CN105173974A - Compensation method for wire rope synchronous compensation pulley of multi-rope winding hoist - Google Patents
Compensation method for wire rope synchronous compensation pulley of multi-rope winding hoist Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及矿井提升机钢丝补偿轮,尤其是一种多绳缠绕式提升机钢丝绳同步补偿轮的补偿方法。The invention relates to a steel wire compensating wheel of a mine hoist, in particular to a compensation method for synchronously compensating the steel wire rope of a multi-rope winding hoist.
背景技术Background technique
目前,矿井提升机是矿山重要和关键设备之一,主要用于煤矿、金属矿及非金属矿提升机和下放人员,提升煤炭、矿石及运输材料和设备。它是联系井上和井下的重要交通运输工具。在矿井中占有十分重要的地位,是矿山的重要设备。矿井提升机是由手摇辘轳发展而来的,随着科学技术的发展,提升机从KJ型发展到JKA型,并由XKT型、XKTB型发展到现在的JKZ型以及新型的多绳缠绕式矿井提升机。At present, the mine hoist is one of the important and key equipment in the mine, mainly used in coal mines, metal mines and non-metallic mines, hoists and decentralized personnel to lift coal, ore, and transport materials and equipment. It is an important means of transportation to connect the well and the underground. It occupies a very important position in the mine and is an important equipment of the mine. The mine hoist is developed from the hand potter's wheel. With the development of science and technology, the hoist has developed from the KJ type to the JKA type, and from the XKT type, XKTB type to the current JKZ type and the new multi-rope winding type. Mine hoist.
多绳缠绕式矿井提升机采用两根钢丝绳同时提升一个提升容器,因此可以有效的减小钢丝绳的直径,从而更加适合用于超深井提升,但是因为采用两根钢丝绳同时提一个提升容器,因此存在同一提升容器上钢丝绳的张力平衡问题。同时,多绳缠绕式提升机因为钢丝绳要在卷筒上同步缠绕,然而现实中钢丝绳的缠绕有可能出现不同步的情况,例如同一个提升容器上的一根钢丝绳比另一根更早的发生了层间过渡,这会导致两根钢丝绳的长度不同,如果没有相应的同步装置,会导致提升容器在井筒中发生倾斜、引发一根钢丝绳严重过载而另一根钢丝绳不受力松绳等严重后果;鉴于上述原因,现有的提升容器上的两根钢丝绳的长度不同,引发一根钢丝绳严重过载,另一根钢丝绳不受力松绳,会导致提升容器在井筒中发生倾斜严重后果、现发明出一种多绳缠绕式提升机钢丝绳同步补偿轮的补偿方法。The multi-rope winding mine hoist uses two wire ropes to simultaneously lift a hoisting container, so the diameter of the wire rope can be effectively reduced, making it more suitable for ultra-deep shaft hoisting. However, because two wire ropes are used to simultaneously lift a hoisting container, there are Tension balance problem of wire rope on the same lifting container. At the same time, the multi-rope winding hoist has to be wound synchronously on the drum because the wire rope is wound synchronously. However, in reality, the winding of the wire rope may be asynchronous, for example, one wire rope on the same hoisting container occurs earlier than the other. If there is no corresponding synchronization device, it will cause the lifting container to tilt in the shaft, causing serious overload of one wire rope while the other wire rope is not under force, loose rope, etc. Consequences; in view of the above reasons, the lengths of the two steel wire ropes on the existing lifting container are different, causing a serious overload of the steel wire rope, and the other steel wire rope is not under force to loosen the rope, which will cause the lifting container to tilt in the shaft. A compensation method for the synchronous compensation pulley of the wire rope of the multi-rope winding hoist is invented.
发明内容Contents of the invention
本发明的目的是为了克服现有的提升容器上的两根钢丝绳的长度不同,引发一根钢丝绳严重过载,另一根钢丝绳不受力松绳,会导致提升容器在井筒中发生倾斜严重后果,通过合理的设计,提供一种多绳缠绕式提升机钢丝绳同步补偿轮的补偿方法,因为是靠杠杆原理,依靠补偿轮围绕心轴旋转,能够补偿两侧的钢丝绳的张力相同,机构安全可靠。The purpose of the present invention is to overcome the different lengths of the two steel wire ropes on the existing lifting container, causing a serious overload of one steel wire rope, and the other steel wire rope is loose due to no force, which will cause serious consequences for the lifting container to tilt in the shaft. Through reasonable design, a compensation method for the synchronous compensation wheel of the steel wire rope of the multi-rope winding hoist is provided. Because it relies on the principle of leverage and relies on the compensation wheel to rotate around the mandrel, it can compensate for the same tension of the steel wire ropes on both sides, and the mechanism is safe and reliable.
本发明为了实现上述目的,采用如下技术方案:一种多绳缠绕式提升机钢丝绳同步补偿轮的补偿方法,所述的多绳缠绕式提升机钢丝绳同步补偿轮是由轮轴、轮体,夹持器、钢丝绳、容器、出绳孔、轮架板构成;容器上方中部设置两块对称的轮架板,两块轮架板之间设置轮体,两块轮架板与轮体的中心对应预留孔,孔中设置轮轴;轮体的轮槽中设置钢丝绳,轮槽中两侧分别预留出绳孔;轮体的两侧幅板上设置夹持器对应出绳孔,两侧的出绳孔与夹持器中分别设置钢丝绳的绳头;轮槽中分别设置两根钢丝绳,两根钢丝绳对向缠绕设置至少三圈;提升机的两根钢丝绳在提升容器时,在长度不同引起张力变化时,轮体与轮轴通过杠杆原理,轮体就会围绕心轴向着受力大的一侧转动,使两根钢丝绳平衡受力;在提升容器的过程中,提升时一根钢丝绳长度变短受力偏重时,另一根钢丝绳长度加长受力减轻,轮体与轮轴通过杠杆原理,轮体向钢丝绳长度加长受力减轻方向转动,使两根钢丝绳平衡受力。In order to achieve the above object, the present invention adopts the following technical scheme: a compensation method for the wire rope synchronous compensation wheel of a multi-rope winding hoist, the multi-rope winding hoist wire rope synchronous compensation wheel is clamped by a wheel shaft and a wheel body It consists of a device, a wire rope, a container, a rope outlet hole, and a wheel frame plate; two symmetrical wheel frame plates are arranged in the middle above the container, and a wheel body is arranged between the two wheel frame plates. The two wheel frame plates correspond to the center of the wheel body. Leave a hole, and set the wheel shaft in the hole; set the wire rope in the wheel groove of the wheel body, and reserve rope holes on both sides of the wheel groove; The rope ends of the steel wire ropes are respectively set in the rope hole and the gripper; two steel wire ropes are respectively set in the wheel grooves, and the two steel wire ropes are wound opposite to each other for at least three turns; when the two steel wire ropes of the hoist are lifting the container, different lengths cause tension When changing, the wheel body and the wheel shaft use the principle of leverage, and the wheel body will rotate around the mandrel towards the side where the force is greater, so that the two steel wire ropes are balanced; in the process of lifting the container, the length of one steel wire rope becomes When the short stress is heavy, the length of the other steel wire rope is lengthened and the stress is lightened. The wheel body and the wheel shaft are through the principle of leverage, and the wheel body turns to the direction of lengthening the length of the steel wire rope to reduce the stress, so that the two steel wire ropes are balanced.
本发明的有益效果是:能够灵活方便的对多绳缠绕式提升机的钢丝绳张力进行平衡以及不同步进行补偿;重量比多绳摩擦式提升机的液压张力平衡系统轻,而调节能力要比张力平衡系统大;因为是靠杠杆原理,依靠补偿轮围绕心轴旋转,能够补偿两侧的钢丝绳的张力相同,机构安全可靠。The beneficial effects of the present invention are: it can flexibly and conveniently balance the tension of the wire ropes of the multi-rope winding hoist and compensate for the asynchronousness; the weight is lighter than the hydraulic tension balance system of the multi-rope friction hoist, and the adjustment ability is better than that of the tension The balance system is large; because it relies on the principle of leverage, relying on the compensation wheel to rotate around the mandrel, it can compensate for the same tension of the wire ropes on both sides, and the mechanism is safe and reliable.
补偿轮的宽度可以根据实际需要进行设计,需要增加宽度以增大调节能力时,其对自身重量的影响不如多绳摩擦式提升机的张力平衡系统明显。The width of the compensation wheel can be designed according to the actual needs. When the width needs to be increased to increase the adjustment capacity, its influence on its own weight is not as obvious as the tension balance system of the multi-rope friction hoist.
所述的钢丝绳同步补偿轮,采用在轮壳上加工出与钢丝绳直径相配套的螺旋绳槽,绳槽的圈数根据多绳缠绕式提升机的具体参数计算得出,保证在正常缠绕以及发生错误缠绕紧急制动停下后,每根钢丝绳至少在轮上还剩1.5圈缠绕绳圈。同一提升容器上的两根钢丝绳分别安装在补偿轮的两侧,在补偿轮上缠绕数圈之后,钢丝绳绳头用夹持器安装在补偿轮的幅板上。The wire rope synchronous compensating pulley adopts a helical rope groove matching the diameter of the wire rope processed on the wheel shell, and the number of turns of the rope groove is calculated according to the specific parameters of the multi-rope winding hoist, so as to ensure normal winding and occurrence After the wrong winding emergency brake stops, each steel wire rope has at least 1.5 winding ropes on the wheel. The two steel wire ropes on the same lifting container are respectively installed on both sides of the compensation wheel. After winding several turns on the compensation wheel, the wire rope ends are installed on the web plate of the compensation wheel with a clamp.
补偿轮中心有心轴,提升容器悬挂在心轴上,补偿轮可以围绕心轴转动,这样当两根钢丝绳中的张力不同或者钢丝绳的长度不同引起张力不同时,根据杠杆原理,补偿轮就会围绕心轴向着受力大的一侧转动,从而让受力大的一侧的钢丝绳变长,减小其中的受力,直到两侧的钢丝绳的张力相等为止。There is a mandrel in the center of the compensation wheel, and the lifting container is suspended on the mandrel, and the compensation wheel can rotate around the mandrel, so that when the tension in the two wire ropes is different or the tension is different due to the length of the wire rope, according to the principle of leverage, the compensation wheel will revolve around the center The shaft rotates toward the side where the force is greater, so that the steel wire rope on the side with greater force becomes longer, and the force therein is reduced until the tension of the steel wire ropes on both sides is equal.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1是,总装结构示意图;Figure 1 is a schematic diagram of the assembly structure;
图1中:轮轴1、轮体2,夹持器3、钢丝绳4、容器5、出绳孔6、轮架板7。Among Fig. 1: axle 1, wheel body 2, holder 3, steel wire rope 4, container 5, rope outlet hole 6, wheel frame plate 7.
具体实施方式Detailed ways
下面结合实施例与具体实施方式对本发明作进一步详细说明:Below in conjunction with embodiment and specific implementation mode, the present invention is described in further detail:
实施例1Example 1
容器5上方中部设置两块对称的轮架板7,两块轮架板7之间设置轮体2,两块轮架板7与轮体2的中心对应预留孔,孔中设置轮轴1;轮体2的轮槽中设置钢丝绳4,轮槽中两侧分别预留出绳孔6;轮体2的两侧幅板上设置夹持器3对应出绳孔6,两侧的出绳孔6与夹持器3中分别设置钢丝绳4的绳头;轮槽中分别设置两根钢丝绳4,两根钢丝绳4对向缠绕设置至少三圈;提升机的两根钢丝绳4在提升容器5时,在长度不同引起张力变化时,轮体2与轮轴1通过杠杆原理,轮体2就会围绕心轴向着受力大的一侧转动,使两根钢丝绳4平衡受力。Two symmetrical wheel frame plates 7 are arranged in the upper middle part of the container 5, and the wheel body 2 is arranged between the two wheel frame plates 7. The center of the two wheel frame plates 7 and the wheel body 2 corresponds to a reserved hole, and the wheel shaft 1 is arranged in the hole; A steel wire rope 4 is set in the wheel groove of the wheel body 2, and rope holes 6 are reserved on both sides of the wheel groove; grippers 3 are set on the two side panels of the wheel body 2 corresponding to the rope hole 6, and the rope hole on both sides 6 and the gripper 3 are respectively provided with the rope ends of the steel wire rope 4; two steel wire ropes 4 are respectively arranged in the wheel groove, and the two steel wire ropes 4 are oppositely wound to set at least three turns; when the two steel ropes 4 of the hoist are lifting the container 5, When the tension changes due to different lengths, the wheel body 2 and the wheel shaft 1 will rotate around the mandrel towards the side where the force is greater through the principle of leverage, so that the two steel wire ropes 4 are balanced in force.
实施例2Example 2
在提升容器5的过程中,提升时一根钢丝绳4长度变短受力偏重时,另一根钢丝绳4长度加长受力减轻,轮体2与轮轴1通过杠杆原理,轮体2向钢丝绳4长度加长受力减轻方向转动,使两根钢丝绳4平衡受力。In the process of lifting the container 5, when the length of one steel wire rope 4 is shortened and the force is heavy, the length of the other steel wire rope 4 is lengthened and the force is lightened. Lengthen stressed and alleviate direction to rotate, make two steel wire ropes 4 balance stressed.
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Citations (5)
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|---|---|---|---|---|
| CN2144177Y (en) * | 1992-12-02 | 1993-10-20 | 邵忠明 | Force isostatic adjustment device for multiple steel cables |
| CN2188575Y (en) * | 1993-10-20 | 1995-02-01 | 中国矿业大学 | Automatic balance suspension device of multi-rope friction hoist |
| CN1865879A (en) * | 2006-06-19 | 2006-11-22 | 山东大学 | Hydraulic tension sensor for measuring loading of hoisting rope |
| CN203295024U (en) * | 2013-06-18 | 2013-11-20 | 山东丰汇设备技术有限公司 | Multi-rope self-balancing hoisting device |
| CN104627782A (en) * | 2014-12-08 | 2015-05-20 | 中信重工机械股份有限公司 | An adjustable and balanced floating skywheel device for a multi-rope winding hoist |
-
2015
- 2015-09-27 CN CN201510647905.2A patent/CN105173974B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2144177Y (en) * | 1992-12-02 | 1993-10-20 | 邵忠明 | Force isostatic adjustment device for multiple steel cables |
| CN2188575Y (en) * | 1993-10-20 | 1995-02-01 | 中国矿业大学 | Automatic balance suspension device of multi-rope friction hoist |
| CN1865879A (en) * | 2006-06-19 | 2006-11-22 | 山东大学 | Hydraulic tension sensor for measuring loading of hoisting rope |
| CN203295024U (en) * | 2013-06-18 | 2013-11-20 | 山东丰汇设备技术有限公司 | Multi-rope self-balancing hoisting device |
| CN104627782A (en) * | 2014-12-08 | 2015-05-20 | 中信重工机械股份有限公司 | An adjustable and balanced floating skywheel device for a multi-rope winding hoist |
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