CN104646992B - Device for automatically assembling plates in manual pump - Google Patents
Device for automatically assembling plates in manual pump Download PDFInfo
- Publication number
- CN104646992B CN104646992B CN201510065520.5A CN201510065520A CN104646992B CN 104646992 B CN104646992 B CN 104646992B CN 201510065520 A CN201510065520 A CN 201510065520A CN 104646992 B CN104646992 B CN 104646992B
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- disc
- installing plate
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- cylinder
- barrel
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- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract 2
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Reciprocating Pumps (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a device for automatically assembling plates in a manual pump, and belongs to the field of the manufacture of machinery. The plate assembling task is divided into three parts: a first part is to pull a leaf spring, a second part is to design and fixedly clamp a barrel, and a third part is to distribute and isolate materials and push the plates to accurate positions. A leaf spring pull mechanism is connected with an electric actuator to be integrally fixed on a top installation plate, and an air cylinder B is used for providing the power. The barrel is initially positioned by a positioning block and clamped by a finger-shaped cylinder. Double-axis air cylinders A and B and a positioning clamping part for distributing and pushing the material are indirectly connected with an air cylinder A, and the air cylinder A is used for providing the power. The entire structure is fixed on a main body framework. The device has advantages of novel structure, reliability, practicability, high automation degree and reliable and stable assembling process. The device can be directly applied to an automatic assembly line. The labor cost can be reduced.
Description
Technical field
The present invention relates to mechanical manufacturing field, particularly to a kind of equipment for the automatic assembling of disc in manual pump.
Background technology
Manual pump is the vitals in heavy-duty car and engineering machinery, provides for hydraulic actuator and carries certain pressure
Hydraulic oil.The assembling of manual pump is troublesome, and the part being related to is a lot.Most of part remains a need for hand assembled at present.Dress
Join the critical process that disc is in manual pump assembly project, the projection on disc is loaded in the hole of spring leaf by this operation,
Require positioning very accurate.More difficult due to realizing automation, therefore still use manual assembly at present.
Content of the invention
It is an object of the invention to provide a kind of equipment for the automatic assembling of disc in manual pump, solve existing skill
The problems referred to above that art exists, realize the Automated assembly of disc, and reliability is high, reduce human cost.
The above-mentioned purpose of the present invention is achieved through the following technical solutions：
For the equipment of the automatic assembling of disc in manual pump, including three parts, Part I is lifting spring leaf, second
Part is barrel 6 and fixes to clamp, Part III is sub-material separated material and disc is pushed into accurate location；Specifically：Top is installed
Plate 1 is fixed by screws in the top of main body frame 7, and described top installing plate 1 upper mounting rail slide block 19, is YE
8 mobile offer supports and guides, and described YE 8 is arranged on electric cylinders installing plate 20, and described electric cylinders installing plate 20 leads to
Cross screw to be fixed on described guide rail slide block 19；The cylinder A2 being arranged on top installing plate 1 is passed through joint 21 and is installed with electric cylinders
Plate 20 is connected, being capable of push-and-pull electric cylinders installing plate 20；Described YE 8 lower end is connected with lifting spring leaf mechanism 100；Barrel
Fix to clamp mechanism and sub-material pusher is installed on installing plate B11, and be indirectly connected with cylinder A2.Described lifting bullet
Reed mechanism 100 is：Installing plate A101 is connected by bearing pin with connecting rod 106, the other end of described connecting rod 106 and nipper plier 105
Connected by bearing pin, disc block 104 is connected by bearing pin with described nipper plier 105；Described disc block 104 end face is in circle
Arc, arc radius are equal with disc 29 radius, and disc 29 is positioned；One end of spring catch 103 is threaded, and screws in described dish
In the screwed hole of disk block 104 upper surface；Described spring catch 103 is contained in spring spool 102, and described spring spool 102 passes through
Screw is fixed on installing plate A101；Spring is played a supporting role to spring catch 103 in described spring spool 102；When described
When YE 8 pushes installing plate A101, described spring catch 103 is flexible in spring spool 102, and installing plate A101 passes through even
Bar 106 pushes nipper plier 105 upper end；Because described nipper plier 105 is connected by bearing pin with disc block 104, therefore described point
The jaw of mouth pincers 105 moves upwards, completes the lifting task to spring leaf 28.
Described sub-material pusher is：Riser 12 is arranged on installing plate B11, is arranged on the twin shaft cylinder on riser 12
The cylinder rod front end of B15 connects cutting plate 16；Twin shaft cylinder A13 is arranged on the opposite side of described riser 12, and spiral shell is passed through in cylinder rod front end
Nail connects push pedal 14；Described cutting plate 16 lower surface and described push pedal 14 upper surface are provided with the gap of very little；Cutting plate 16 will divide
Push pedal 14 front end delivered to by material out, closes barrel 6 simultaneously.
Described barrel 6 one end is shut, another end opening, slots in the axial direction it is therefore an objective to convenient will on its circumference
Disc 29 loads in barrel 6；Middle and lower part is provided with annular protrusion, plays axially position effect；Lower position has rectangle hole, gear
Piece 26 is inserted, and prevents disc 29 from dropping.
Described main body frame 7 is to be formed by 45 × 45 aluminium alloy extrusions overlap joints.
The beneficial effects of the present invention is：In enterprise, the assembling of manual pump disc still adopts hand assembled, due to this at present
Operation is the key procedure of assembling process, and assembly precision requires strict, therefore at present still without realizing Automated assembly.The present invention
Achieve the Automated assembly of disc by said mechanism well, greatly improve production efficiency, reduce human cost.
By in the hole of the raised loading spring leaf on disc, it is desirable to positioning is very accurate, the present invention adopts to imitate and fills by hand this operation
The method joining action, using YE, accurate reliably drive link mechanism realizes lifting spring leaf, and utilizes cylinder
Extremely spacing and proximity transducer ensure that disc is accurately assembled to specified location it is ensured that the accuracy of assembling.Overall unified
Using aluminium alloy extrusions, elegant in appearance, structure is reliable.The individually designed linkage of the present invention and barrel take into full account that workman grasps
The convenience made, only barrel need to be put in frock when workman is using designed barrel feeding, button press can fill automatically
Folder, dissipates more specification in box before comparing, feeding is more quick, and structure is novel, simple and practical.
Brief description
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, this
Bright illustrative example and its illustrate, for explaining the present invention, not constituting inappropriate limitation of the present invention.
Fig. 1 is the main structure diagram of the present invention；
Fig. 2 is the lifting spring leaf mechanism schematic diagram of the present invention；
Fig. 3 is the barrel positioning clamping of the present invention and pushes away disc structural scheme of mechanism；
Fig. 4 is the top mechanism schematic diagram of the present invention；
Fig. 5 is the barrel schematic diagram of the present invention；
Fig. 6 is valve plate and the valve plate fixing tool schematic diagram of the present invention.
In figure：1st, top installing plate；2nd, cylinder A；3rd, fairlead；4th, installing plate C；5th, floating junction；6th, barrel；7th, main body
Framework；8th, YE；9th, finger-type cylinder；10th, cushion block B；11st, installing plate B；12nd, riser；13rd, twin shaft cylinder A；14th, push pedal；
15th, twin shaft cylinder B；16th, cutting plate；17th, locating piece；18th, holding claw；19th, guide rail slide block；20th, electric cylinders installing plate；21st, joint；
22nd, cylinder B；23rd, boatswain chair；24th, connecting plate；25th, optical axis；26th, catch；27th, valve plate；28th, spring leaf；100th, lift spring leaf machine
Structure；101st, installing plate A；102nd, spring spool；103rd, spring catch；104th, disc block；105th, nipper plier；106th, connecting rod；29th, dish
Disk；30th, valve plate fixing tool.
Specific embodiment
Further illustrate detailed content and its specific embodiment of the present invention below in conjunction with the accompanying drawings.
Referring to shown in Fig. 1 to Fig. 6, the equipment for the automatic assembling of disc in manual pump of the present invention, automaticity
Height, reliability is high.Disc fittage is largely divided into three parts：Part I is lifting spring leaf, and Part II is barrel
Design and fix to clamp, Part III is sub-material separated material and disc is pushed into accurate location.Its concrete structure is：Spring leaf 28
It is welded on valve plate 27, described valve plate 27 is fixing by valve plate fixing tool 30, this valve plate fixing tool can be arranged on automatically
In assembly line, can move along wire body.Main body frame 7 is formed by 45x45 aluminium alloy extrusions overlap joint.Top installing plate 1 passes through
Screw is fixed on the top of main body frame 7.Described top installing plate 1 upper mounting rail slide block 19, is the movement of YE 8
There is provided and support and guide.Described YE 8 is arranged on electric cylinders installing plate 20, and described electric cylinders installing plate 20 passes through screw
It is fixed on described guide rail slide block 19.The cylinder B22 being arranged on described top installing plate 1 passes through joint 21 and described electric cylinders
Installing plate 20 is connected, being capable of electric cylinders installing plate 20 described in push-and-pull.Described YE 8 lower end and lifting spring leaf mechanism 100
It is connected.
Shown in Figure 2, described lifting spring leaf mechanism 100 is：Installing plate A101 is connected by bearing pin with connecting rod 106,
The other end of described connecting rod 106 is connected by bearing pin with nipper plier 105, and disc block 104 passes through bearing pin with described nipper plier 105
Connect.Described disc block 104 end face is in circular arc, and arc radius are equal with disc 29 radius, and it is fixed that disc 29 can be played
Position effect.One end of spring catch 103 is threaded, and can screw in the screwed hole of described disc block 104 upper surface.Described bullet
Spring pin 103 is contained in spring spool 102, and described spring spool 102 is fixed by screws on installing plate A101.Spring is described
In spring spool 102, described spring catch 103 is played a supporting role.When described YE 8 pushes described installing plate A101
When, described spring catch 103 is flexible in described spring spool 102, and described installing plate A101 is pushed described by described connecting rod 106
Nipper plier 105 upper end.Because described nipper plier 105 is connected by bearing pin with described disc block 104, therefore described nipper plier
105 jaw moves upwards, completes the lifting task to spring leaf 28.
Referring to Fig. 3 to shown in 5, barrel 6 one end is shut, another end opening.Its circumference is slotted in the axial direction, purpose
It is conveniently to load disc 29 in cylinder；Middle and lower part is provided with annular protrusion, plays axially position effect；Have length close to bottom position
Square orifice, catch 26 is inserted, and prevents disc 29 from dropping.The clamping of described barrel 6 is using being arranged on installing plate B 11
Finger-type cylinder 9 drive be arranged on refer to block on holding claw 18 be clamped.Locating piece 17 is arranged on installing plate B 11, plays radially
Positioning action.In positioning by the cushion block B 10, the centre of location of holding claw 18 and locating piece 17 that adjust described finger-type cylinder 9 lower end
The heart overlaps.Riser 12 is arranged on described installing plate B 11.It is arranged on the cylinder rod front end of the twin shaft cylinder B15 on described riser 12
Connect cutting plate 16.Twin shaft cylinder A13 is arranged on the opposite side of described riser 12, and cylinder rod front end is connected by screw push pedal 14.
The gap of very little is left in described cutting plate 16 lower surface and described push pedal 14 upper surface.Pass through between boatswain chair 23 and installing plate B 11
Two pieces of connecting plates 24 are fixing.Two optical axises 25 are provided with described boatswain chair 23, optical axis 25 is through in fairlead 3, to described boatswain chair
23 play guide effect.Described fairlead 3 is arranged on installing plate C 4, and the cylinder being arranged on described installing plate C 4 passes through floating
Dynamic joint 5 is connected with boatswain chair 23, promotes described boatswain chair 23 and its rise and fall of lower mechanism.It is solid that described installing plate C 4 passes through screw
It is scheduled on main body frame 7.
Referring to shown in Fig. 1 to Fig. 6, the course of work of the present invention is as follows：
Switch on power, be that equipment is powered, manually barrel 6 is placed on locating piece 17, Primary Location.Then button press,
Barrel 6 is clamped by finger-type cylinder 9, completes feeding.Extract catch 26 out, disc 29 is fallen on cutting plate 16 due to gravity.When equipment enters
Enter automatic mode, YE 8 promotes lifting spring leaf mechanism 100 to decline, when dropping to disc block 104 close to valve plate 27
Stop during surface.Cylinder B22 promotes electric cylinders installing plate 20 to move forward, and makes the jaw partial insertion spring leaf 28 of nipper plier 105
Two spaces in.YE 8 continues to press on lifting spring leaf mechanism 100 and declines, and spring leaf 28 is lifted up.Complete
While above-mentioned action, cylinder A2 promotes boatswain chair 23 to push pedal 14 close to valve plate 27 surface, and twin shaft cylinder B15 promotes cutting plate 16
Stretch once, a disc 29 in cylinder is pushed into the front end of push pedal 14.Described push pedal 14 pushes away under the promotion of twin shaft cylinder A13
Dynamic disc 29 is till being blocked by disc block 104.Complete the task of automatic assembling disc.
The foregoing is only the preferred embodiment of the present invention, be not limited to the present invention, for the technology of this area
For personnel, the present invention can have various modifications and variations.All any modification, equivalent substitution and improvement made for the present invention etc.,
Should be included within the scope of the present invention.
Claims (5)
1. a kind of equipment for the automatic assembling of disc in manual pump it is characterised in that：Including three parts, Part I is to carry
Draw spring leaf, Part II is barrel（6）And fix to clamp, Part III is sub-material separated material and disc is pushed into accurate location；
Specifically：Top installing plate（1）It is fixed by screws in main body frame（7）Top, described top installing plate（1）Upper installation is led
Rail slide block（19）, it is YE（8）Mobile offer support and guide, described YE（8）It is arranged on electric cylinders peace
Dress plate（20）On, described electric cylinders installing plate（20）It is fixed by screws in described guide rail slide block（19）On；It is arranged on top to install
Plate（1）On cylinder B（22）By joint（21）With electric cylinders installing plate（20）It is connected, being capable of push-and-pull electric cylinders installing plate（20）；Institute
State YE（8）Lower end and lifting spring leaf mechanism（100）It is connected；Barrel fixes to clamp mechanism and sub-material pusher is equal
It is arranged on installing plate B（11）On, and indirect and cylinder A（2）It is connected.
2. the equipment for the automatic assembling of disc in manual pump according to claim 1 it is characterised in that：Described carries
Draw spring leaf mechanism（100）It is：Installing plate A（101）With connecting rod（106）Connected by bearing pin, described connecting rod（106）The other end
With nipper plier（105）Connected by bearing pin, disc block（104）With described nipper plier（105）Connected by bearing pin；Described disc
Block（104）End face is in circular arc, arc radius and disc（29）Radius is equal, to disc（29）Positioning；Spring catch（103）
One end be threaded, screw in described disc block（104）In the screwed hole of upper surface；Described spring catch（103）It is contained in spring
Sleeve（102）Interior, described spring spool（102）It is fixed by screws in installing plate A（101）On；Spring is in described spring spool
（102）Interior to spring catch（103）Play a supporting role；When described YE（8）Push installing plate A（101）When, described bullet
Spring pin（103）In spring spool（102）Interior flexible, installing plate A（101）By connecting rod（106）Push nipper plier（105）Upper end；
Due to described nipper plier（105）With disc block（104）Connected by bearing pin, therefore described nipper plier（105）Jaw upwards
Motion, completes to spring leaf（8）Lifting task.
3. the equipment for the automatic assembling of disc in manual pump according to claim 1 it is characterised in that：Described divides
Expect that pusher is：Riser（12）It is arranged on installing plate B（11）On, it is arranged on riser（12）On twin shaft cylinder B（15）Cylinder
Bar front end connects cutting plate（16）；Twin shaft cylinder A（13）It is arranged on described riser（12）Opposite side, cylinder rod front end pass through screw
Connect push pedal（14）；Described cutting plate（16）Lower surface and described push pedal（14）Upper surface is provided with gap；Cutting plate（16）To divide
Push pedal delivered to by material out（14）Front end, closes barrel simultaneously（6）.
4. the equipment for the automatic assembling of disc in manual pump according to claim 1 it is characterised in that：Described material
Cylinder（6）One end is shut, another end opening, slots in the axial direction on its circumference, disc（29）Load barrel（6）Interior；In under
Portion is provided with annular protrusion, plays axially position effect；Lower position has rectangle hole, and catch (26) is inserted, and prevents dish
Disk（29）Drop.
5. the equipment for the automatic assembling of disc in manual pump according to claim 1 it is characterised in that：Described institute
State main body frame（7）It is to be formed by 45 × 45 aluminium alloy extrusions overlap joints.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510065520.5A CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510065520.5A CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104646992A CN104646992A (en) | 2015-05-27 |
| CN104646992B true CN104646992B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510065520.5A Active CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Country Status (1)
| Country | Link |
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| CN (1) | CN104646992B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563111A (en) * | 2016-02-03 | 2016-05-11 | 吉林大学 | Automatic mounting device for switch on straight valve element in manual pump |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4171847B2 (en) * | 1998-01-30 | 2008-10-29 | 澁谷工業株式会社 | Solder ball mounting device |
| CN1253253C (en) * | 2003-12-19 | 2006-04-26 | 沈阳仪表科学研究院 | Long-range controlling pressure regulator for high-pressure water cleaner |
| CN201588754U (en) * | 2009-12-29 | 2010-09-22 | 岳峰 | Manual pump |
| CN104314805A (en) * | 2014-09-22 | 2015-01-28 | 刘国利 | Mine pump automatic unloading hydraulic control valve assembly |
| CN204545821U (en) * | 2015-02-09 | 2015-08-12 | 吉林大学 | For the equipment of the automatic assembling of disc in manual pump |
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- 2015-02-09 CN CN201510065520.5A patent/CN104646992B/en active Active
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| Publication number | Publication date |
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| CN104646992A (en) | 2015-05-27 |
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Effective date of registration: 20190613 Address after: 130000 Changde Industrial Park, Changchun City, Jilin Province Patentee after: Changchun Baoze Technology Co.,Ltd. Address before: 130012 No. 2699 Qianjin Street, Jilin, Changchun Patentee before: Jilin University |
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Effective date of registration: 20240508 Address after: 130000 North Lake Science and Technology Development Zone, Changchun City, Jilin Province, China, No. 199 Kechuang Road, Building 1, Doors 1 and 2, and the first floor of Building 2 Patentee after: Changchun Antong Industrial Co.,Ltd. Country or region after: China Address before: 130000 Changde Industrial Park, Changchun City, Jilin Province Patentee before: Changchun Baoze Technology Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right |