The content of the invention
In view of this, it is an object of the invention to provide a kind of electronic temperature control control valve device of compact conformation, to improve
Its reliability used.
The present invention uses following technical scheme:
A kind of electronic temperature control control valve device, matches the valve rod of electronic temperature control valve core, the electronic temperature control control valve device
Including:
Driven gear, the geared sleeve of the driven gear is constrained and axially directed to be sleeved on valve rod by circumferential,
Axially there is conversion stroke;
Locking system, is fitted on geared sleeve, for being radially adjusted to driven gear behind precalculated position in driven gear
Locking, and unlocked in adjustment;
Driving gear, in conversion stroke, can engage or be disengaged from the driven gear;
Engine, general motor and its reducing gear using electronic temperature control valve, driving gear described in output driving.
From the above as can be seen that according to the present invention, forming the connection of engine and valve rod using gear drive, wherein
Driven gear is as the input gear of valve rod, and the input gear is with valve rod using sliding sleeve cooperation, and formation is circumferential to be constrained to transmit torsion
Square;It is axially guiding, so as to axially carry out position adjustment.Locking system is configured, driven gear is locked after being adjusted in place,
With meet engagement or disengage technical requirements, based on this, when electronic temperature control valve be in auto state when, keep driving gear with
The engagement of driven gear, and in manual mode, unblock in advance disengages driven gear with driving gear and then is about to again driven
Gear is locked, and is operated very easy.And because transmission link is fewer, thus better reliability, overall structural compactness
It is very good.Wherein locking system is used for the reliability for ensureing to work when engagement or disengaged condition.
Above-mentioned electronic temperature control control valve device, in a preferred embodiment, to simplify structure, is provided with the geared sleeve
One radial hole, correspondingly, the locking system are matched with the radial hole and are pressed on from side on valve rod.
Further, it is to simplify structure, is locked out in valve rod on the bus that device is compressed, is provided with the first groove and second recessed
Groove;
Locking when wherein the first groove is used for driving gear with driven gear engagement, the second groove is used for driving tooth
Locking when wheel is disengaged from driven gear.
In certain embodiments, the locking system includes:
Hard ball, to be pressed on the part of valve rod side;
Back-moving spring, is placed in the radial hole, one end holds hard ball and compresses power to provide;And
Jackscrew, is against the other end of back-moving spring and coordinates with radial hole screw thread;
Correspondingly, first groove and the second groove are ball-and-socket.
Based on foregoing structure, compact overall structure, advantage of lower cost.
Further, the axial conversion handwheel being connected with the driven gear is additionally included in, to improve the friendly of operation.
Further, to simplify structure, the transmission of the driving gear and driven gear is compared for 5:1~8:1.
In a preferred embodiment, to avoid repeating adjusting, the electronic control unit subpackage of the electronic temperature control control valve device
Include:
Temperature sensor, is arranged on the delivery port in the fluid mouth of pipe, and liquid temperature degree is gone out for delivery port of sampling;
Controller, the input connection temperature sensor, and the connection engine is exported, to drive valve element to act;
Human-computer interaction device, is connected to the controller, for inputting target temperature;
Memory storage, is connected to controller, for the current location for valve element of sampling, with after the closing of electronic temperature control valve again
During unlatching, according to the current location of the valve element sampled, control valve element runs to the current location.
Preferably, the memory storage includes:
Hall sensor, is fixedly installed;
Magnet, is arranged on driven gear or is driven by driven gear and produced on the part rotated, and the peace of magnet
Fill plane parallel with the mounting plane of Hall sensor, setting structure is simple, and ratio of precision is higher.
Use for convenience, it is relative with valve rod, in the other end of valve body, outlet pipe is configured to, outlet pipe overcoat switchs handwheel,
For turning off outlet pipe;
Wherein, switch handwheel is driven in valve element, and magnet is provided with the switch handwheel;
Correspondingly, the Hall sensor is provided with valve body.
To improve the smoothness used, the valve rod is provided between two collars, collar just with the part that geared sleeve coordinates
Well provided with an O-ring.
Embodiment
To make the effectiveness of the clearer inventive principle and specific means for understanding the present invention of those skilled in the art.This hair
Technological means, creation characteristic, reached purpose and effect of bright realization are easy to understand, with reference to specific accompanying drawing, further
Illustrate the present invention.In order to preferably embody function and occupation mode, the electronic temperature control control valve device of the present invention is incorporated into electricity
Sub- temperature-sensing valve is illustrated on the whole.
It is attractive in appearance because electronic temperature control valve is generally used for interior for the state equipped with valve casing 7 with reference to Figure of description 1-3
Property is also an important technical requirements.For valve body 8 etc., in order to ensure processing technology, its construction profile, which needs to meet, to be added
The requirement of work technique, thus aesthetic property is typically poor, is square-folded structure mostly.Configuration valve casing 7 is then conducive to it to promote
Using, and easily control panel, the part that button 21 as shown in Figure 3 is depended on are set on valve casing 8.
Electronic temperature control control valve device includes mechanical part and electric part(Electronic section or electronics control can also be turned into
Part processed), according to preferred embodiment, referring to the use state of the electronic temperature control control valve device shown in Figure of description 1-5,
First the mechanical part of electronic temperature control control valve device is explained.
For electronic temperature control valve, it necessarily includes valve body 8, and valve body 8 is generally equipped with valve pocket, then matching valve cavity configuration,
Valve opening is provided with valve body wall, because valve opening typically wants pipe arrangement, thus the also commonly referred to as fluid mouth of pipe or interface.
Valve pocket is generally not simple cylinder inner chamber, it is necessary to according to specific flow passage structure, design such as valve opening groove and
Spool land, the wall valve opening hole in the space that wherein valve opening groove is formed.Concrete structure on valve body belongs to this area
Conventional structure, will not be repeated here.
The realization of valve function is necessarily dependent upon valve element 33, and this is also to combine control section as the progress of electronic temperature control valve is whole
The reason for body illustrates, clearer it can be appreciated and understood by by those skilled in the art.
As shown in figure 1, valve element 33 is arranged in the valve pocket of the formation of valve body 8, forms of motion mainly has two kinds, Yi Zhongshi
Linear motion(Also movement is cried), such as plunger valve, one kind is to rotate, such as ball valve.Electronic temperature control valve is typically controlled using rotation,
The corner that valve element 33 controls valve element 33 in the valve pocket of valve body 8 by rotating in other words, the flow so as to controlling each fluid mouth of pipe,
So as to carry out temperature control.
Valve rod, is engaged in valve element 33, Fig. 3, and valve rod is the part for being provided with stopper slot 36, is coordinated with valve element 33.
In general, valve rod is valve important component, for being driven, Shang Jie executing agencies or handle, directly below band
Movable valve plug is moved or rotated, to realize valve switch or adjustment effect.
Valve rod not still movement parts, stressed member, and be seal during valve opening and closing.Meanwhile, it is by medium
Impact and corrosion, also with filler produce friction.Therefore when selecting stem material, it is necessary to assure it is at an established temperature
There are enough intensity, good impact flexibility, resistance to marring, corrosion resistance.Valve rod is consumable accessory, and material is should also be noted that when selecting
The machining property and heat treatment performance of material.
In the structure shown in Fig. 3, provided with a gear wheel 34, valve rod is driven with it, so that valve element 33 is driven, for
For power section, the gear wheel 34 constitutes driven gear.
It should be appreciated that here, gear wheel 34 be conceptually with little gear 43 it is relative, in the construction illustrated, greatly
Also in that there are the technical requirements on gearratio and use size configuration in gear 34 and little gear 43.It should be appreciated that due to preceding
Level employ reducing motor 45, when the output of reducing motor 45 disclosure satisfy that the control of valve element 33 needs, gear wheel 34 with it is small
Perhaps it is one kind 1 between gear 43:1 transmission, even less than 1:1 transmission.
And then, as shown in figs. 1 and 4, it is sleeved on as the geared sleeve 35 of the gear wheel 34 of driven gear on valve rod, and it is all
To constraint and it is axially directed, axially have conversion stroke.
Circumference constrains and is that geared sleeve 35 uses positive with valve rod by a kind of axially directed structure(Also referred to as type face
Connection, refers to mechanical design handbook or textbook), if there is fit clearance, then axial constraint would not be formed, makes tooth
Wheel case 35 being capable of axially freely activity.
Positive structure is relatively easy, but easily produces bias, it is possible to further using the valve rod of multiple edge body structure
With the geared sleeve 35 with multiple edge body inner face, bias can be effectively overcome, but difficulty of processing is relatively large.
In certain embodiments, connected using flat key, the keyway on the endoporus of geared sleeve 35 opens a groove, and flat key can
Circumferential constraint is formed, and is oriented to axially then being formed.
Based on foregoing structure, gear wheel 34 possesses the adjustment free degree in axial direction.It being understood, however, that gear wheel 34
Gear-driven in the presence of being used to ensure that, therefore, it at least possesses firm structure in engagement.Therefore, locking is configured
Device, the locking system is fitted on geared sleeve 35, for being radially adjusted to driven tooth behind precalculated position in driven gear
Locking is taken turns, and is unlocked in adjustment, after being adjusted in place, then is locked, so as to ensure in working condition, gear wheel 34
Can possess preferable operating mode.
The driving gear coordinated with gear wheel 34 is so reconfigured at, as illustrated in the drawing little gear 43.The driving gear,
Change in stroke, can engage and be disengaged from the driven gear.
There is provided driving force is engine, driving gear described in output driving.
According to said structure, when gear wheel 34 is engaged with little gear 43, electronic temperature control valve enters the state automatically controlled,
User can set such as leaving water temperature as needed, and engine drives valve core rotation to match settings water outlet according to leaving water temperature
Temperature.
When have a power failure when, or as needed and use manually control when, unblock, by gear wheel 34 be adjusted to
The position that little gear 43 is disengaged, is relocked, then just can be with manually operated gear wheel 34.
When need not manually control, or need to be converted into automatically controlling, adjustment gear wheel 34 resets.
Can be manual control, it would however also be possible to employ voluntarily control, locking system is typically arranged on tooth on locking system
The side of wheel case 35, for example with spring catch, manually can pull out pin, trip spring pin utilizes automatically reseting for spring catch
Again hold on valve rod.
In certain embodiments, due to manually and be of little use, can use side jackscrew structure, directly geared sleeve 35 is locked
Extremely on valve rod, when needing to manually adjust, jackscrew is unclamped using screwdriver, you can obtain the adjustment free degree of geared sleeve 35.
Axial tightening can also be passed through in axially arranged locking system, such as lock tube or expansion set in certain embodiments
Locking is realized, but it is higher using expansion set infrastructure cost.
In a preferred embodiment, using the side locking structure of relative inexpensiveness, it is provided with the geared sleeve 35
One radial hole, correspondingly, the locking system are matched with the radial hole and are pressed on from side on valve rod.
The damage for easily producing valve rod is directly compressed, and reliability is not good, in a preferred embodiment, is locked out in valve rod
On the bus that device is compressed, the first groove and the second groove, stopper slot 36 as shown in Figure 4 are provided with.
Stopper slot 36 can use ball-and-socket as depicted, it would however also be possible to employ such as groove of counterbore form, stand in other words
Face groove, when using the latter, the locking system matched can use spring catch, and control spring catch is flexible manually.
When using ball-and-socket when, during sphere can guide face, thus, it would however also be possible to employ spring catch realize voluntarily control, spring catch
Pressure holding end uses bulb, utilizes leading for sphere, it is possible to use certain pulling force drive gear wheel 34, it is possible to exported,
And when reaching next groove, realized and relocked using the reset of spring.
The position configuration of two grooves is as follows:
Locking when wherein the first groove is used for driving gear with driven gear engagement, the second groove is used for driving tooth
Locking when wheel is disengaged from driven gear.
On " bus ", for revolving body, the concept that bus is to determine, for the foregoing such as multiple edge body knot that may be used
The valve rod of structure, can borrow the concept of bus, represent on its same axial line on valve rod side.
In a preferred embodiment, for example in the structure shown in Fig. 4, the locking system includes:
Hard ball 39, to be pressed on the part of valve rod side;
Back-moving spring 37, is placed in the radial hole, and one end holds hard ball 39 and compresses power to provide;And
Jackscrew 38, is against the other end of back-moving spring 37 and coordinates with radial hole screw thread;
Correspondingly, first groove and the second groove are ball-and-socket.
Ball-and-socket just has self- steering effect, in Fig. 4 shown position, pulls down geared sleeve 35, when pulling force reaches certain journey
Degree, overcomes the thrust of back-moving spring 37, and hard ball 39 departs from the spacing of stopper slot 36 and deviate from from stopper slot 36.
Then proceed to go downwards to next stopper slot 36, hard ball 39, which is fallen into, can wherein hear sound, show to have arrived
Position.
On controlling in place, Stroke Control can also be used, such as up stop in geared sleeve 35 sets limit above
Position groove 36, and in the descending stop of geared sleeve 35, following stopper slot 36 is set, control gets up to be more prone to.
Wherein, in Fig. 4, Cross Recess Head Screw 28 is used for the stroke for adjusting geared sleeve 35, there is clearer table in Fig. 1
Show, by adjusting the depth that Cross Recess Head Screw 28 is screwed in, the stroke of geared sleeve 35 can be adjusted.
In foregoing content, the description of locking system is related to, and Stroke Control not contradiction, in some embodiments
In, it is necessary to coordinate Stroke Control and lock position, such as when realizing locking using hard ball 39, the dynamics of locking than relatively low,
Additional locking power can be effectively so provided by Stroke Control, accurate locking is realized.
Stroke Control as it was previously stated, mainly using stop control, the shaft shoulder of such as shaft hole matching, in certain embodiments,
One stop of stroke uses the shaft shoulder, and another stop uses Cross Recess Head Screw 28 as shown in Figure 4, utilizes its head of screw
Progress is spacing, and its own also has length-adjustable effect, realizes Stroke Control.
As shown in the lower part of Figure 1, the axial conversion handwheel 10 being connected with the driven gear, gear shaft are additionally included in(In figure
For geared sleeve)Rotation be not easily controlled, be that gear shaft configures a handwheel, i.e., the conversion hand shown in figure and also unsightly
Wheel 10, so operating will be very convenient.
Handwheel uses shell structure, can use cylindrical surface structure, the diameter of gear shaft is increased in fact, is easier
Force.
Shell structure can also be made abnormally-structured, axially produce different type systems on projecting direction, for example may be used
Can be specifically the preferably temperature adjustment position recommended for referring to such as some ad-hoc location to make bulge-structure.
Shell structure possesses certain inner chamber, when gear shaft being drawn 7 outside of valve casing of electronic temperature control valve, can pass through
Housing makes up its apparent deficiency, and the inside of conversion handwheel 10 shown in the figure is represented with the attachment structure of gear shaft.
As it can be seen in figures 5 and 6, the transmission of the driving gear and driven gear is compared for 5:1~8:1, thus shown in pie graph
Little gear 43 and gear wheel 34, so that preferable gearratio is obtained, to accurately control delivery port water temperature.
As it was previously stated, in order to make up the inaesthetic problem of the profile of valve body 8, introducing valve casing 7, valve casing 7 is also used as electronics
Partial assembly foundation, such as control panel, as shown in figure 1, the part that control panel is located inside valve casing 7 is circuit board, i.e.,
Control board 6 shown in figure, the part positioned at the outside of valve casing 7 constitutes guidance panel, as shown in Figure 3.
In figure, on guidance panel be furnished with display screen, for display target temperature or Current Temperatures, left and right respectively have one by
Button 21, one is used for upper temperature regulating, and one is used for lower temperature regulating, and produced temperature is target temperature.
The electronic section of electronic temperature control control valve device is made an explanation below, it will be appreciated that electronic temperature control valve control dress
Put and necessarily include electronic section or electric part, thus, as claim 1 description, when essential core embodiment pair
During the improvement of mechanical structure, the solution for technical problem has no the electronic section of influence by implicit disclosure, and do not constitute must
Want content.
The electronic control part of the electronic temperature control control valve device includes:
Temperature sensor 31, positioned at Fig. 4 middle and upper part, is arranged on the delivery port 1 in the fluid mouth of pipe, for delivery port of sampling
1 goes out liquid temperature degree, and its thermometric bar 15 probes into delivery port 1, radially across the wall of delivery port 1, then sealing-in extraction wire, specifically
Structure can be found in the structure shown in Fig. 4, due to belonging to conventional configuration, will not be repeated here.
Controller, the input connection temperature sensor 31, and the connection engine is exported, to drive valve element 33 to move
Make, the action of driving valve element 33 can be in response to closed-loop control or the response subordinate's human-computer interaction device of outlet temperature
The target control artificially inputted.
Because on human-computer interaction device, the controller is connected to, for inputting target temperature
In a preferred embodiment, memory storage is configured, controller is connected to, for the current location for valve element 33 of sampling,
During being reopened after the closing of electronic temperature control valve, according to the current location of the valve element 33 sampled, control valve element 33 is run to
The current location.
Note, memory storage here, which is not offered as its own, to be remembered, but the current location of valve element is adopted
Sample, sends controller to, has controller to be handled or be transmitted to memory and is stored, when reopening, and controller is adjusted
The driving of valve element 33 is carried out with the current location of storage.
So as sampling, the mainly sampling to valve opening in certain embodiments, can be carried out using potentiometer
Output corner between the sampling of valve core valve stem rotational angle, potentiometer, thus controller can be transferred to handled.
In certain embodiments, traffic sampling can be carried out to such as hot-water line, while traffic sampling is carried out to cold water pipe,
Flowrate proportioning is carried out, data memory is formed.
In a preferred embodiment, the memory storage includes:
Hall sensor 5, is fixedly installed;
Magnet 4, is arranged on driven gear or is driven by driven gear and produced on the part rotated, and magnet 4
Mounting plane is parallel with the mounting plane of Hall sensor 5.
Hall sensor is a kind of magnetic field sensor made according to Hall effect.Hall effect is the one of magnetoelectric effect
Kind, this phenomenon is Hall(A.H.Hall, 1855-1938)Found when the conductive mechanism of metal is being studied within 1879.
There is a Hall semiconductor chip in magnetic field, constant current I passes through the piece from A to B.In the presence of Lorentz force, I
Electron stream offseted to one side when by Hall semiconductor, the piece is produced potential difference in the cd direction, here it is so-called
Hall voltage.
Hall voltage changes with the change of magnetic field intensity, and magnetic field is stronger, and voltage is higher, and magnetic field is weaker, and voltage is lower.
Hall voltage value very little, generally only several millivolts, but amplify through the amplifier in integrated circuit, with regard to the electricity can be made
Press and be large enough to export stronger signal.If making Hall integrated circuit play sensing, it is necessary to be changed with the method for machinery
Magnetic field intensity.
Because valve element 33 is controlled part, comparatively valve body 7 is exactly fixed part, is connected with valve element 33
Part is also necessarily the part of activity, then such as Hall sensor can be arranged on to valve element 33 or be associated and dynamic
On part.
In addition, on key element conversion, magnet 4 can be arranged on valve element 33 as the part of activity or be associated
And on dynamic part, Hall sensor is fixedly installed, such as is arranged on valve body 8 or valve casing 7.
In the construction shown in fig. 1, it is relative with valve rod, in the other end of valve body 8, it is configured to outside outlet pipe 1, outlet pipe 1
Set switch handwheel 2, for turning off outlet pipe 1;
Wherein, switch handwheel 2 is driven in valve element 33, and magnet 4 is provided with the switch handwheel 2;
Correspondingly, the Hall sensor 5 is provided with valve body 8.
In said structure, to avoid interference with, some parts are dispersed in the diverse location in a linkage structure, it is to avoid phase
Mutually harass, especially, such as structure of Fig. 1 middle and lower parts there is a possibility that irony device than larger, it is to avoid to Hall sensor
5 produce harmful effect.
On Fig. 1 top, switch handwheel 2 is used for the shut-off of outlet pipe, can in other words under the conditions of the valve element of water temperature is mixed up
To be turned off separately through a valve, water demand when for example having a bath is met, without frequently being turned off.
When being opened after shut-off, using memory, it can automatically control and find accurate position.
In some preferred embodiments, the part that the valve rod coordinates with geared sleeve 35 is provided with two collars 25, collar
Just provided with an O-ring 26 between 25.Simple face coordinates, and rubbing surface is than larger, and the operation of conversion handwheel 10 has some setbacks, and adopts
With collar 25 as shown in the lower part of Figure 1, the cooperation of conversion handwheel is both met, area of friction surface is also reduced, ensure that operation
Smoothness.