Summary of the invention
The object of the invention is to provide a kind of piperacillin sodium and tazobactam sodium for injection preparation and preparation method thereof, and make piperacillin sodium and tazobactam sodium for injection preparation have purity high, impurity is few, good stability, is not easy the advantages such as irritated.
For realizing object of the present invention, the present invention by the following technical solutions:
The invention provides a kind of pharmaceutical composition of piperacillin sodium and tazobactam sodium, described pharmaceutical composition is sterile powder injection, and wherein the weight ratio of avocin and sodium-tazobactam is 2 ~ 4:1.
The present invention also provides a kind of preparation method of pharmaceutical composition of piperacillin sodium and tazobactam sodium, comprises the following steps:
(1) in dichloromethane, add 2,3-dioxy-4-ethyl piperazidine, sodium bicarbonate solution, be cooled to-10 DEG C, add solid phosgene in batches, be warming up to 30 ~ 50 DEG C, insulation reaction, filter, filtrate is for subsequent use;
(2) in dichloromethane, add ampicillin three water acid, drip triethylamine and dissolving is clarified; Add step (1) filtrate, 20 DEG C ~ 25 DEG C reactions; Drip hydrochloric acid, regulate pH to 1.5 ~ 2.0, stratification, discards water layer; Dichloromethane layer drips 2% sodium bicarbonate, stratification; Water layer adds active carbon, agitation and filtration; Filtrate control temperature is 15 DEG C ~ 20 DEG C, stirs lower slow salt acid for adjusting pH to 4.5 ~ 5.0, adds crystal seed immediately, maintain stirring and continue to add hydrochloric acid to 1.0 ~ 1.5 after 10 ~ 20 minutes again, growing the grain 1 ~ 2 hour; Sucking filtration, wet product washes with water, and vacuum drying obtains piperacillin;
(3) in ethyl acetate, add Sodium isooctanoate., be stirred to and dissolve completely;
(4) in dehydrated alcohol, add triethylamine, stir, cool to-5 DEG C ~-10 DEG C, add piperacillin, be stirred to and dissolve completely, under rapid stirring, add micro-sodium iso-octoate solution, stir 5 ~ 10 minutes, slowly improve solution temperature to 15 DEG C ~ 20 DEG C while stirring, stir 20 ~ 30 minutes, more slowly add all the other sodium iso-octoate solution, insulation reaction, sucking filtration, filter cake ethyl acetate is washed, and vacuum drying obtains avocin;
(5) the avocin aseptic mixing in proportion Tazobactam Sodium sodium raw materials and step (4) obtained, subpackage and get final product.
Preferably, described in step (1), the mol ratio of 2,3-dioxy-4-ethyl piperazidines, sodium bicarbonate and solid phosgene is 3:3 ~ 4:1.
Preferably, the acid of ampicillin three water described in step (2) is 1:1 ~ 1.2 with the mol ratio of 2,3-dioxy-4-ethyl piperazidines described in step (1).
Preferably, crystal seed described in step (2) is 1% ~ 3% of described ampicillin three water acid weight.
Preferably, described in step (3), the weight ratio of ethyl acetate and described Sodium isooctanoate. is 3.8 ~ 4.2:1.
Preferably, the weight of Sodium isooctanoate. described in step (3) is 65 ~ 75% of piperacillin described in step (4).
Compared with prior art, the present invention has the following advantages:
1, the present invention adopts solid phosgene as chloride reagent, its chloride reagent such as the thionyl chloride relative to routine or phosgene, and have molten boiling point high, volatility is low, and toxicity is little, and safety is high, easily decomposes removing; Use sodium bicarbonate as acid binding agent, more easily remove, not easily remain;
2, exploitation induction piperacillin crystallization processes, adding opportunity, crystal seed amount etc. by controlling crystal seed, making crystal evenly regular, reducing and reunites and granularity is increased, thus decreases impurity and carry secretly, significantly reduction piperacillin impurity level;
3, reactant Sodium isooctanoate. is divided into 2 times to add, the avocin that first time Sodium isooctanoate. reaction is generated as nucleus, by how many control nucleus quantity of first time different Sodium isooctanoate. addition.The condition that first time Sodium isooctanoate. adds is controlled under two kinds of reactants almost nonreactive temperature, stirring condition simultaneously, by two kinds of reactant mix homogeneously, then slowly temperature is improved, avocin nucleus is generated gradually, substantially increase the purity of piperacillin sodium crystal, further reduce impurity content in raw material, improve the quality of product.
Detailed description of the invention
Reference examples 1
Adopt the method for crystallising of the embodiment 1 in patent CN201310055833.3, use piperacillin crude product to prepare piperacillin crystal.
Crystallographic microscope figure as shown in Figure 1.Detect according to Chinese Pharmacopoeia version piperacillin related substance detection method in 2010, related substance 1 and related substance 2 content of impurities are 3.7%.
Embodiment 1
(1) in reaction bulb, add 30ml dichloromethane, add 2,3-dioxy-4-ethyl piperazidine 4.26g, sodium bicarbonate 2.52g (with water dissolution), be cooled to-10 DEG C, divides and add solid phosgene 2.97g three times in stirring, be warming up to 40 DEG C, insulation reaction 1.5 hours, filter, filtrate is for subsequent use;
(2) in reaction bulb, add 100ml dichloromethane, add ampicillin three water acid 10.07g, drip triethylamine and dissolving is clarified; Add step (1) filtrate, react 1 hour at 20 DEG C ~ 25 DEG C; Drip hydrochloric acid, regulate pH to 1.5 ~ 2.0, stratification, discards water layer; Dichloromethane layer drips 200ml 2% sodium bicarbonate, stratification, and water layer adds 10g active carbon, stirs after 10 minutes and filters; Get filtrate, control temperature is 15 ~ 20 DEG C, stirs the lower salt acid for adjusting pH that slowly drips to 4.5-5.0, adds 0.2g crystal seed immediately, maintain stirring and continue to add hydrochloric acid to 1.0 ~ 1.5 after 10 ~ 20 minutes again, growing the grain 2 hours; Sucking filtration, wet product washes with water, and vacuum drying obtains piperacillin crystal.
Crystallographic microscope figure as shown in Figure 2.Detect according to Chinese Pharmacopoeia version piperacillin related substance detection method in 2010, related substance 1 and related substance 2 content of impurities are 0.3%.
Shown by the contrast of Fig. 1 and Fig. 2, piperacillin crystal grain prepared by the present invention is well-balanced, thick, and granularity is increased to more than 30 μm by 15 μm.Due to the control of crystallization and the improvement of crystal, the total impurities of preparing product of the present invention significantly reduces.
Embodiment 2
(1) in reaction bulb, add 30ml dichloromethane, add 2,3-dioxy-4-ethyl piperazidine 4.26g, sodium bicarbonate 2.52g (with water dissolution), be cooled to-10 DEG C, divides and add solid phosgene 2.97g three times in stirring, be warming up to 40 DEG C, insulation reaction 1.5 hours, filter, filtrate is for subsequent use;
(2) in reaction bulb, add 100ml dichloromethane, add ampicillin three water acid 10.07g, drip triethylamine and dissolving is clarified; Add step (1) filtrate, react 1 hour at 20 DEG C ~ 25 DEG C; Drip hydrochloric acid, regulate pH to 1.5 ~ 2.0, stratification, discards water layer; Dichloromethane layer drips 200ml 2% sodium bicarbonate, stratification, and water layer adds 10g active carbon, stirs after 10 minutes and filters; Get filtrate, control temperature is 15 ~ 20 DEG C, stirs the lower salt acid for adjusting pH that slowly drips to 4.5-5.0, adds 0.1g crystal seed immediately, maintain stirring and continue to add hydrochloric acid to 1.0 ~ 1.5 after 10 ~ 20 minutes again, growing the grain 2 hours; Sucking filtration, wet product washes with water, and vacuum drying obtains 12.4g piperacillin crystal.
(3) in 35ml ethyl acetate, add Sodium isooctanoate. 9.3g, be stirred to and dissolve completely, make sodium iso-octoate solution;
(4) in 32ml dehydrated alcohol, add 8ml triethylamine, stir, cool to-5 DEG C ~-10 DEG C, add piperacillin, be stirred to and dissolve completely, under rapid stirring, add a small amount of sodium iso-octoate solution, stir 5 ~ 10 minutes, slowly improve solution temperature to 15 DEG C ~ 20 DEG C while stirring, stir 20 ~ 30 minutes, more slowly add all the other sodium iso-octoate solution, insulation reaction, sucking filtration, filter cake ethyl acetate is washed, and vacuum drying obtains avocin;
(5) avocin that Tazobactam Sodium sodium raw materials and step (4) obtain is placed in the aseptic Homogeneous phase mixing of solid powder mixer in 1:2 ratio, is sub-packed in cillin bottle, jumps a queue, Zha Gai, packaging, censorship.
Embodiment 3
(1) in reaction bulb, add 30ml dichloromethane, add 2,3-dioxy-4-ethyl piperazidine 4.26g, sodium bicarbonate 2.52g (with water dissolution), be cooled to-10 DEG C, divides and add solid phosgene 2.97g three times in stirring, be warming up to 50 DEG C, insulation reaction 1.5 hours, filter, filtrate is for subsequent use;
(2) in reaction bulb, add 100ml dichloromethane, add ampicillin three water acid 12.07g, drip triethylamine and dissolving is clarified; Add step (1) filtrate, react 1 hour at 20 DEG C ~ 25 DEG C; Drip hydrochloric acid, regulate pH to 1.5 ~ 2.0, stratification, discards water layer; Dichloromethane layer drips 200ml 2% sodium bicarbonate, stratification, and water layer adds 10g active carbon, stirs after 10 minutes and filters; Get filtrate, control temperature is 15 ~ 20 DEG C, stirs the lower salt acid for adjusting pH that slowly drips to 4.5-5.0, adds 0.12g crystal seed immediately, maintain stirring and continue to add hydrochloric acid to 1.0 ~ 1.5 after 10 ~ 20 minutes again, growing the grain 2 hours; Sucking filtration, wet product washes with water, and vacuum drying obtains 13.1g piperacillin crystal.
(3) in 35ml ethyl acetate, add Sodium isooctanoate. 9.5g, be stirred to and dissolve completely, make sodium iso-octoate solution;
(4) in 32ml dehydrated alcohol, add 8ml triethylamine, stir, cool to-5 DEG C ~-10 DEG C, add piperacillin, be stirred to and dissolve completely, under rapid stirring, add a small amount of sodium iso-octoate solution, stir 5 ~ 10 minutes, slowly improve solution temperature to 15 DEG C ~ 20 DEG C while stirring, stir 20 minutes, more slowly add all the other sodium iso-octoate solution, insulation reaction, sucking filtration, filter cake ethyl acetate is washed, and vacuum drying obtains avocin;
(5) avocin that Tazobactam Sodium sodium raw materials and step (4) obtain is placed in the aseptic Homogeneous phase mixing of solid powder mixer in 1:2 ratio, is sub-packed in cillin bottle, jumps a queue, Zha Gai, packaging, censorship.
Embodiment 4
(1) in reaction bulb, add 30ml dichloromethane, add 2,3-dioxy-4-ethyl piperazidine 4.26g, sodium bicarbonate 2.52g (with water dissolution), be cooled to-10 DEG C, divide and add solid phosgene 2.97g three times, be warming up to 50 DEG C, insulation reaction 1.5 hours, filter, filtrate is for subsequent use;
(2) in reaction bulb, add 100ml dichloromethane, add ampicillin three water acid 12.07g, drip triethylamine and dissolving is clarified; Add step (1) filtrate, react 2 hours at 20 DEG C ~ 25 DEG C; Drip hydrochloric acid, regulate pH to 1.5 ~ 2.0, stratification, discards water layer; Dichloromethane layer drips 200ml 2% sodium bicarbonate, stratification, and water layer adds 10g active carbon, stirs after 10 minutes and filters; Get filtrate, control temperature is 15 ~ 20 DEG C, stirs the lower salt acid for adjusting pH that slowly drips to 4.5-5.0, adds 0.24g crystal seed immediately, maintain stirring and continue to add hydrochloric acid to 1.0 ~ 1.5 after 10 ~ 20 minutes again, growing the grain 2 hours; Sucking filtration, wet product washes with water, and vacuum drying obtains 13.9g piperacillin crystal.
(3) in 35ml ethyl acetate, add Sodium isooctanoate. 9.5g, be stirred to and dissolve completely, make sodium iso-octoate solution;
(4) in 32ml dehydrated alcohol, add 8ml triethylamine, stir, cool to-5 DEG C ~-10 DEG C, add piperacillin, be stirred to and dissolve completely, under rapid stirring, add a small amount of sodium iso-octoate solution, stir 5 ~ 10 minutes, slowly improve solution temperature to 15 DEG C ~ 20 DEG C while stirring, stir 20 minutes, more slowly add all the other sodium iso-octoate solution, insulation reaction, sucking filtration, filter cake ethyl acetate is washed, and vacuum drying obtains avocin;
(5) avocin that Tazobactam Sodium sodium raw materials and step (4) obtain is placed in the aseptic Homogeneous phase mixing of solid powder mixer in 1:4 ratio, is sub-packed in cillin bottle, jumps a queue, Zha Gai, packaging, censorship.
Test example 1
Piperacillin sodium and tazobactam sodium sample prepared by Example 2-4 and each 1 batch of commercially available piperacillin sodium and tazobactam sodium for injection, be placed in 40 DEG C and 75% humidity light protected environment, respectively at placement after the 1st, 2,3,6 months sampling investigate, with within 0 month, investigate data and compare, related substance total amount result of the test is in table 1.
Table 1
|
0 month |
1 month |
2 months |
3 months |
6 months |
Embodiment 2 |
0.45% |
0.47% |
0.47% |
0.47% |
0.49% |
Embodiment 3 |
0.49% |
0.48% |
0.50% |
0.52% |
0.52% |
Embodiment 4 |
0.81% |
0.84% |
0.81% |
0.83% |
0.84% |
Commercially available prod |
2.6% |
2.8% |
2.8% |
2.9% |
3.0% |
Above result shows: this product is in accelerated test, and its related substances is without significant change, and stability is high; Its related substances is far below commercially available prod, and Product Safety is higher.
Test example 2
Piperacillin sodium and tazobactam sodium sample prepared by Example 2-4 and each 1 batch of commercially available piperacillin sodium and tazobactam sodium for injection, be placed in 25 DEG C and 75% humidity light protected environment, respectively at placement after the 3rd, 6,9,12 months sampling investigate, with within 0 month, investigate data and compare, related substance total amount result of the test is in table 2.
Table 2
|
0 month |
3 months |
6 months |
9 months |
12 months |
Embodiment 2 |
0.45% |
0.45% |
0.44% |
0.46% |
0.46% |
Embodiment 3 |
0.49% |
0.48% |
0.48% |
0.50% |
0.51% |
Embodiment 4 |
0.81% |
0.83% |
0.82% |
0.82% |
0.83% |
Commercially available prod |
2.6% |
2.6% |
2.7% |
2.6% |
2.7% |
Above result shows: this product is in long term test, and its related substances is without significant change, and stability is high; Its related substances is far below commercially available prod, and Product Safety is higher.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art just design according to the present invention can make many modifications and variations without the need to creative work.Therefore, all technical staff in the art, all should by the determined protection domain of claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.