CN104626417B - A kind of vulcanizing press multilayer moulded from foam molds automatic fetching device - Google Patents
A kind of vulcanizing press multilayer moulded from foam molds automatic fetching device Download PDFInfo
- Publication number
- CN104626417B CN104626417B CN201510043203.3A CN201510043203A CN104626417B CN 104626417 B CN104626417 B CN 104626417B CN 201510043203 A CN201510043203 A CN 201510043203A CN 104626417 B CN104626417 B CN 104626417B
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- CN
- China
- Prior art keywords
- pair
- heating
- vulcanizing press
- drive roll
- matched moulds
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000006260 foam Substances 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 230000000875 corresponding Effects 0.000 claims description 9
- 238000005187 foaming Methods 0.000 abstract description 25
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 231100000614 Poison Toxicity 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 150000005002 naphthylamines Chemical class 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 230000001360 synchronised Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B7/00—Presses characterised by a particular arrangement of the pressing members
- B30B7/02—Presses characterised by a particular arrangement of the pressing members having several platens arranged one above the other
- B30B7/023—Feeding or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/062—Press plates
- B30B15/064—Press plates with heating or cooling means
Abstract
The invention discloses a kind of vulcanizing press multilayer moulded from foam molds automatic fetching device, including vulcanizing press, and the multipair heating upper die plate on vulcanizing press built in layers and heating lower template, a pair of bearing is provided with the matched moulds mouth lower edge that upper die plate and heating lower template are heated described in each pair, this is to being connected with a drive roll between the bearing block, and the two ends of the drive roll are articulated with a plane framework, the horizontal plane that the roll body upper end horizontal section of the drive roll is located higher than any point on the plane framework, the free end of the plane framework is slideably positioned on a support for possessing multilayer slide rail, the each layer slide rail corresponds to plane framework described in.The present invention sets up a pair of drive rolls and driven voller up and down in the matched moulds mouth of each pair heated die plate, by both opposite rotations so as to foaming plate is sent, make staff work away from vulcanizing press, improve working environment, and their working strength is reduced, raising takes piece efficiency.
Description
Technical field
The present invention relates to vulcanizing press technical field, more specifically a kind of vulcanizing press multilayer moulded from foam is opened
Mould automatic fetching device.
Background technology
Vulcanizing press, mainly for the production of foaming plate, specification has 1000 tons, 1350 tons, the different tonnages such as 1600 tons,
Conventional is six layers of heated die plate, once can produce 6 foaming plates simultaneously, and foaming plate specification size is because of different heating template
Fixed, weight is also different because heated die plate specification is different with formula proportion, and specification width is generally 800-1650mm, and length is general
For 1200-5000mm, thickness 15-150mm, weight 3.5-110kg.
Vulcanizing press production technology is at present:Weighing-die-filling-startup matched moulds (23-32.5Mpa)-sulfuration (heating, when
Between because template thickness, formula and it is different) release agent spraying of-release die sinking (time to)-manually take piece-manually-carry out next mould again
Charging production.
Wherein moment is molded in release, foaming plate instantaneous expansion is ejected, and during ejection, foaming plate can be ejected outside hot plate
200 to 1000mm, then by manually taking out one by one, the larger or heavier 2-4 people that then needs takes out one by one,
The staff that piece is taken needed for so is more, and efficiency is low, high labor intensive;Discharge in heated die plate during main die sinking all
Such as the poisonous and harmful sulfiding gas such as naphthylamines, acrylonitrile, NMHC, hydrogen sulfide, staff's close contact, exhale to human body
Inhaling road system has infringement, affects physically and mentally healthy.
The content of the invention
It is an object of the invention to overcome prior art disadvantages described above, there is provided a kind of raising takes piece efficiency, reduces work by force
Degree, the vulcanizing press multilayer moulded from foam die sinking automatic fetching device for improving working environment, saving production cost.
In order to reach object above, the present invention is achieved by the following technical solutions:A kind of vulcanizing press multilayer film
Foam molds automatic fetching device, including vulcanizing press, and multipair on the vulcanizing press built in layers plus
Hot upper die plate and heating lower template, it is characterised in that in the matched moulds mouth lower edge that upper die plate and heating lower template are heated described in each pair
Place is provided with a pair of bearing, and this is to being connected with a drive roll between the bearing block, and the two ends pivot joint of the drive roll
There is a plane framework, the roll body upper end horizontal section of the drive roll is higher than the level that any point on the plane framework is located
Face, the free end of the plane framework are slideably positioned on a support for possessing multilayer slide rail, and each layer slide rail is corresponded to
Plane framework described in one.
Release molds moment, and foaming plate instantaneous expansion is ejected, and foaming plate can eject outer 200 to the 1000mm of hot plate not
Deng, fall on drive roll, then follow-up discharging will be realized by the rotation of drive roll in foaming plate delivery to plane framework, active
Roller surface arranges annular knurl, increases its frictional force between foaming plate, using feeding.After foaming plate removes heated die plate,
Position sheet material moved on to by the devices such as transmission belt required for is installed behind support of the present invention again additional can, the present invention is main by master
Dynamic roller rolling work makes staff work away from vulcanizing press realizing foaming plate is taken out from vulcanizing press,
Improve working environment, and reduce their working strength, raising takes piece efficiency.
Preferably, being also provided with a pair at edge on the matched moulds mouth that upper die plate and heating lower template are heated described in each pair
Bearing block, this outside to the bearing block are respectively hinged with a spherical plain bearing rod end, and this is to connecting between the spherical plain bearing rod end
It is connected to a driven voller, driven voller arrangement parallel with drive roll, the two ends of the driven voller are parallel to be hinged with a pair of cylinders,
This tail end to the cylinder is hinged on the corresponding plane framework of adjacent last layer drive roll, but wherein be located at the superiors from
Dynamic roller it is corresponding that be to be directly articulated on support to cylinder.
In order to ensure drive roll can smoothly by foaming plate delivery to plane framework, only rely on foaming plate itself
The frictional force that gravity is provided can not reach most preferably, so needing to give foaming plate pressure in each drive roll side configuration one
Driven voller, drive roll and driven voller need one it is next on push down foaming plate, so driven voller needs to be arranged in matched moulds mouth
Upper edge, and the cylinder for providing pressure and driven voller displacement power is then hinged to the corresponding plane framework of adjacent last layer drive roll
On, naturally it is also possible to choose a pair of pedestals with position in matched moulds mouth, but it is clear that the former is more convenient realizing.
Preferably, except positioned at the superiors that to heat upper die plate and heating lower template matched moulds mouth on along at that to bearing
Seat be it is independent increase arrangement, all those on the heating upper die plate and heating lower template matched moulds mouth at of remaining lower floor are right
Bearing block is all to be adjacent heating upper die plate described in a pair and that at heating lower template matched moulds mouth lower edge to be to bearing block
Public same a pair, i.e., in same group drive roll and driven voller, the spherical plain bearing rod end for supporting wherein driven voller is directly to be hinged
The last layer drive roll two ends of its same group of drive roll that on bearing block.
Between adjacent two pairs of heating upper die plates and heating lower template, namely in last layer heating lower template and next layer of heating
Vulcanizing press thickness of shell public between template is simultaneously little, so only arrange that a pair of bearing is optimal, because last layer
The bearing block of the bearing block of drive roll spherical plain bearing rod end corresponding with next layer of driven voller be with a pair, material-saving it is same
When, it is also even closer in structure because the corresponding cylinder of next layer of driven voller to be also provided in last layer drive roll to
On plane framework.
Preferably, the equal axle in drive roll side for heating upper die plate described in each pair and heating at lower template matched moulds mouth lower edge connects
There is a sprocket shaft, on every sprocket shaft, be provided with a pair of sprocket, all these sprocket wheels pass through the roundabout concatenation of chain from the bottom up
Get up, wherein a drive pulley is provided with the extension of a sprocket shaft, the drive pulley is connected with one by belt and moves
Force motor.
All sprocket shafts by the sprocket wheel on each and it is related be connected in series, so as to reach synchronous axial system, while a sprocket wheel
The power motor of the drive pulley connection of axle upper band, can be separately configured, it is also possible to original to vulcanizing press
The defeated power of motor point comes.
Preferably, the free end both sides of plane framework are each provided with a roller.
By setting up a pair roller in plane framework, it is that this pair roller can be slided on guide rail smoothly on support, it is main
If allowing plane framework to adapt to the change of matched moulds mouth high and low position in vulcanizing press matched moulds die sinking action.
Beneficial effect:The present invention sets up a pair of drive rolls and driven voller up and down in the matched moulds mouth of each pair heated die plate, passes through
Both opposite rotations are made staff work away from vulcanizing press, improve working environment so as to foaming plate is sent, and
Their working strength is reduced, raising takes piece efficiency, saves production cost.
Description of the drawings
Fig. 1 is the structural representation that the present invention rises press-fitting mould state;
Fig. 2 is the structural representation of release die opening state of the present invention;
Fig. 3 is that drive roll of the present invention, driven voller, plane framework etc. are located at same layer upper-part combination assumption diagram.
In figure:1- drive rolls, 2- bearing blocks, 3- install bearing block, 4- sprocket shafts, 5- sprocket wheels, 6- plane frameworks, 7- rollings
Wheel, 8- driven vollers, 9- cylinders, 10- supports, 11- slide rails, 12- spherical plain bearing rod ends, 13- vulcanizing presses, mould in 14- heating
Plate, 15- heating lower templates.16- foaming plates.
Specific embodiment
In order that the technological means of the present invention, creation characteristic and reached purpose are readily apparent from understanding, below in conjunction with concrete reality
Apply example and the present invention is expanded on further.
Embodiment 1:As shown in Figure 1, Figure 2 and Figure 3, a kind of vulcanizing press multilayer moulded from foam die sinking automatic sheet-fetching dress
Put, including mould under vulcanizing press 13, and the six couples heating upper die plate 14 and heating on vulcanizing press 13 built in layers
Plate 15, heats in each pair and be provided with a pair of bearing 2 at the matched moulds mouth lower edge of upper die plate 14 and heating lower template 15, and this is to axle
A drive roll 1,1 surface knurling of drive roll, the axle center of drive roll 1 and the matched moulds mouth of the upper and lower template of heating are connected between bearing 2
It is arranged in parallel, and the roll body upper end horizontal section of drive roll 1 is flushed with the upper surface of heating lower template 15, it is ensured that drive roll 1
Upper end roller body can smoothly touch foaming plate 16, so as to smoothly be transported out.And the two ends of drive roll 1 are articulated with a plane
Framework 6, the roll body upper end horizontal section of drive roll 1 is higher than the horizontal plane that any point on plane framework 6 is located, plane framework 6
Free end be slideably positioned in one and possess on the support 10 of six layers of slide rail 11, each layer of slide rail 11 corresponds to a plane framework 6, puts down
The free end both sides of surface frame frame 6 are each provided with a roller 7.
Heat in each pair a pair of bearing 2 is also provided with edge on the matched moulds mouth of upper die plate 14 and heating lower template 15,
This outside to bearing block 2 is respectively hinged with a spherical plain bearing rod end 12, and this is driven to being connected with one between spherical plain bearing rod end 12
Roller 8,8 surface of driven voller also annular knurl, driven voller 8 and 1 parallel arrangement of drive roll, the two ends of driven voller 8 are parallel to be hinged with a pair
Cylinder 9, this tail end to cylinder 9 are hinged on 1 corresponding plane framework 6 of adjacent last layer drive roll, but are wherein located at most
Upper strata driven voller 8 it is corresponding that be to be directly articulated on support to cylinder 9.
1 side of drive roll at each pair heating upper die plate 14 and heating 15 matched moulds mouth lower edge of lower template is connected with a sprocket wheel
Axle 4, every sprocket shaft 4 are arranged on vulcanizing press 13 by an installation bearing block 3, are provided with every sprocket shaft 4
A pair of sprocket 5, all these sprocket wheels 5 are connected in series by chain is roundabout from the bottom up, wherein setting on the extension of a sprocket shaft 4
A drive pulley is equipped with, the drive pulley is connected with a power motor by belt.
Embodiment 2:Except positioned at the superiors, that is right to heating that on upper die plate 14 and heating 15 matched moulds mouth of lower template at
Bearing block 2 be it is independent increase arrangement, remaining lower floor is all to heating on upper die plate 14 and heating 15 matched moulds mouth of lower template at
That be all to be adjacent that at upper a pair of heating upper die plates 14 and heating 15 matched moulds mouth lower edge of lower template to axle to bearing block 2
Bearing 2 is public same a pair, i.e., in same group drive roll 1 and driven voller 8, support the spherical plain bearing rod end of wherein driven voller 8
12 be 1 two ends of last layer drive roll that are directly hinged on its same group of drive roll 1 that on bearing block 2.
Remaining is with embodiment 1.
It is practical:1. after material is installed in heated die plate on vulcanizing press, motor is started, each layer heated die plate is on the whole
Matched moulds (except top heating upper die plate is motionless) is risen, one end of plate frame also and then rises, and other end roller is slided along guide rail
Dynamic, when rising matched moulds stopping, plate frame also stops, and vulcanizing press starts timing, heating.
2. cure time is arrived, automatically unloading, each layer heated die plate free-falling (removing top heating upper die plate motionless), respectively
One end of layer plate frame is moved after the other end also with whereabouts, and now the material in heated die plate has formed a foaming plate,
In the moment that hot plate template is opened, foaming plate foams rapidly change greatly and ejects heated die plate.When heated die plate in place no longer under
When falling, plate frame is also just positioned, and is no longer moved, and with heated die plate substantially on a horizontal line, and now foaming plate has been also
No longer move.
3. start jettron, make cylinder operation, push ahead, by driven voller downward, forward movement, be pressed onto foaming plate
(pressure can by air pressure adjustment (or before cylinder piston make length adjust also can), then start power motor band movable sprocket
Axle is rotated, and drives drive roll to rotate, and foaming plate is moved forward in the presence of drive roll and driven voller, until foaming plate is moved
Go out hot plate, be then shut off power motor.
Claims (5)
1. a kind of vulcanizing press multilayer moulded from foam molds automatic fetching device, including vulcanizing press, and built in layers
Multipair heating upper die plate and heating lower template on the vulcanizing press, it is characterised in that the mould in heating described in each pair
A pair of bearing is provided with the matched moulds mouth lower edge of plate and heating lower template, this is to being connected with one actively between the bearing block
Roller, active roller surface arrange annular knurl, and the two ends of the drive roll are articulated with a plane framework, the roll body upper end of the drive roll
The horizontal plane that horizontal section is located higher than any point on the plane framework, the free end of the plane framework is slideably positioned in
On one support for possessing multilayer slide rail, each layer slide rail corresponds to plane framework described in, the mould in heating described in each pair
Also a pair of bearing is provided with the matched moulds mouth of plate and heating lower template, this outside to the bearing block is respectively hinged with
One spherical plain bearing rod end, this is equal with drive roll to a driven voller, the driven voller are connected between the spherical plain bearing rod end
Row arrangement, the two ends of the driven voller are parallel to be hinged with a pair of cylinders, and this tail end to the cylinder is hinged to adjacent upper one
On the layer corresponding plane framework of drive roll, but be wherein located at the superiors' driven voller it is corresponding that be to be directly articulated to support to cylinder
On.
2. vulcanizing press multilayer moulded from foam according to claim 1 molds automatic fetching device, it is characterised in that remove
Positioned at the superiors, that is that independent increase is arranged to bearing block to heating on upper die plate and heating lower template matched moulds mouth along that of place,
Remaining lower floor it is all to it is described heating upper die plate and heating lower template matched moulds mouth on along at that bearing block is all adjacent
Heating upper die plate described in upper a pair and that at heating lower template matched moulds mouth lower edge are public same a pair to bearing block, i.e., same
In group drive roll and driven voller, the spherical plain bearing rod end for supporting wherein driven voller is directly be hinged on its same group of drive roll upper
That of one layer of drive roll two ends is on bearing block.
3. vulcanizing press multilayer moulded from foam according to claim 1 and 2 molds automatic fetching device, and its feature exists
In the drive roll side heated upper die plate described in each pair and heat at lower template matched moulds mouth lower edge is connected with a sprocket shaft, often
A pair of sprocket is provided with root sprocket shaft, all these sprocket wheels are connected in series by chain is roundabout from the bottom up, wherein a chain
A drive pulley is provided with the extension of wheel shaft, the drive pulley is connected with a power motor by belt.
4. vulcanizing press multilayer moulded from foam according to claim 1 and 2 molds automatic fetching device, and its feature exists
In the free end both sides of plane framework are each provided with a roller.
5. vulcanizing press multilayer moulded from foam according to claim 3 molds automatic fetching device, it is characterised in that flat
The free end both sides of surface frame frame are each provided with a roller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510043203.3A CN104626417B (en) | 2015-01-26 | 2015-01-26 | A kind of vulcanizing press multilayer moulded from foam molds automatic fetching device |
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CN201510043203.3A CN104626417B (en) | 2015-01-26 | 2015-01-26 | A kind of vulcanizing press multilayer moulded from foam molds automatic fetching device |
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CN104626417A CN104626417A (en) | 2015-05-20 |
CN104626417B true CN104626417B (en) | 2017-04-05 |
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CN201510043203.3A Active CN104626417B (en) | 2015-01-26 | 2015-01-26 | A kind of vulcanizing press multilayer moulded from foam molds automatic fetching device |
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CN110789033A (en) * | 2019-11-11 | 2020-02-14 | 芜湖荣基密封系统有限公司 | Automatic change multilayer curing equipment |
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JP3814735B2 (en) * | 1998-03-09 | 2006-08-30 | 株式会社イノアックコーポレーション | Demolding mechanism of foam mold |
CN202241735U (en) * | 2011-09-30 | 2012-05-30 | 福建省三明市东辰机械制造有限责任公司 | Gantry-type V-belt flat plate auto-vulcanization machine |
CN204076625U (en) * | 2014-08-07 | 2015-01-07 | 宁波华业材料科技有限公司 | A kind of heating and melting multilayer film pressure device of thermoplastic composite |
CN104191554B (en) * | 2014-08-20 | 2016-08-24 | 无锡锦和科技有限公司 | A kind of discharging mechanism of the vulcanizer that foams |
CN204687174U (en) * | 2015-01-26 | 2015-10-07 | 义乌市大胜橡塑制品有限公司 | A kind of vulcanizing press multilayer film foam die sinking automatic fetching device |
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