CN104629246A - Toughening wear-resistance alloy material and preparation method thereof - Google Patents
Toughening wear-resistance alloy material and preparation method thereof Download PDFInfo
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- CN104629246A CN104629246A CN201310556261.7A CN201310556261A CN104629246A CN 104629246 A CN104629246 A CN 104629246A CN 201310556261 A CN201310556261 A CN 201310556261A CN 104629246 A CN104629246 A CN 104629246A
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Abstract
The invention provides a toughening wear-resistance acrylonitrile-butadiene-styrene (ABS)/polymethyl methacrylate (PMMA) alloy material and a preparation method thereof. By using a methyl methacrylate-butadiene-styrol copolymer (MBS) and a styrene-acrylonitrile copolymer (SAN) for increasing toughness of ABS and PMMA, a wear resistant modifier and a scratch resistant agent are used for increasing the wear resistance of the alloy, and finally, ABS, PMMA, SAN and relative auxiliary agents enable blending extrusion by a double screw extruder, and the modified toughening wear-resistance ABS/PMMA alloy material can be obtained after steps of traction, cooling and granulation are carried out. The modified toughening wear-resistance ABS/PMMA alloy material has more excellent toughness and wear resistance than that of a traditional ABS/PMMA alloy material.
Description
Technical field
The present invention relates to high molecule alloy material field, be specifically related to a kind of toughened antiwear alloy material and preparation method, be mainly used in automobile and household appliance technical field.
Background technology
ABS is the engineering plastics of high comprehensive performance, there is excellent impact resistance, good low-temperature performance and chemical proofing, high abrasion resistance, good stability of the dimension, surface luster property is good, easy application and painted etc., but there are some defects in ABS, as high in melt viscosity, poor fluidity, thermostability and weathering resistance are not good.PMMA is a kind of good in optical property, has excellent weather resistance, and physical strength is good, has high transparency, and transmissivity is up to 91%-93%, but the shock strength of PMMA is not high, especially to notch sensitive.ABS and PMMA is carried out melt blending, the ABS/PMMA alloy of preparation can the advantage of comprehensive two kinds of plastics, make up respective shortcoming, the invention solves fragility and the wear resistance problem of ABS/PMMA alloy material, acquisition has toughened antiwear alloy material, and makes material have good mechanical property.
Summary of the invention
The invention provides a kind of toughened antiwear ABS/PMMA alloy material and preparation method, goods prepared by this material, for automobile and household appliance shell, utilize the auxiliary agent such as toughner, SAN, scratch resistance liniment, abrasion resistance modifier to improve toughness and the wear resistance of alloy material.This alloy material has good mechanical property, reduces production cost again.
technical scheme:
Above-mentioned a kind of toughened antiwear ABS/PMMA alloy material preparation method is:
Step one, by ABS, PMMA, SAN in 80 DEG C of baking ovens dry 4 hours respectively, at 40 DEG C, filler vacuum dry 6 hours, at other auxiliary agent 80 DEG C dry 4 hours.
Step 2, ABS, PMMA by dried, SAN, toughner MBS, abrasion resistance modifier, scratch resistance liniment are put in mixing tank and are mixed, and mixing time is 6-9min, and speed is 500-700 revolutions per second.
Step 3, mixed for step 2 material is joined in the hopper of twin screw extruder, extrude through melt blending, water-cooled, air knife cooling drying, granulation, homogenizing, packaging; Complete processing is: a district temperature 190-200 DEG C, two district temperature 200-210 DEG C, three district temperature 200-210 DEG C, four district temperature 210-220 DEG C, five district temperature 210-220 DEG C, six district temperature 210-220 DEG C, seven district temperature 210-220 DEG C, head temperature 220-225 DEG C, screw speed is 250-350r/min, main feeding rotating speed is 15-25r/min, and pressure is 3-6MPa.
specific embodiment:
Embodiment 1:(presses mass fraction) ABS 75 parts, PMMA 25 parts, SAN 5 parts, toughner 6 parts.
Embodiment 2:(presses mass fraction) ABS 75 parts, PMMA 25 parts, SAN 10 parts, toughner 8 parts, scratch resistance liniment 5 parts.
Embodiment 3:(presses mass fraction) ABS 75 parts, PMMA 25 parts, SAN 15 parts, toughner 10 parts, abrasion resistance modifier (potassium hexatitanate class) 5 parts.
Embodiment 4:(presses mass fraction) ABS 75 parts, PMMA 25 parts, SAN 15 parts, toughner 10 parts, abrasion resistance modifier (M
os
2class) 10 parts.
Twin-screw extruder barrel temperature: 195-200 DEG C, district's temperature a: 190-200 DEG C, two district's temperature: 200-210 DEG C, three district's temperature: 200-210 DEG C, four district's temperature: 210-220 DEG C, five district's temperature: 210-220 DEG C, six district's temperature: 210-220 DEG C, seven district's temperature: 210-220 DEG C, head temperature: 220-225 DEG C, screw speed is 250-350r/min, and main feeding rotating speed is 15-25r/min, pressure is 3-6MPa, screw slenderness ratio 40-45.Each component is mixed by proportioning and is placed in twin screw extruder, through melting mixing extruding pelletization.
In various embodiments of the present invention, the ABS/PMMA alloy material of gained, is injection molded into test bars by following injecting condition.Injecting condition: injection temperature 210-220 DEG C, injection pressure 30-40MPa, injection speed 30-35mm/s, fraction time is 20min.
The performance of embodiment 1-4 sees the following form:
Test item | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 |
Wearing and tearing quality/mg | 39.7 | 36.4 | 33.4 | 32.6 |
Tensile strength/MPa | 49.1 | 44.6 | 42.8 | 43.7 |
Shock strength/MPa | 23.2 | 20.5 | 17.2 | 16.3 |
Elongation at break/% | 35.2 | 33.4 | 32.1 | 31.8 |
Claims (6)
1. to form mass fraction by following material as follows for a toughened antiwear ABS/PMMA alloy material:
ABS 75-85
PMMA 15-25
SAN 5-15
Toughner 5-10
Scratch resistance liniment 5-10
Abrasion resistance modifier
5-10.
2. a kind of toughened antiwear ABS/PMMA alloy material according to claim 1, is characterized in that: the ratio of described ABS and PMMA is 3:1.
3. a kind of toughened antiwear ABS/PMMA alloy material according to claim 1, is characterized in that: described toughner is Tri-n-butyltin methacrylate.
4. a kind of toughened antiwear ABS/PMMA alloy material according to claim 1, is characterized in that: described scratch resistance liniment is organosilicon ketone, melting range 70-100, bulk density 0.932kg/l.
5. a kind of toughened antiwear ABS/PMMA alloy material according to claim 1, is characterized in that: described abrasion resistance modifier is potassium hexatitanate class and molybdenumdisulphide class, and rubbing factor is 0.05-0.1.
6. a kind of toughened antiwear ABS/PMMA alloy material according to claim 1, production method is:
Step one, by ABS, PMMA, SAN in 80 DEG C of baking ovens dry 4 hours respectively, at 40 DEG C, filler vacuum dry 6 hours, at other auxiliary agent 80 DEG C dry 4 hours; Step 2, ABS, PMMA by dried, SAN, toughner MBS, abrasion resistance modifier, scratch resistance liniment are put in mixing tank and are mixed, and mixing time is 6-9min, and speed is 500-700 revolutions per second; Step 3, mixed for step 2 material is joined in the hopper of twin screw extruder, extrude through melt blending, water-cooled, air knife cooling drying, granulation, homogenizing, packaging; Complete processing is: a district temperature 190-200 DEG C, two district temperature 200-210 DEG C, three district temperature 200-210 DEG C, four district temperature 210-220 DEG C, five district temperature 210-220 DEG C, six district temperature 210-220 DEG C, seven district temperature 210-220 DEG C, head temperature 220-225 DEG C, screw speed is 250-350r/min, main feeding rotating speed is 15-25r/min, and pressure is 3-6MPa.
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Cited By (5)
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CN105255093A (en) * | 2015-11-03 | 2016-01-20 | 四川长虹电器股份有限公司 | Marble-imitated ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof |
CN107936460A (en) * | 2017-12-12 | 2018-04-20 | 马鞍山瑞美塑业有限公司 | A kind of automobile driving seat outer casing |
CN108342052A (en) * | 2018-03-12 | 2018-07-31 | 合肥学院 | A kind of spent bleaching clay/molybdenum disulfide/ABS plastic high-antiwear self-lubricating composite material and preparation method |
CN109385034A (en) * | 2017-08-02 | 2019-02-26 | 四川鑫达企业集团有限公司 | A kind of toughened antiwear plastic alloy material and preparation method |
CN109810457A (en) * | 2017-11-22 | 2019-05-28 | 万华化学集团股份有限公司 | A kind of plexiglass/butadiene graft polymer composition and preparation method thereof |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105255093A (en) * | 2015-11-03 | 2016-01-20 | 四川长虹电器股份有限公司 | Marble-imitated ABS (acrylonitrile butadiene styrene) composite material and preparation method thereof |
CN105255093B (en) * | 2015-11-03 | 2018-03-02 | 四川长虹电器股份有限公司 | ABS composite material of imitation marble effect and preparation method thereof |
CN109385034A (en) * | 2017-08-02 | 2019-02-26 | 四川鑫达企业集团有限公司 | A kind of toughened antiwear plastic alloy material and preparation method |
CN109810457A (en) * | 2017-11-22 | 2019-05-28 | 万华化学集团股份有限公司 | A kind of plexiglass/butadiene graft polymer composition and preparation method thereof |
CN109810457B (en) * | 2017-11-22 | 2021-07-23 | 万华化学集团股份有限公司 | Polymethyl methacrylate resin/butadiene graft polymer composition and preparation method thereof |
CN107936460A (en) * | 2017-12-12 | 2018-04-20 | 马鞍山瑞美塑业有限公司 | A kind of automobile driving seat outer casing |
CN108342052A (en) * | 2018-03-12 | 2018-07-31 | 合肥学院 | A kind of spent bleaching clay/molybdenum disulfide/ABS plastic high-antiwear self-lubricating composite material and preparation method |
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