CN104651679B - A kind of piston strengthens aluminum alloy materials with difficult molten metal - Google Patents

A kind of piston strengthens aluminum alloy materials with difficult molten metal Download PDF

Info

Publication number
CN104651679B
CN104651679B CN201510084871.0A CN201510084871A CN104651679B CN 104651679 B CN104651679 B CN 104651679B CN 201510084871 A CN201510084871 A CN 201510084871A CN 104651679 B CN104651679 B CN 104651679B
Authority
CN
China
Prior art keywords
alloy
piston
molten metal
tantalum
niobium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510084871.0A
Other languages
Chinese (zh)
Other versions
CN104651679A (en
Inventor
高希柱
冯增建
魏作山
张国华
王广庄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Binzhou Shandong Hua Chuan Metal Co Ltd
Original Assignee
Binzhou Shandong Hua Chuan Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Binzhou Shandong Hua Chuan Metal Co Ltd filed Critical Binzhou Shandong Hua Chuan Metal Co Ltd
Priority to CN201510084871.0A priority Critical patent/CN104651679B/en
Publication of CN104651679A publication Critical patent/CN104651679A/en
Application granted granted Critical
Publication of CN104651679B publication Critical patent/CN104651679B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys

Abstract

The invention discloses a kind of piston strengthens aluminum alloy materials with indissoluble solution metal, the refractory metal of addition has:Titanium, zirconium, vanadium, tungsten, molybdenum, niobium, wherein several combination additions of tantalum, the content of this patent protection are to add tungsten, molybdenum, niobium, tantalum the one of which of refractory metal elements that dissolves to be difficult in aluminium alloy or several is combined in piston alloy.It solves the problems, such as that current alloy material can not meet piston and work under electromotor higher temperature, explosion pressure environment, and elevated temperature strength is obviously improved, and meets requirement of the electromotor upgrading to piston material.

Description

A kind of piston strengthens aluminum alloy materials with difficult molten metal
Technical field
The invention belongs to metal material field, there is provided a kind of piston strengthens aluminum alloy materials with difficult molten metal.
Background technology
At present, truck, engineering machinery, railway locomotive and electromotor peculiar to vessel are all to high-power, high load capacity side To development, reinforcing degree is improved constantly, and emission request is more and more stricter.Ge Jia pistons company is all in the new work of independent research and development at present Plug material, on the basis of the tangible alusil alloy of groundwork, ambrose alloy content is improved, to expect that appearance is more in piston tissue Alloy phase, mutually improves the resistance to elevated temperatures of piston material by alloy, and titanium, zirconium, vanadium mainly refines piston tissue, while There is potentiation.But presently done alloying, determines the elevated temperature strength of material, as 300 DEG C, 350 DEG C of increase rates have Limit, is only capable of 10% or so are improved on the basis of original, and material is less about 5% in 350 DEG C of high temperature above intensity increase rates Left and right.Electromotor requirement of the upgrading to piston material can not be met, part producer is forced, using forged steel material piston, both Increasing cost increases piston weight again, increases electromotor energy consumption, does not meet the development trend of green energy conservation.
The content of the invention
The purpose of the present invention is exactly for asking of solving that existing alloy material can not meet that part worked in high temperature environments A kind of topic, there is provided formula by adding difficult molten metal in aluminium alloy, improves the elevated temperature strength of material;And to infusibility solution gold Addition of the category in aluminium alloy, it is proposed that solution.Solve current alloy material piston can not be met in electromotor The problem worked under higher temperature, explosion pressure environment, elevated temperature strength are obviously improved, and meet electromotor and upgrade to piston material The requirement of material.
For achieving the above object, the present invention is adopted the following technical scheme that:
A kind of piston strengthens aluminum alloy materials, including following component with difficult molten metal:Silicon Si:10.0-25.0%, copper Cu:1.5-6.0%, nickel:1.0-3.5%, magnesium Mg:0.2-1.6%, ferrum Fe:0.2-1.0%, titanium Ti:0.05-0.3%, phosphorus P: 0-0.05%, manganese Mn:0.05-0.6%, zirconium Zr:0.05-0.3%, vanadium V:0.05-0.3%, molybdenum Mo:0-0.6%, tungsten W: 0- 0.6%, niobium Nb:0.005-0.6%, tantalum Ta:0-0.6%, strontium Sr:0-0.05%, balance of aluminum Al.
Present invention also offers a kind of piston strengthens the preparation method of aluminum alloy materials with difficult molten metal, including following step Suddenly:
1)Nickel, ambrose alloy, ferronickel or ambrose alloy ferrous alloy are prepared, infusibility solution metal niobium and molybdenum, tungsten are added in above-mentioned alloy Or one or more in tantalum, it is made into intermediate alloy;
2)Intermediate alloy is added into aluminium alloy, aluminium alloy temperature 580-630 DEG C, using the stirring of mechanically or electrically magnetic up in Between alloy melt completely, obtain final product.
Preferably, step 1)In, the method for the preparation production nickel, ambrose alloy or ni-fe-based alloy is:Can be in power frequency Various metals are added in stove, frequency conversion furnace or intermediate frequency furnace disposably;Or such as nickel, copper, the fusing of ferrum of meltable solution is first carried out, treat that nickel etc. melts Change adds refractory metal after finishing and is melted, and is warming up to 1580 DEG C~1680 DEG C, is incubated 0.5~6 hour, treats refractory metal After fully melting, then casting ingot-forming.
Preferably, step 1)In, nickel, ambrose alloy or ni-fe-based alloy are nickel tungsten, nickel-molybdenum alloy, ickel-niobium alloy, nickel Tantalum alloy, the combination of one or more in ambrose alloy tungsten, ambrose alloy ferrum niobium or ferronickel tantalum.
Preferably, step 2)In, the mass ratio of the nickel, ambrose alloy or ni-fe-based alloy and aluminium alloy is 0.01~1: 1。
Piston hardly possible molten metal prepared by arbitrary above-mentioned method strengthens aluminum alloy materials in piston blank is prepared Using.
The invention has the beneficial effects as follows:
1. added using two-step method, refractory metal made into nickel, ambrose alloy or ni-fe-based alloy first, such as nickel tungsten, Nickel-molybdenum alloy, ickel-niobium alloy, nickel tantalum alloy, ambrose alloy tungsten, ambrose alloy ferrum niobium or ferronickel tantalum etc. various alloys, but iron-holder in alloy Control below 30%, reason is that the iron content in piston alloy is too high, needle-like ferrum can be formed, Tensile strength is significantly Decline.Second step is that nickel-base alloy is added in aluminium alloy, using strength mechanical agitation or electromagnetic agitation mode, more than acceleration Melting of the alloy in aluminium alloy.Aluminium alloy addition tungsten, niobium, tantalum refractory metal, fusing in being directly added into aluminium alloy is extremely difficult , fusing is easier in aluminium alloy as refractory metal titanium, zirconium equally, refractory metal vanadium is also easier to by becoming vananum Aluminium alloy is fused into, addition titanium, zirconium, v element are more universal at present, the content of non-this patent protection;And tungsten, molybdenum are needed by length Time is melted in high temperature aluminium alloys, can just be fused in aluminium alloy, but causes substantial amounts of oxidization burning loss;And melting niobium, Tantalum metal, in aluminium alloy, long-time cannot also melt, above hardly possible molten metal.
2. alloy heat stability is good, and intensity is high, is adapted to run at high temperature.
Specific embodiment
With reference to embodiment, the invention will be further described.
Embodiment 1:
1st, the aluminum condensation material contains each component following by weight,
Silicon Si:10.5% bronze medal Cu:1.8% nickel:2.6% magnesium Mg: 1.2%
Ferrum Fe:0.8% titanium Ti:0.06% phosphorus P:0.005% manganese Mn: 0.1%
Zirconium Zr:0.1% vanadium V:0.07% molybdenum Mo:0.2% tantalum Ta: 0.1
Aluminum Al:Surplus.
The contrast of material of the present invention and former aluminium piston alloy material technology parameter:
2nd, two-step method production process:
The first step prepares production ambrose alloy molybdenum tantalum alloy
Nickel:60% bronze medal Cu:19% molybdenum Mo:14% tantalum Ta:7%
Various metals can be disposably added in main frequency furnace, frequency conversion furnace or intermediate frequency furnace;Or carry out the fusing of nickel, copper first, The fusing that molybdenum, tantalum are carried out is added after ambrose alloy fusing is finished.1580 DEG C~1680 DEG C are warming up to, 0.5~6 hour are incubated, are treated After molybdenum, tantalum fully melt, then casting ingot-forming.
Ambrose alloy molybdenum tantalum alloy is added to aluminium alloy by second step, and aluminium alloy is can be placed in crucible furnace or induction furnace, temperature 580-630 DEG C, stirring means adopt churned mechanically method, with graphite vanes in aluminium alloy continuous stirring, blade rotation speed 100~600 revs/min of degree, until ambrose alloy molybdenum tantalum alloy melts completely, then is warming up to 720~830 DEG C, after refined process, piston Alloy can casting of piston blank.
Embodiment 2:
1st, the aluminum condensation material contains each component following by weight:
Silicon Si:12.5% bronze medal Cu:5.8% nickel:1.6% magnesium Mg: 0.4%
Ferrum Fe:0.3% titanium Ti:0.15% phosphorus P:0.01% manganese Mn: 0.3%
Zirconium Zr:0.15% vanadium V:0.17% tungsten W:0.2% niobium Nb:0.2%
Aluminum Al:Surplus.
The contrast of material of the present invention and former aluminium piston alloy material technology parameter:
2nd, two-step method production process:
The first step prepares production ferronickel tungsten niobium alloy
Nickel:70% ferrum Fe:10% tungsten W:10% niobium Nb:10%
Various metals can be disposably added in main frequency furnace, frequency conversion furnace or intermediate frequency furnace;Or carry out the fusing of nickel, ferrum first, The fusing that tungsten, niobium are carried out is added after ferronickel fusing is finished.1580 DEG C~1680 DEG C are warming up to, 0.5~6 hour are incubated, are treated After tungsten, niobium fully melt, then casting ingot-forming.
Ferronickel tungsten niobium alloy is added to aluminium alloy by second, and aluminium alloy is can be placed in crucible furnace or induction furnace, temperature 580-630 DEG C, stirring means adopt churned mechanically method, with pure tantalum blade continuous stirring in aluminium alloy, blade rotation speed 100~600 revs/min of degree, until ferronickel tungsten niobium alloy melts completely, then is warming up to 720~830 DEG C, after refined process, piston Strengthening aluminum alloy materials with difficult molten metal can casting of piston blank.
Embodiment 3:
1st, the aluminum condensation material contains each component following by weight:
Silicon Si:18% bronze medal Cu:2. 6% nickel:3.0% magnesium Mg:0.2-1.6%
Ferrum Fe:0.55% titanium Ti:0.16% phosphorus P:0.008% manganese Mn: 0.2%
Zirconium Zr:0.06% vanadium V:0.06% tantalum Ta:0.3%
Aluminum Al:Surplus.
The contrast of material of the present invention and former aluminium piston alloy material technology parameter:
2nd, two-step method production process:
The first step prepares production ferronickel tantalum alloy
Nickel:75% ferrum Fe:15% tantalum Ta:10%
Various metals can be disposably added in main frequency furnace, frequency conversion furnace or intermediate frequency furnace;Or carry out the fusing of nickel, ferrum first, The fusing that tantalum is carried out is added after ferronickel fusing is finished.1580 DEG C~1680 DEG C are warming up to, 0.5~6 hour are incubated, are treated that tantalum fills Divide after melting, then casting ingot-forming.
Ferronickel tantalum alloy is added to aluminium alloy by second step, and aluminium alloy is can be placed in crucible furnace or induction furnace, temperature 580- 630 DEG C, stirring means enable aluminum alloy to middle continuous stirring using the method for electromagnetic agitation, until ferronickel tantalum alloy melts completely, then 720~830 DEG C are warming up to, after refined process, piston strengthens aluminum alloy materials with difficult molten metal can casting of piston blank.
Embodiment 4
The contrast of material of the present invention and former aluminium piston alloy material technology parameter:
1st, the aluminum condensation material contains each component following by weight:
Silicon Si:13% bronze medal Cu:3. 6% nickel:2.6% magnesium Mg:0. 6%
Ferrum Fe:0.35% titanium Ti:0.12% manganese Mn:0.2% zirconium Zr:0.12%
Vanadium V:0.09% niobium Nb:0.1% strontium Sr: 0.01%
Aluminum Al:Surplus.
2nd, two-step method production process:
The first step prepares production ambrose alloy ferroniobium
Nickel:60% bronze medal Cu:20% ferrum Fe:10% niobium Nb:10%
Various metals can be disposably added in main frequency furnace, frequency conversion furnace or intermediate frequency furnace;Or carry out first nickel, copper, ferrum it is molten Change, the fusing that niobium is carried out is added after the fusing of ambrose alloy ferrum is finished.1580 DEG C~1680 DEG C are warming up to, 0.5~6 hour is incubated, After niobium fully melts, then casting ingot-forming.
Ambrose alloy ferroniobium is added to aluminium alloy by second step, and aluminium alloy is can be placed in crucible furnace or induction furnace, temperature 580-630 DEG C, stirring means enable aluminum alloy to middle continuous stirring using the method for electromagnetic agitation, until ambrose alloy ferroniobium is complete Melt, then be warming up to 720~830 DEG C, after refined process, it is pourable work that piston strengthens aluminum alloy materials with difficult molten metal Plug blank.
Although the above-mentioned specific embodiment to the present invention is described, not the limit to the scope of the present invention System, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art need not pay The various modifications made by going out creative work or deformation are still within protection scope of the present invention.

Claims (4)

1. a kind of piston strengthens the preparation method of aluminum alloy materials with difficult molten metal, it is characterised in that comprise the steps:
1)Nickel, ambrose alloy, ferronickel or ambrose alloy ferrous alloy are prepared, infusibility solution metal molybdenum and tungsten, niobium or tantalum are added in above-mentioned alloy In one or more, be made into intermediate alloy;
2)Aluminium alloy, aluminium alloy is added to be put in crucible furnace or induction furnace intermediate alloy, temperature 580-630 DEG C, stirring means Using churned mechanically method, with graphite vanes in aluminium alloy continuous stirring, 100~600 revs/min of blade rotary speed, directly Melted to intermediate alloy completely, then be warming up to 720~830 DEG C, after refined process, obtained final product;
Wherein, the piston hardly possible molten metal strengthens aluminum alloy materials includes following component:Silicon Si:10.0-25.0%, copper Cu:1.5-6.0%, nickel:1.0-3.5%, magnesium Mg:0.2-1.6%, ferrum Fe:0.2-1.0%, titanium Ti:0.05-0.3%, phosphorus P: 0-0.05%, manganese Mn:0.05-0.6%, zirconium Zr:0.05-0.3%, vanadium V:0.05-0.3%, molybdenum Mo:0-0.6%, tungsten W: 0- 0.6%, niobium Nb:0.005-0.6%, tantalum Ta:0-0.6%, strontium Sr:0-0.05%, balance of aluminum Al.
2. the method for claim 1, it is characterised in that the step 1)Concretely comprise the following steps:Fusible alloy is melted first, It is to be melted finish after, add refractory metal and melted, be warming up to 1580 DEG C~1680 DEG C, be incubated 0.5~6 hour, treat difficulty After molten metal fully melts, then casting ingot-forming.
3. the method for claim 1, it is characterised in that step 2)In, the mass ratio of the intermediate alloy and aluminium alloy For 0.01~1:1.
4. the piston hardly possible molten metal that prepared by the arbitrary described method of claim 1-3 strengthens aluminum alloy materials and is preparing piston Application in blank.
CN201510084871.0A 2015-02-16 2015-02-16 A kind of piston strengthens aluminum alloy materials with difficult molten metal Active CN104651679B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510084871.0A CN104651679B (en) 2015-02-16 2015-02-16 A kind of piston strengthens aluminum alloy materials with difficult molten metal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510084871.0A CN104651679B (en) 2015-02-16 2015-02-16 A kind of piston strengthens aluminum alloy materials with difficult molten metal

Publications (2)

Publication Number Publication Date
CN104651679A CN104651679A (en) 2015-05-27
CN104651679B true CN104651679B (en) 2017-04-05

Family

ID=53243315

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510084871.0A Active CN104651679B (en) 2015-02-16 2015-02-16 A kind of piston strengthens aluminum alloy materials with difficult molten metal

Country Status (1)

Country Link
CN (1) CN104651679B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104878265A (en) * 2015-06-25 2015-09-02 潘应生 Acid etching resisting alloy, processing method and surface treatment process
CN105648245A (en) * 2015-09-07 2016-06-08 张英娜 Functional and efficient composite mother alloy of hub raw materials and preparation and use methods thereof
CN106566962A (en) * 2016-11-10 2017-04-19 无锡市明盛强力风机有限公司 Al-Si alloy piston
CN106435296A (en) * 2016-11-10 2017-02-22 无锡市明盛强力风机有限公司 Modified Si-Al alloy piston
CN107630812A (en) * 2017-08-29 2018-01-26 哈尔滨摆渡新材料有限公司 A kind of manufacture method of the graphite pump of metal enhancing
CN108060335A (en) * 2017-12-16 2018-05-22 苏州赛斯德工程设备有限公司 A kind of high intensity corrodes aluminium alloy conveying screw rod
CN108251715A (en) * 2018-02-08 2018-07-06 山东弗泽瑞金属科技有限公司 Suitable for the aluminum alloy materials of vacuum low speed pressure casting method
CN110551924B (en) 2018-05-30 2021-09-21 比亚迪股份有限公司 Aluminum alloy and preparation method and application thereof
CN109706354A (en) * 2019-03-08 2019-05-03 安徽信息工程学院 A kind of material and preparation method thereof with good plasticity
CN110935848A (en) * 2019-12-13 2020-03-31 广州扶商缸套有限公司 Inner cooling oil duct of aluminum alloy piston
CN111139381B (en) * 2020-01-08 2021-06-08 保定隆达铝业有限公司 Aluminum alloy structural member material and preparation method thereof

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2857378B1 (en) * 2003-07-10 2005-08-26 Pechiney Aluminium HIGH-RESISTANCE ALUMINUM ALLOY-MOLDED MOLDED PIECE
FR2859484B1 (en) * 2003-09-04 2005-10-14 Pechiney Aluminium HIGH-RESISTANCE ALUMINUM ALLOY-MOLDED MOLDED PIECE
CN101463440B (en) * 2009-01-15 2010-06-09 山东大学 Aluminum based composite material for piston and preparation thereof
EP2383358A4 (en) * 2009-01-28 2018-08-15 Korea Automotive Technology Institute Heat resistant aluminum alloy, and method for manufacturing same
CN102660702A (en) * 2012-05-17 2012-09-12 天津立中合金集团有限公司 Eutectic aluminum-silicon alloy piston material
CN103305729A (en) * 2013-05-16 2013-09-18 天津立中合金集团有限公司 Method for preparing novel Al-Si-Mg-Cu-Sr alloy

Also Published As

Publication number Publication date
CN104651679A (en) 2015-05-27

Similar Documents

Publication Publication Date Title
CN104651679B (en) A kind of piston strengthens aluminum alloy materials with difficult molten metal
CN108441705A (en) A kind of high intensity ni-base wrought superalloy and preparation method thereof
CN101979692B (en) Preparation process of Al-Zn-Mg-Cu aluminum alloy with ultra-high strength
CN101775530B (en) Hypereutectic al-si alloy piston material
CN103243236B (en) High-toughness wear-resistant zinc alloy containing fine crystalline grains and preparation process for same
CN106636933B (en) A kind of method for preparing multiphase reinforced ferrite alloy
CN103170600B (en) A kind of alusil alloy separating brake part semi-solid rheological casting forming technique
CN108857148A (en) A kind of electric arc increasing material manufacturing titanium alloy wire materials and its application
CN106521274A (en) High-strength Mg-Li-Al-Y-Ca alloy and preparation method thereof
CN102418025A (en) Structure controlled preparation method for Nb-Si-based complex alloy
CN101876018A (en) High-strength casting aluminium-silicon alloy for piston and preparation method thereof
CN100549196C (en) A kind of method of making tinhase bearing metals
CN102660701A (en) Preparation method of cocrystallized Al-Si alloy piston material
CN102181791A (en) In-situ TiC dispersion-strengthened austenitic heat-resistant steel and preparation method thereof
CN101289721B (en) High manganese-containing magnesium-manganese intermediate alloy and preparation
CN110129632A (en) A kind of screw compressor sound disk aluminum profile processing method
CN105908020B (en) A kind of preparation method of aluminium composite tungsten material
CN105543563A (en) Zinc-copper-titanium intermediate alloy smelting method capable of reducing burning loss of titanium element
CN107723517A (en) A kind of Ti Al based alloys and its application with good increasing material manufacturing forming property
CN105463274B (en) A kind of production method of wear-resistant aluminum alloy
CN106609333A (en) Industrial titanium alloy and preparation method
CN106834880B (en) A kind of preparation method of ferro-titanium
CN109351916A (en) A kind of preparation method of high boron alloy
CN107983929A (en) A kind of heating furnace cobalt alloy cushion block semi-solid die casting process
CN106947904B (en) It is a kind of for aluminium vanadium molybdenum chromium zirconium intermediate alloy of TB9 titanium alloys and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A refractory metal reinforced aluminum alloy material for pistons

Granted publication date: 20170405

Pledgee: Binzhou Branch of Agricultural Bank of China Ltd.

Pledgor: SHANDONG BINZHOU HUACHUANG METAL CO.,LTD.

Registration number: Y2024980010646