CN104611825A - Magnetic force self-sustaining electro-magnetic selector of knitting machine - Google Patents

Magnetic force self-sustaining electro-magnetic selector of knitting machine Download PDF

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Publication number
CN104611825A
CN104611825A CN201510003043.XA CN201510003043A CN104611825A CN 104611825 A CN104611825 A CN 104611825A CN 201510003043 A CN201510003043 A CN 201510003043A CN 104611825 A CN104611825 A CN 104611825A
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CN
China
Prior art keywords
magnetic
magnetic core
selector
coil
knitting machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510003043.XA
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Chinese (zh)
Inventor
邓才参
夏伟华
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Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510003043.XA priority Critical patent/CN104611825A/en
Publication of CN104611825A publication Critical patent/CN104611825A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66Devices for determining or controlling patterns ; Programme-control arrangements
    • D04B15/68Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66Devices for determining or controlling patterns ; Programme-control arrangements
    • D04B15/68Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
    • D04B15/78Electrical devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention relates to a magnetic force self-sustaining electro-magnetic selector of a knitting machine. The electro-magnetic selector is used in the knitting machine. A magnetic core of the electro-magnetic selector is made of high-remanence low-coercive-force magnetic materials, a coil of the magnetic core is connected with a pulse output interface of a control circuit board through a wire, the control circuit board processes knitting needle selection signals input through a data interface to output positive or negative short pulse drive signals from the pulse output interface to the coil of the magnetic core, so that the magnetic core gets into high-magnetic saturation instantly, and an N or S pole strong magnetic field is accordingly generated on the end face and is kept all the time. The magnetic force self-sustaining electro-magnetic selector has the advantages that the structure is reasonable; the maximum operating frequency of a tool bit of the selector can reach more than 200 Hz, and the selector is small in power consumption and low in heating amount when working for a long time; in addition, the selector is stable in work, safe, reliable and environmentally friendly, and energy is saved.

Description

A kind of electromagnetic needle selector of knitting machine self-sustaining magnetic force
Technical field
The present invention relates to a kind of electromagnetic needle selector of knitting machine self-sustaining magnetic force, specifically a kind of magnetic core of high-remanence low-coercivity material that utilizes makes needle selection device knitting machine be operated in low-power consumption, the electromagnet slide cam selector of high-frequency self-sustaining magnetic force.
Background technology
In traditional knitting machine, the magnetic core of slide cam selector uses soft magnetic materials to do iron core, duty will have lasting electric current to produce magnetic force, the magnetic flux produced is lower between 40-60mT, thus reaction speed is slow, drive cutter head to swing highest stabilizing operating frequency generally between 100-150 Hz, and after coil deenergization, magnetic core magnetic force disappears at once! So operationally electromagnet coil needs long-term continuing to be energized, under long-term work, magnetic core temperature can constantly rise, and power consumption major part is all wasted in and keeps above magnetic force.Also the product of certain producer is had in order to High Voltage Power Supply when the caloric value reducing electromagnet have employed work, the type of drive of operating voltage is reduced when not working, although can partial heat be decreased but effect not obvious, the long-term work temperature that adds up is still higher, and magnetic core suction declines when low-voltage, produce dislocation when easily causing the needle selection cutter head of slide cam selector stressed and cause wrong flower phenomenon of weaving cotton cloth, cause unnecessary waste, so slide cam selector operationally low-power consumption in knitting machine, lower calorific value, high-frequency, high efficiency and high stability are knitting industry issues to be resolved always.
Summary of the invention
The object of this invention is to provide a kind of electromagnetic needle selector of knitting machine self-sustaining magnetic force, it makes magnetic core by utilizing high-remanence low-coercivity material, magnetic core only needs operationally to pass to very short pulse drive signal, drive singal is turned off completely after action puts in place, because of the magnetic force that core material high remanent magnetism makes magnetic core keep stronger always, higher magnetic force makes the cutter head of slide cam selector swing maximum operating frequency can reach more than 200Hz, and because not needing to continue energising when slide cam selector works long hours, so power consumption is little, caloric value is low, and working stability, safe and reliable, environmental protection and energy saving.
Technical solution of the present invention is based on housing, control circuit board, data-interface, magnetic core, needle selection cutter head, the magnetic core being characterized in described is the magnetic core of high-remanence low-coercivity material, the coil of magnetic core is connected with the pulse output interface of control circuit board by wire, the coil of positive or negative pulse signal to magnetic core is exported from pulse output interface after the knitting needle selection signal of control circuit board process data-interface input, make magnetic core reach strong magnetic saturation instantaneously, and produce at end face and keep N or S pole field.
The high-remanence low-coercivity material of the above magnetic core preferably can produce the high-remanence low-coercivity material of magnetic flux at 60-150mT when the direct current 24V pulse signal that the coil of magnetic core obtains.
Operation principle of the present invention exports the coil of positive or negative pulse signal to magnetic core from pulse output interface after the knitting needle selection signal of the control circuit board process data-interface input of slide cam selector, magnetic core is made to reach strong magnetic saturation instantaneously, and produce N pole or S pole field at end face, at this moment two N poles on needle selection cutter head that one end relative with magnetic core are embedded in, the N pole that the permanent magnet of S pole will produce with magnetic core end face or S pole field produce the phenomenon of the attracting homopolar-repulsion of heteropole, needle selection cutter head is deflected centered by the installation shaft in housing, thus reach the action effect carrying out needle selection or not needle selection on knitting machine, because magnetic core is high remanent magnetism material, so only just export pulsed driving voltage changes magnetic core end face at that time polarity of the magnetic field state to coil when needing to change needle selection cutter head yawing moment, after operating state completes, utilize magnetic core remanent magnetism not need output drive signal again to keep cutter head deflection state, so just greatly reduce the energising total time of magnetic core, effective reduction magnetic core caloric value retains again enough magnetic field intensities simultaneously makes needle selection cutter head not easily produce misoperation, thus slide cam selector steady operation be there will not be weave cotton cloth wrong flower phenomenon.
Advantage of the present invention is rational in infrastructure, and it can make the maximum operating frequency of slide cam selector reach more than 200Hz, and when working long hours, power consumption is little, heat is low, and working stability, safe and reliable, environmental protection and energy saving.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is internal structure schematic diagram of the present invention;
Fig. 3 is decomposition texture schematic diagram of the present invention.
Detailed description of the invention
Embodiment 1
According to Fig. 1, Fig. 2, Fig. 3, the present invention is at housing 1, and control circuit board 4, data-interface 2, magnetic core 5, on the basis of needle selection cutter head 3, the magnetic core 5 being characterized in described obtains 50 of DC24V at the coil of magnetic core μthe high-remanence low-coercivity material of 60mT magnetic flux can be produced during s pulse drive signal, the coil of magnetic core 5 is connected with the pulse output interface 6 of control circuit board 4 by wire, control circuit board 4 exports the coil of positive or negative pulse signal to magnetic core 5 from pulse output interface 6 after processing the knitting needle selection signal of data-interface 2 input, make magnetic core 5 magnetic strength saturated, and keep N or S pole field in magnetic core front end always.
Embodiment 2
With embodiment 1, its different place is: described magnetic core 5 is the high-remanence low-coercivity materials that can produce 105mT magnetic flux when the coil of magnetic core obtains the 80 μ s pulse drive signal of DC24V.
Embodiment 3
With embodiment 1, its different place is: described magnetic core 5 is the high-remanence low-coercivity materials that can produce 150mT magnetic flux when the coil of magnetic core obtains the 100 μ s pulse drive signal of DC24V.
Describing magnetic core 5 in technical solution of the present invention is preferably can produce the high-remanence low-coercivity material of magnetic flux at 60-150mT when the coil of magnetic core obtains the 80 μ s pulse signal of DC24V, this scheme is through slide cam selector on knitting machine during long-term work, the preferred version adopted under general heat dissipation environment, and this area staff can become pulse voltage easily in this scheme, burst length, or the material of high-remanence low-coercivity material reaches the similar effect and function with the present invention program, this enlightenment changes should within protection scope of the present invention.

Claims (2)

1. the electromagnetic needle selector of a knitting machine self-sustaining magnetic force, it comprises housing, control circuit board, data-interface, magnetic core, needle selection cutter head, it is characterized in that described magnetic core is the magnetic core of high-remanence low-coercivity material, the coil of magnetic core is connected with the pulse output interface of control circuit board by wire, plus or minus short pulse drive singal is exported to the coil of magnetic core from pulse output interface after the knitting needle selection signal of control circuit board process data-interface input, make magnetic core reach strong magnetic saturation instantaneously, thus produce the extremely strong magnetic field of N or S at end face and keep always.
2. the electromagnetic needle selector of a kind of knitting machine self-sustaining magnetic force according to claim 1, is characterized in that the high-remanence low-coercivity material of magnetic core preferably can produce the high-remanence low-coercivity material of magnetic flux at 60-150mT when the coil of magnetic core obtains moment direct current 24V pulse signal.
CN201510003043.XA 2015-01-06 2015-01-06 Magnetic force self-sustaining electro-magnetic selector of knitting machine Pending CN104611825A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510003043.XA CN104611825A (en) 2015-01-06 2015-01-06 Magnetic force self-sustaining electro-magnetic selector of knitting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510003043.XA CN104611825A (en) 2015-01-06 2015-01-06 Magnetic force self-sustaining electro-magnetic selector of knitting machine

Publications (1)

Publication Number Publication Date
CN104611825A true CN104611825A (en) 2015-05-13

Family

ID=53146460

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510003043.XA Pending CN104611825A (en) 2015-01-06 2015-01-06 Magnetic force self-sustaining electro-magnetic selector of knitting machine

Country Status (1)

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CN (1) CN104611825A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2210906Y (en) * 1994-12-16 1995-10-25 许文城 Needle-selecting device structure of computer textile-machine
CN2483406Y (en) * 2001-08-20 2002-03-27 杭州电脑绣花机厂 Needle handling type magnetic holding selecting device
CN102851870A (en) * 2012-04-06 2013-01-02 东莞市沃德电子科技有限公司 Needle selection device
CN103088537A (en) * 2013-01-30 2013-05-08 佛山市创达企业有限公司 Control method of needle selection blade
CN203096349U (en) * 2013-02-04 2013-07-31 林芳 Mounting structure of needle selecting device
CN204589503U (en) * 2015-01-06 2015-08-26 邓才参 A kind of electromagnetic needle selector of knitting machine self-sustaining magnetic force

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2210906Y (en) * 1994-12-16 1995-10-25 许文城 Needle-selecting device structure of computer textile-machine
CN2483406Y (en) * 2001-08-20 2002-03-27 杭州电脑绣花机厂 Needle handling type magnetic holding selecting device
CN102851870A (en) * 2012-04-06 2013-01-02 东莞市沃德电子科技有限公司 Needle selection device
CN103088537A (en) * 2013-01-30 2013-05-08 佛山市创达企业有限公司 Control method of needle selection blade
CN203096349U (en) * 2013-02-04 2013-07-31 林芳 Mounting structure of needle selecting device
CN204589503U (en) * 2015-01-06 2015-08-26 邓才参 A kind of electromagnetic needle selector of knitting machine self-sustaining magnetic force

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RJ01 Rejection of invention patent application after publication

Application publication date: 20150513

RJ01 Rejection of invention patent application after publication