CN104615032A - Automatic transmission welding device controller - Google Patents
Automatic transmission welding device controller Download PDFInfo
- Publication number
- CN104615032A CN104615032A CN201410714676.7A CN201410714676A CN104615032A CN 104615032 A CN104615032 A CN 104615032A CN 201410714676 A CN201410714676 A CN 201410714676A CN 104615032 A CN104615032 A CN 104615032A
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- CN
- China
- Prior art keywords
- module
- signal
- output terminal
- connects
- microprocessor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25252—Microprocessor
Abstract
The invention relates to an automatic transmission welding device controller. The controller comprises a microprocessor module, signal acquisition module, filter module, signal amplification module, signal output terminals, power module and several sensors to control the output of several sensors the input terminal connected to the signal acquisition module, the output of the output of the signal acquisition module is connected filter module input filter module is connected signal amplification module inputs, output of the signal amplification module input terminal connected to the microprocessor module input and output terminals connected to the microprocessor module control signal output terminal of the power supply modules are electrically connected microprocessor module, signal acquisition module, filter module, signal amplification module and several sensors. Using the sensor signal acquisition devices in different locations, adjust the overall operation of the device, making it complete automatic control equipment, improve work efficiency and reduce labor costs.
Description
Technical field
The invention belongs to digital and electronic field, particularly relate to a kind of controller of full-automatic conveying welder.
Background technology
In precise automatic field, all kinds of action kind is more, as the compound motion etc. of rectilinear motion, rotary motion or straight line and rotation, to meet the various precise movement needs such as factory's assembling, carrying, transmission.Usually be all adopt multi agent cooperation district to complete an overall action, can not the automatic business processing of finishing equipment, efficiency is low, the defect that cost is high.
Summary of the invention
The object of the present invention is to provide a kind of controller of full-automatic conveying welder, be intended to solve existing equipment and can not complete automatic business processing, ineffective problem.
The present invention realizes like this, a kind of controller of full-automatic conveying welder, described controller comprises microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal, power module and some sensors, the output terminal of some described sensors connects the input end of described signal acquisition module respectively, the output terminal of described signal acquisition module connects the input end of described filtration module, the output terminal of described filtration module connects the input end of described signal amplification module, the output terminal of described signal amplification module connects the input end of described microprocessor module, the output terminal of described microprocessor module connects the input end of described control signal lead-out terminal, described power module is electrically connected described microprocessor module respectively, signal acquisition module, filtration module, signal amplification module and some sensors.
Further technical scheme of the present invention is: this controller also comprises signal-adjusting module, the input end of described signal-adjusting module connects the output terminal of described microprocessor module, the output terminal of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected described power module.
Further technical scheme of the present invention is: the power that described signal-adjusting module indicates each sensor signal in the order of sensor according to microprocessor module Received signal strength adjusts the power that sensor sends signal.
Further technical scheme of the present invention is: described signal amplification module comprises signal amplifier, and described signal amplification factor is 100.
Further technical scheme of the present invention is: described power module adopts Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
The invention has the beneficial effects as follows: the signal utilizing diverse location in sensor collecting device, the overall operation of conditioning equipment, make its equipment complete automatic control, improve work efficiency, reduce cost of labor.
Accompanying drawing explanation
Fig. 1 is the structural drawing of the full automatic conveying welder that the embodiment of the present invention provides;
Fig. 2 is the carriage structural drawing that the embodiment of the present invention provides;
Fig. 3 is erecting frame, rail plate, the feeding device one-piece construction figure that the embodiment of the present invention provides;
Fig. 4 is the erecting frame structural drawing that the embodiment of the present invention provides.
Embodiment
Reference numeral: 1-welder 2-feeding device 3-carriage 4-rail plate 5-erecting frame 31-base 32-support 33-dihedral plate 34-roller bearing 35-scroll wheel 51-main beam 52-second leg 53-first leg 54-the 3rd leg.
Fig. 1-4 shows the controller of a kind of full-automatic conveying welder provided by the invention, described controller comprises microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal, power module and some sensors, the output terminal of some described sensors connects the input end of described signal acquisition module respectively, the output terminal of described signal acquisition module connects the input end of described filtration module, the output terminal of described filtration module connects the input end of described signal amplification module, the output terminal of described signal amplification module connects the input end of described microprocessor module, the output terminal of described microprocessor module connects the input end of described control signal lead-out terminal, described power module is electrically connected described microprocessor module respectively, signal acquisition module, filtration module, signal amplification module and some sensors.Utilize the signal of diverse location in sensor collecting device, the overall operation of conditioning equipment, make its equipment complete automatic control, improve work efficiency, reduce cost of labor.
This controller also comprises signal-adjusting module, the input end of described signal-adjusting module connects the output terminal of described microprocessor module, the output terminal of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected described power module.
The power that described signal-adjusting module indicates each sensor signal in the order of sensor according to microprocessor module Received signal strength adjusts the power that sensor sends signal.
Described signal amplification module comprises signal amplifier, and described signal amplification factor is 100.
Described power module adopts Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
The guide rail of full-automatic conveying welder, described guide rail comprises the first track, second track, first crossbeam, second cross beam, 3rd crossbeam, rail brackets and ball-screw, described first track and the second track are located in the chute of described rail brackets respectively, described first track and described second parallel track, described first crossbeam is provided with from one end successively to the other end respectively between described first track and described second track, second cross beam and the 3rd crossbeam, the two ends of the crossbeam of described ball-screw one end are located at described first track and the second track bottom surface respectively, the two ends of the crossbeam of the described ball-screw other end are located on described rail brackets respectively.Guide rail structure of the present invention is simple, with low cost while precision is high, and resistance to overturning is strong, easy to use, with low cost.
Described first crossbeam is equal to the spacing of the 3rd crossbeam with described second cross beam to the spacing of second cross beam.
Described first track is identical with the second track structure, its cross section quadrate.
Described first track and the second track horizontally move in described chute.
A kind of automatic feeding, described automatic feeding comprises bracing frame, be located at the multiple rollers on support frame as described above, be located at the motor drive mechanism of support frame as described above tail end, the axle of described motor drive mechanism is provided with belt pulley, and described belt pulley is connected with multiple described roller by Pi Ding, support frame as described above has the first ball-screw, the controller be connected with described motor mechanism box, the signal input part of described controller connects described sensor, and described sensor is located on support frame as described above.Structure is simple, automatically material is regulated in centre position in convey materials process, whole process Automatic Control, automaticity is high, the adjustment of height can be carried out delivery platform, can position material, in course of conveying, make material concentrate neat stacking, easy to use, with low cost.
Described motor drive mechanism comprises support, is located at the motor on described support, is located at the belt pulley on the motor shaft of described motor.
Described motor and described pedestal with bolts.
Described roller adopts rotating shaft to be fixed on support frame as described above.
Described belt is many.
Described motor drive mechanism and support frame as described above with bolts.
A kind of mobile transfer gantry, this transfer gantry comprises base, support, multiple scroll wheel and conveying mechanism, described is set up on described base, described conveying mechanism is located at described cantilever tip, multiple described scroll wheel is located at described base bottom respectively, the two ends of described support are respectively perpendicular to described base and conveying mechanism, and described support is divided into two H-shaped supports and a T-shaped support, and described support and described base junction are provided with stiffening plate.
A kind of transfer gantry, this transfer gantry comprises base, support and conveying mechanism, described is set up on described base, described conveying mechanism is located at described cantilever tip, the two ends of described support are respectively perpendicular to described base and conveying mechanism, described support is divided into two H-shaped supports and a T-shaped support, and described support and described base junction are provided with stiffening plate.
Described conveying mechanism comprises two dihedral plates be arranged in parallel, is provided with many roller bearings between described two dihedral plates be arranged in parallel.
Spacing between adjacent described roller bearing is equal.
Many described roller bearings are parallel each other.
Described support and described base adopt and to weld or bolt is connected.
Described scroll wheel at least four.
A kind of full automatic conveying welder, described conveying welder comprises control system, carriage 3, feeding device 2, welder 1, rail plate 4, two sleeve gasket copper coins and erecting frame 5, described rail plate 4 is located on described erecting frame 5, described feeding device 2 is located on described rail plate 4, described feeding device 2 both sides are located at respectively by described two sleeve gasket copper coins, and be placed on described erecting frame 5, described welder 1 is located on one end of described two rail plates 4, described carriage 3 one end connects one end of described erecting frame 5 and contacts with described feeding device 2, described control system connects described feeding device 2 and welder 1 respectively.
Described feeding device 2 comprises bracing frame, be located at the multiple rollers on support frame as described above, be located at the motor drive mechanism of support frame as described above tail end, the axle of described motor drive mechanism is provided with belt pulley, described belt pulley is connected with described multiple roller by belt, and support frame as described above has the first ball-screw.
Described rail plate 4 comprises the first guide rail, the second guide rail arranged with described first guide rail parallel, be provided with three positioning beam between described first guide rail and the second guide rail, described rail plate is provided with the second ball-screw, and described rail plate 4 has many feets.
Described carriage 3 comprises base 31, be located at the support 32 on described base 31, be located at the conveying mechanism of described support 32 upper end, described support is two H-shaped supports and a T-shaped support, described base 31 has multiple scroll wheel 35, described conveying mechanism comprises two dihedral plates be arranged in parallel, is provided with equal many roller bearings 34 between two parallel dihedral plates 33.Spacing between adjacent roller bearing 34 is equal, and described many roller bearings 34 are all parallel.Described support 32 is with bolts with described base 31, and described support 32 is connected with dihedral plate 33 bolt.
Described pad copper coin comprise be located at described in pin vertical beam on frame, be located at the first H-shaped support of described vertical beam one end, be located at the slide mechanism of the described vertical beam other end, described slide mechanism is provided with two slide rails, and one end of described slide rail connects described first H-shaped support, and the described slide rail other end connects the second H-shaped support, described first H-shaped support and the second H-shaped cantilever tip are located at baffle plate, described baffle plate is through described slide mechanism, and described slide mechanism is provided with copper coin, and described copper coin is provided with driver.
Described welder 1 comprises the welding support be located on pad copper coin, is located at the welding machine on described welding support.
Welder 1 comprises controller, multiple sensor, welding machine, welding gun, mount pad and support, described is set up on described mount pad, described welding machine is located on described support, described welding gun connects described welding machine, described welding gun both sides are provided with multiple sensor, described sensor connects described controller, and described controller is located on described mount pad.Welding machine comprises fixed mount, is located at the cylinder under fixed mount.Described cylinder and described fixed mount adopt axle to be connected.Described support comprises base plate, is located at riser and transverse slat on base plate, and described transverse slat is connected with described riser is vertical, and described transverse slat is provided with oval aperture, and described riser is provided with elliptical openings.
Supporting seat comprises base, is located at the support on base.Described base comprises base plate, is located at support plate parallel on base plate, is located at the top board on parallel support plate.Described support plate is provided with opening, and described is quadrilateral.
Described control system comprises PLC, the multiple sensors be connected with described PLC, and each position in conveying device is located at respectively by described sensor.
Described erecting frame 5 comprises main beam 51, is located at the first feet 53 of described main beam 51 side, and be located at the second feet 52 and the 3rd feet 54 of described main beam 51 opposite side, described second feet 52 is identical with the 3rd feet 54 structure.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. automatically carry the controller of welder for one kind, it is characterized in that, described controller comprises microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal, power module and some sensors, the output terminal of some described sensors connects the input end of described signal acquisition module respectively, the output terminal of described signal acquisition module connects the input end of described filtration module, the output terminal of described filtration module connects the input end of described signal amplification module, the output terminal of described signal amplification module connects the input end of described microprocessor module, the output terminal of described microprocessor module connects the input end of described control signal lead-out terminal, described power module is electrically connected described microprocessor module respectively, signal acquisition module, filtration module, signal amplification module and some sensors.
2. controller according to claim 1, it is characterized in that, this controller also comprises signal-adjusting module, the input end of described signal-adjusting module connects the output terminal of described microprocessor module, the output terminal of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected described power module.
3. controller according to claim 2, is characterized in that, the power that described signal-adjusting module indicates each sensor signal in the order of sensor according to microprocessor module Received signal strength adjusts the power that sensor sends signal.
4. controller according to claim 3, is characterized in that, described signal amplification module comprises signal amplifier, and described signal amplification factor is 100.
5. controller according to claim 4, is characterized in that, described power module adopts Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714676.7A CN104615032A (en) | 2014-11-28 | 2014-11-28 | Automatic transmission welding device controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714676.7A CN104615032A (en) | 2014-11-28 | 2014-11-28 | Automatic transmission welding device controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104615032A true CN104615032A (en) | 2015-05-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410714676.7A Pending CN104615032A (en) | 2014-11-28 | 2014-11-28 | Automatic transmission welding device controller |
Country Status (1)
| Country | Link |
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| CN (1) | CN104615032A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040055133A (en) * | 2002-12-20 | 2004-06-26 | 주식회사 포스코 | Apparatus to detect weld point of galvanized strip using eddy current sensor |
| CN102636722A (en) * | 2012-04-27 | 2012-08-15 | 广东电网公司肇庆供电局 | Detection device for preventing switching-on of grounding wires |
| CN103063342A (en) * | 2012-12-28 | 2013-04-24 | 深圳职业技术学院 | Pressure detecting device and pressure detecting system |
-
2014
- 2014-11-28 CN CN201410714676.7A patent/CN104615032A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040055133A (en) * | 2002-12-20 | 2004-06-26 | 주식회사 포스코 | Apparatus to detect weld point of galvanized strip using eddy current sensor |
| CN102636722A (en) * | 2012-04-27 | 2012-08-15 | 广东电网公司肇庆供电局 | Detection device for preventing switching-on of grounding wires |
| CN103063342A (en) * | 2012-12-28 | 2013-04-24 | 深圳职业技术学院 | Pressure detecting device and pressure detecting system |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20150513 |