sender butterfly valve 9 and safety check 8 respectively, power source oil outlet tube is established oil return branch road connect fuel reserve tank 1, oil return branch road is established safety valve 7.
Described cooler 4 is plate-type oil cooler, and its intake pipe 24 is provided with solenoid valve 28 and butterfly valve 29, and intake pipe 24 is also provided with water-thermometer 30.
Described duplex filter 3 establishes shock-proof pressure gauge 17 respectively on oil pipe line and cooler oil outlet tube 23.
Described differential pressure transmitter 16, temperature transmitter 11, temperature digital display transmitter 21, flow of digit display transmitter 20, digital pressure transducer 19 and floating-ball fluid level transmitter 15 are electrically connected with control system respectively.
Lubricant oil bypass branch 26 is established between the oil outlet tube of described duplex filter 3 and the oil outlet tube 23 of cooler; Establish water bypass branch 27 between the intake pipe 24 of cooler and outlet pipe 25, and two bypass branch are equipped with butterfly valve 29.
Duplex filter 3 is made up of two monotubular filters and two six-way transfer valves, and structure is simple, easy to use, and is with bypass valve and filter core contamination and plugging signal-transmitting machine, to reach the object ensureing security of system.On the return line of device, generally establish filter to be to make the dirts such as all kinds of hydraulic element abrasive particle produced in the course of the work be blocked by the oil filter of filter, avoiding again getting back to fuel tank.In the course of the work; monotubular filter element blocking need to a certain extent cleaning or more renew cartridge time; host work is stopped to carry out more renew cartridge; so not only lose time more to meet main frame continuous operation needs; duplex filter 3 efficiently solves the defect of monotubular filter this respect, in non-stop-machine situation capable of washing or more renew cartridge ensure main frame normal and continuous operation.When a filter element blocking, differential pressure transmitter 16 signal transmission value, now need not stop host work, as long as open equilibrated valve and rotate selector valve, another filter can be worked, and then changes the filter core blocked.
The fuel reserve tank 1 of general disintegrator lubrication station can only pass through test tube observing liquid level, the present invention sets up Floating Ball Liquid Level three point control transmitter 15 and level parameter is directly sent to control system, and be provided with color magnetic board float levelmeter 13, facilitate Field Force directly to read data.In like manner, the setting of oil temperature gauge 18, water-thermometer 30 and shock-proof pressure gauge 17 is also that conveniently Field Force directly reads related data, and wherein oil temperature gauge 18 and water-thermometer 30 are bimetallic thermometer.In addition, there is the flow of digit display transmitter 20 of digital display function, temperature digital display transmitter 21, digital pressure transducer 19 while convenient on-the-spot reading data, its signal value transmitted also can make the staff of master-control room grasp lubrication station system change situation at any time, be convenient to adjust at any time to meet field demand, realize best lubricating effect.
Before disintegrator work, manually opened opening and closing sender butterfly valve 9 sends signal, lubricant oil in fuel reserve tank 1 is extracted out by the work oil pump (pump 1 or pump 2 202) then started in lubrication station, safety check 8 can prevent oil return, and lubricant oil can be returned fuel reserve tank 1 pressure release by oil return branch road when system pressure is excessive by safety valve 7.Lubricant oil is delivered to the water that panel cooler 4 and external water pipe carry and is carried out heat exchange after being filtered by duplex filter 3, the cooled lubricant oil of heat exchange the enters lubricating system of crusher each position of filler opening to disintegrator by cooler oil outlet tube 23 is lubricated, and the lubricant oil in disintegrator after a circulation is got back in fuel reserve tank 1 through return tube assembly 10.If lubricant oil is without the need to cooling, the lubricant oil after filtration directly goes to lubricating system of crusher by lubricant oil bypass branch 26.Solenoid valve 28 on the intake pipe 24 of cooler is normally off, and the butterfly valve 29 of water bypass branch 27 is for often to leave, its aperture is for determine as required, when normally working, cooling water enters cooler 4 by water bypass branch 27 and carries out heat exchange, when the temperature transmitter 11 on return tube assembly 10 detects high oil temperature, send signal to control room, solenoid valve 28 on controlled cooling model device intake pipe 24 is opened automatically, cooling water is sent in cooler 4 in a large number by cooler intake pipe 24, fast cooling is carried out to lubricant oil, ensure the normal of lubricating system of crusher, stable operation.
Claims (7)
1. a disintegrator lubrication station, comprise and being arranged on base and the fuel reserve tank, power source, filter and the cooler that connect successively, the filler opening of fuel reserve tank is connected with the return opening of lubricating system of crusher, and the oil outlet of cooler is connected with the filler opening of lubricating system of crusher; It is characterized in that, described power source is arranged on fuel reserve tank side, at least comprise 2 horizontal pumps, be connected with fuel reserve tank by header pipe, duplex filter established by the oil pipe that power source is connected with cooler, duplex filter two ends pipeline is connected with the pressure pipeline of differential pressure transmitter respectively, and cooler oil outlet tube is provided with temperature digital display transmitter, flow of digit display transmitter and digital pressure transducer.
2. a kind of disintegrator lubrication station according to claim 1, it is characterized in that, described fuel reserve tank establishes header pipe near power source one end, constant temperature anti-explosion electric heater, color magnetic board float levelmeter, oil temperature gauge and temperature transmitter are established in fuel reserve tank side, fuel reserve tank top is provided with large air cleaner, floating-ball fluid level transmitter and return tube assembly, and return tube assembly establishes temperature transmitter.
3. a kind of disintegrator lubrication station according to claim 1, is characterized in that, described power source is made up of pump one, pump two, and pump one and pump two are screw pump, a-worker-a-backup; The oil pipe that pump one or pump two are connected with header pipe establishes opening and closing sender butterfly valve and safety check respectively, and power source oil outlet tube establishes oil return branch road to connect fuel reserve tank, and safety valve established by oil return branch road.
4. a kind of disintegrator lubrication station according to claim 1, is characterized in that, described cooler is plate-type oil cooler, and its intake pipe is provided with solenoid valve and butterfly valve, and intake pipe is also provided with water-thermometer.
5. a kind of disintegrator lubrication station according to claim 1 and 2, is characterized in that, described duplex filter establishes shock-proof pressure gauge respectively on oil pipe line and cooler oil outlet tube.
6. a kind of disintegrator lubrication station according to claim 1 and 2, it is characterized in that, described differential pressure transmitter, temperature transmitter, temperature digital display transmitter, flow of digit display transmitter, digital pressure transducer and floating-ball fluid level transmitter are electrically connected with control system respectively.
7. a kind of disintegrator lubrication station according to claim 1, is characterized in that, establish lubricant oil bypass branch between the oil outlet tube of described duplex filter and the oil outlet tube of cooler; Establish water bypass branch between the intake pipe of cooler and outlet pipe, and two bypass branch are equipped with butterfly valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061289.2A CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510061289.2A CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
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|---|---|
| CN104653995A true CN104653995A (en) | 2015-05-27 |
| CN104653995B CN104653995B (en) | 2017-02-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510061289.2A Active CN104653995B (en) | 2015-02-06 | 2015-02-06 | Crusher lubrication station |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107542912A (en) * | 2017-06-26 | 2018-01-05 | 桐昆集团浙江恒通化纤有限公司 | A kind of cold filtration system for controlling gear reduction box Lubricating Oil Temperature oil |
| CN108692170A (en) * | 2018-06-29 | 2018-10-23 | 常州市华立液压润滑设备有限公司 | A kind of lubricating oil station and its control system |
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| US3837430A (en) * | 1971-09-23 | 1974-09-24 | Kloeckner Humboldt Deutz Ag | Method for the maintenance of the oil pressure in a circulation lubrication system for highly loaded journal bearings |
| WO2007098059A2 (en) * | 2006-02-17 | 2007-08-30 | Cameron International Corporation | Integrated lubrication module for compressors |
| CN200981010Y (en) * | 2006-11-03 | 2007-11-28 | 甘德宏 | Vertical shaft type impacting grinder with 'dilution oil lubricant system' |
| CN201513704U (en) * | 2009-05-19 | 2010-06-23 | 济南重工股份有限公司 | Device for displaying pressure and oil level of high-low voltage rare oil station equipment |
| CN202946892U (en) * | 2012-08-01 | 2013-05-22 | 自贡东方过滤设备制造有限公司 | Dilute oil station of lubrication system |
| CN203124025U (en) * | 2013-02-27 | 2013-08-14 | 徐盛南 | Hydraulic lubricating integrated machine of single-cylinder hydraulic cone crusher |
| CN203836546U (en) * | 2014-05-30 | 2014-09-17 | 浙江乐客来机械有限公司 | Lubricating oil supplying device for mining machinery |
| CN104314886A (en) * | 2014-09-28 | 2015-01-28 | 埃里斯克矿山工程机械有限公司 | Device for controlling hydraulic circuit and lubricant oil circuit of cone crusher |
| CN204554321U (en) * | 2015-02-06 | 2015-08-12 | 辽宁新隆基液压润滑机械有限公司 | A kind of disintegrator lubrication station |
-
2015
- 2015-02-06 CN CN201510061289.2A patent/CN104653995B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3837430A (en) * | 1971-09-23 | 1974-09-24 | Kloeckner Humboldt Deutz Ag | Method for the maintenance of the oil pressure in a circulation lubrication system for highly loaded journal bearings |
| WO2007098059A2 (en) * | 2006-02-17 | 2007-08-30 | Cameron International Corporation | Integrated lubrication module for compressors |
| CN200981010Y (en) * | 2006-11-03 | 2007-11-28 | 甘德宏 | Vertical shaft type impacting grinder with 'dilution oil lubricant system' |
| CN201513704U (en) * | 2009-05-19 | 2010-06-23 | 济南重工股份有限公司 | Device for displaying pressure and oil level of high-low voltage rare oil station equipment |
| CN202946892U (en) * | 2012-08-01 | 2013-05-22 | 自贡东方过滤设备制造有限公司 | Dilute oil station of lubrication system |
| CN203124025U (en) * | 2013-02-27 | 2013-08-14 | 徐盛南 | Hydraulic lubricating integrated machine of single-cylinder hydraulic cone crusher |
| CN203836546U (en) * | 2014-05-30 | 2014-09-17 | 浙江乐客来机械有限公司 | Lubricating oil supplying device for mining machinery |
| CN104314886A (en) * | 2014-09-28 | 2015-01-28 | 埃里斯克矿山工程机械有限公司 | Device for controlling hydraulic circuit and lubricant oil circuit of cone crusher |
| CN204554321U (en) * | 2015-02-06 | 2015-08-12 | 辽宁新隆基液压润滑机械有限公司 | A kind of disintegrator lubrication station |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107542912A (en) * | 2017-06-26 | 2018-01-05 | 桐昆集团浙江恒通化纤有限公司 | A kind of cold filtration system for controlling gear reduction box Lubricating Oil Temperature oil |
| CN108692170A (en) * | 2018-06-29 | 2018-10-23 | 常州市华立液压润滑设备有限公司 | A kind of lubricating oil station and its control system |
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| Publication number | Publication date |
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| CN104653995B (en) | 2017-02-01 |
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