CN104627782A - An adjustable and balanced floating skywheel device for a multi-rope winding hoist - Google Patents

An adjustable and balanced floating skywheel device for a multi-rope winding hoist Download PDF

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Publication number
CN104627782A
CN104627782A CN201410739458.9A CN201410739458A CN104627782A CN 104627782 A CN104627782 A CN 104627782A CN 201410739458 A CN201410739458 A CN 201410739458A CN 104627782 A CN104627782 A CN 104627782A
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CN
China
Prior art keywords
floating head
head sheave
floating
rope winding
oil cylinder
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Pending
Application number
CN201410739458.9A
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Chinese (zh)
Inventor
杜波
徐永福
丁凯
刘劲军
王卫锋
龚宪生
朱真才
谭建平
李济顺
弯勇
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Chongqing University
China University of Mining and Technology Beijing CUMTB
CITIC Heavy Industries Co Ltd
Central South University
Original Assignee
Chongqing University
China University of Mining and Technology Beijing CUMTB
CITIC Heavy Industries Co Ltd
Central South University
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Publication date
Application filed by Chongqing University, China University of Mining and Technology Beijing CUMTB, CITIC Heavy Industries Co Ltd, Central South University filed Critical Chongqing University
Priority to CN201410739458.9A priority Critical patent/CN104627782A/en
Publication of CN104627782A publication Critical patent/CN104627782A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B15/00Main component parts of mining-hoist winding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/06Arrangements of ropes or cables
    • B66B7/10Arrangements of ropes or cables for equalising rope or cable tension

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  • Lift-Guide Devices, And Elevator Ropes And Cables (AREA)

Abstract

The invention discloses a balance-adjustable floating head sheave device for a multi-rope winding type hoist, which comprises two groups of floating head sheave devices which are arranged in parallel, wherein each group of floating head sheave devices comprises a floating head sheave, a U-shaped frame, an oil cylinder device, a linear guide rail and a bracket, the floating head sheave is arranged between two side walls of the U-shaped frame through a connecting shaft which is arranged in a central hole of the floating head sheave in a penetrating way, and the bottom of the U-shaped frame is connected with the oil cylinder device. The two groups of floating head sheave devices are respectively connected with a hydraulic station, do not interfere with each other, can independently adjust the oil cylinders in the two groups of floating head sheaves, adjust the positions of the floating head sheaves by adjusting the oil pressure of the oil cylinders, and further adjust the tension of the steel wire rope wound on the floating head sheaves; meanwhile, the adjustment is convenient, rapid and accurate, and the working efficiency is greatly improved.

Description

一种多绳缠绕式提升机用可调整平衡的浮动天轮装置An adjustable and balanced floating skywheel device for a multi-rope winding hoist

技术领域 technical field

本发明属于矿井提升机技术领域,尤其涉及一种多绳缠绕式提升机用可调整平衡的浮动天轮装置。 The invention belongs to the technical field of mine hoists, and in particular relates to an adjustable and balanced floating skywheel device for a multi-rope winding hoist.

背景技术 Background technique

多绳缠绕式提升机是适用于超深井提升的设备,其结构如图1所示,一般多为两根钢丝绳1带一个提升容器2,由于两根钢丝绳1带同一个提升容器2,由于各种原因(如卷筒加工误差、钢丝绳直径差、钢丝绳模量差、钢丝绳层间过度运动不同步等)会出现两根钢丝绳1的张力不平衡的现象,必须采取措施尽量减小不平衡的差值。 The multi-rope winding hoist is suitable for ultra-deep well hoisting. Its structure is shown in Figure 1. Generally, there are two steel wire ropes 1 with a hoisting container 2. Since the two steel wire ropes 1 have the same hoisting container 2, each For various reasons (such as drum processing error, wire rope diameter difference, wire rope modulus difference, excessive movement between wire rope layers, etc.), the tension of the two wire ropes 1 will be unbalanced, and measures must be taken to minimize the unbalanced difference. value.

为减小两根钢丝绳的张力不平衡的差值,多绳缠绕式提升机所采取的方法是在提升容器上方安装浮动动滑轮的方案,由于浮动动滑轮必须遵循绳径比D/d(D指浮动动滑轮的直径,d指钢丝绳的直径)的要求,直径大、重量重,造成不得不降低钢丝绳上有效载荷,所以采用动滑轮的方案有很大缺陷。 In order to reduce the tension imbalance difference between the two steel wire ropes, the method adopted by the multi-rope winding hoist is to install a floating movable pulley above the lifting container, because the floating movable pulley must follow the rope-diameter ratio D/d (D refers to floating The diameter of the movable pulley, d refers to the diameter of the wire rope), the large diameter and heavy weight have to reduce the payload on the wire rope, so the scheme of using the movable pulley has great defects.

发明内容 Contents of the invention

为了解决现有多绳缠绕式提升机在提升时两根钢丝绳张力不平衡的问题,本发明的目的是提供一种多绳缠绕式提升机用可调整平衡的浮动天轮装置,通过调整浮动天轮的位置来单独调整其上每根钢丝绳张力,使两根钢丝绳的张力达到平衡。 In order to solve the problem of unbalanced tension between the two wire ropes in the existing multi-rope winding hoist, the object of the present invention is to provide a multi-rope winding hoist with an adjustable floating sky wheel device. Adjust the tension of each steel wire rope individually by adjusting the position of the pulley, so that the tension of the two steel wire ropes can be balanced.

为了实现上述发明目的,本擦名采用如下所述的技术方案: In order to achieve the above-mentioned purpose of the invention, this paper adopts the following technical solutions:

一种多绳缠绕式提升机用可调整平衡的浮动天轮装置,其包括两组平行布置的浮动天轮装置,每组浮动天轮装置包括浮动天轮、U形框架、油缸装置、直线导轨和支架,浮动天轮通过穿设其中心孔内的连接轴安装在U形框架的两侧壁之间,U形框架的底部连接有油缸装置。 An adjustable and balanced floating sky wheel device for a multi-rope winding hoist, which includes two sets of floating sky wheel devices arranged in parallel, and each group of floating sky wheel devices includes a floating sky wheel, a U-shaped frame, an oil cylinder device, and a linear guide rail And the bracket, the floating sky wheel is installed between the two side walls of the U-shaped frame through the connecting shaft passing through the central hole, and the bottom of the U-shaped frame is connected with an oil cylinder device.

进一步地,每组浮动天轮装置还包括有支架,支架的两侧板分别位于U型框架的两侧壁的外侧,且在支架两侧板的内侧壁上分别设置有直线导轨,U型框架的两侧壁的外侧分别固设有一滑块,两滑块分别位于对应侧的导轨内。 Further, each group of floating sky wheel device also includes a bracket, the two side plates of the bracket are respectively located on the outer sides of the two side walls of the U-shaped frame, and linear guide rails are respectively arranged on the inner side walls of the two side plates of the bracket, and the U-shaped frame A slider is respectively fixed on the outer sides of the two side walls of the utility model, and the two sliders are respectively located in the guide rails on the corresponding sides.

进一步地,所述油缸装置由油缸、位移传感器和油压传感器组成。 Further, the oil cylinder device is composed of an oil cylinder, a displacement sensor and an oil pressure sensor.

进一步地,所述油缸装置外接有用于驱动油缸动作的液压站。 Further, a hydraulic station for driving the oil cylinder is externally connected to the oil cylinder device.

由于采用上述技术方案,本发明具有以下优越性: Owing to adopting above-mentioned technical scheme, the present invention has the following advantages:

本发明整体结构简单,设计合理,两组浮动天轮装置各自连接一液压站,互不干扰,可独立调整两组浮动天轮中的油缸,通过调整油缸的油压来调整浮动天轮的位置,进而调整缠绕在浮动天轮上的钢丝绳的张力;同时,调整方便、快捷、精确,大大提高了工作效率。 The present invention has simple overall structure and reasonable design. The two groups of floating sky wheel devices are respectively connected to a hydraulic station without interfering with each other. The oil cylinders in the two groups of floating sky wheels can be adjusted independently, and the position of the floating sky wheels can be adjusted by adjusting the oil pressure of the oil cylinders. , and then adjust the tension of the wire rope wound on the floating sky wheel; at the same time, the adjustment is convenient, fast and accurate, which greatly improves the work efficiency.

附图说明 Description of drawings

图1为现有多绳缠绕式提升机的结构示意图; Fig. 1 is the structural representation of existing multi-rope winding hoist;

图2为本发明的结构示意图; Fig. 2 is a structural representation of the present invention;

图中:1-浮动天轮;2-U形框架;3-油缸装置;4-支架;5-直线导轨;6-钢丝绳;7-提升容器。 In the figure: 1-floating sky wheel; 2-U-shaped frame; 3-oil cylinder device; 4-support; 5-linear guide rail; 6-wire rope; 7-lifting container.

具体实施方式 Detailed ways

下面结合附图及实施例对本发明的技术方案作进一步详细的说明。 The technical solutions of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

如图2所示,一种多绳缠绕式提升机用可调整平衡的浮动天轮装置,其包括两组平行布置的浮动天轮装置,每组浮动天轮装置包括浮动天轮1、U形框架2、油缸装置3、直线导轨5和支架4,浮动天轮1通过穿设其中心孔内的连接轴安装在U形框架2的两侧壁之间,U形框架2的底部连接有油缸装置3。 As shown in Figure 2, a multi-rope winding hoist with an adjustable and balanced floating sky wheel device includes two sets of floating sky wheel devices arranged in parallel, and each group of floating sky wheel devices includes floating sky wheels 1, U-shaped Frame 2, oil cylinder device 3, linear guide rail 5 and bracket 4, the floating wheel 1 is installed between the two side walls of the U-shaped frame 2 through the connecting shaft passing through its central hole, and the bottom of the U-shaped frame 2 is connected with an oil cylinder device 3.

每组浮动天轮装置还包括有支架4,支架4的两侧板分别位于U型框架2的两侧壁的外侧,且在支架4两侧板的内侧壁上分别设置有直线导轨5,U型框架的两侧壁的外侧分别固设有一滑块,两滑块分别位于对应侧的直线导轨内。 Each group of floating sky wheel device also includes a support 4, the two side plates of the support 4 are respectively located on the outside of the two side walls of the U-shaped frame 2, and the inner side walls of the two side plates of the support 4 are respectively provided with linear guide rails 5, U A sliding block is respectively fixed on the outer sides of the two side walls of the frame, and the two sliding blocks are respectively located in the linear guide rails on the corresponding sides.

所述油缸装置3由油缸、位移传感器和油压传感器组成。 The oil cylinder device 3 is composed of an oil cylinder, a displacement sensor and an oil pressure sensor.

所述油缸装置3外接有用于驱动油缸动作的液压站。 The oil cylinder device 3 is externally connected with a hydraulic station for driving the action of the oil cylinder.

所述滑块与U形框架的侧壁可以设为一体结构,或者将U形框架的侧壁加工为与直线导轨相适配的结构。 The slide block and the side wall of the U-shaped frame can be set as an integral structure, or the side wall of the U-shaped frame can be processed into a structure suitable for the linear guide rail.

本发明的调整原理为: The adjustment principle of the present invention is:

本发明中的两个油缸装置分别外接一液压站,通过两个液压站分别驱动每一个油缸装置,连接每个油缸装置的液压站油路是独立的,液压站每条油路的油压都通过单独的比例阀调整。如果油缸装置检测到的油压偏低,说明与其对应的浮动天轮上钢丝绳张力偏小,然后通过比例阀将油压调高,油缸伸出量加大,使得钢丝绳上张力加大;如果油缸装置检测到的油压偏高,说明其对应的浮动天轮上钢丝绳张力偏大,然后通过比例阀将油压调低,油缸伸出量减小,进而使得钢丝绳上张力减小;通过这种调整方式,可以使油缸装置实时进行调整,从而达到分别缠绕在每个浮动天轮上的两根钢丝绳张力保持平衡。 The two oil cylinder devices in the present invention are respectively externally connected to a hydraulic station, and each oil cylinder device is respectively driven by the two hydraulic stations, and the oil circuit of the hydraulic station connected to each oil cylinder device is independent, and the oil pressure of each oil circuit of the hydraulic station is independent. Adjusted by a separate proportional valve. If the oil pressure detected by the oil cylinder device is low, it means that the tension of the steel wire rope on the corresponding floating sky wheel is too small. The oil pressure detected by the device is too high, indicating that the tension of the steel wire rope on the corresponding floating sky wheel is too high, and then the oil pressure is lowered through the proportional valve, and the extension of the oil cylinder is reduced, thereby reducing the tension on the wire rope; through this The adjustment method allows the oil cylinder device to be adjusted in real time, so that the tension of the two steel wire ropes respectively wound on each floating sky wheel can be kept in balance.

需要说明的是,本发明采用的油缸装置为油缸、位移传感器、油压传感器一体化的成型产品。直线导轨采用内装有钢珠的现有结构,滑块与导轨间的摩擦力小,除直线运动外,还可以承受其它方向的载荷。 It should be noted that the oil cylinder device used in the present invention is a molded product integrating an oil cylinder, a displacement sensor and an oil pressure sensor. The linear guide rail adopts the existing structure with steel balls inside, the friction between the slider and the guide rail is small, and besides linear motion, it can also bear loads in other directions.

Claims (4)

1. the floating head sheave apparatus of a multi-rope winding type gig adjustable balance, it comprises two groups of floating head sheave apparatus be arranged in parallel, it is characterized in that: often the floating head sheave apparatus of group comprises floating head sheave, U-shaped framework, cylinder apparatus, line slideway and support, head sheave of floating is arranged on by the adapter shaft worn in its centre hole between the two side of U-shaped framework, and the bottom of U-shaped framework is connected with cylinder apparatus.
2. the floating head sheave apparatus of multi-rope winding type gig adjustable balance according to claim 1, it is characterized in that: often the floating head sheave apparatus of group also includes support, the biside plate of support lays respectively at the outside of the two side of U-shaped framework, and line slideway is respectively arranged with on the madial wall of support biside plate, the outside of the two side of U-shaped framework is installed with a slide block respectively, and two slide blocks lay respectively in the guide rail of respective side.
3. the floating head sheave apparatus of multi-rope winding type gig adjustable balance according to claim 1, is characterized in that: described cylinder apparatus is made up of oil cylinder, displacement pickup and oil pressure sensor.
4. the floating head sheave apparatus of multi-rope winding type gig adjustable balance according to claim 1, is characterized in that: described cylinder apparatus is circumscribed with the Hydraulic Station for driving cylinder action.
CN201410739458.9A 2014-12-08 2014-12-08 An adjustable and balanced floating skywheel device for a multi-rope winding hoist Pending CN104627782A (en)

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Application Number Priority Date Filing Date Title
CN201410739458.9A CN104627782A (en) 2014-12-08 2014-12-08 An adjustable and balanced floating skywheel device for a multi-rope winding hoist

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Application Number Priority Date Filing Date Title
CN201410739458.9A CN104627782A (en) 2014-12-08 2014-12-08 An adjustable and balanced floating skywheel device for a multi-rope winding hoist

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173974A (en) * 2015-09-27 2015-12-23 洛阳矿山机械工程设计研究院有限责任公司 Compensation method for wire rope synchronous compensation pulley of multi-rope winding hoist
CN105173975A (en) * 2015-09-27 2015-12-23 洛阳矿山机械工程设计研究院有限责任公司 Synchronous head sheave balance adjustment method for multi-rope winding type elevator
CN108128683A (en) * 2017-12-20 2018-06-08 中国矿业大学 Extra deep shaft promotes rope tension automatic adjusument head sheave group and its adjusting method
CN108383020A (en) * 2018-03-07 2018-08-10 中国矿业大学 A kind of ultradeep well heavy-duty high speed compound-wound friction winding device
CN108516442A (en) * 2018-05-29 2018-09-11 中国矿业大学 A kind of more steel wire rope coal deep-well lifting systems of split type floating head sheave group
CN110745668A (en) * 2019-11-27 2020-02-04 重庆迈高电梯有限公司 Automatic tension balancing system for traction rope of elevator car

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173974A (en) * 2015-09-27 2015-12-23 洛阳矿山机械工程设计研究院有限责任公司 Compensation method for wire rope synchronous compensation pulley of multi-rope winding hoist
CN105173975A (en) * 2015-09-27 2015-12-23 洛阳矿山机械工程设计研究院有限责任公司 Synchronous head sheave balance adjustment method for multi-rope winding type elevator
CN108128683A (en) * 2017-12-20 2018-06-08 中国矿业大学 Extra deep shaft promotes rope tension automatic adjusument head sheave group and its adjusting method
CN108383020A (en) * 2018-03-07 2018-08-10 中国矿业大学 A kind of ultradeep well heavy-duty high speed compound-wound friction winding device
CN108516442A (en) * 2018-05-29 2018-09-11 中国矿业大学 A kind of more steel wire rope coal deep-well lifting systems of split type floating head sheave group
CN110745668A (en) * 2019-11-27 2020-02-04 重庆迈高电梯有限公司 Automatic tension balancing system for traction rope of elevator car

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Application publication date: 20150520