CN203477549U - Programmable controller-based pulse solenoid valve control circuit - Google Patents
Programmable controller-based pulse solenoid valve control circuit Download PDFInfo
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Abstract
本实用新型公开了一种基于可编程控制器的脉冲电磁阀控制电路,包括断电保护电路、可产生控制脉冲信号和正脉冲信号的单片机,两动触点与所述的正脉冲信号输出串联的双刀双掷继电器,与所述的控制脉冲信号输出相连且可受控使双刀双掷开关动作的电子开关,其中,所述的双刀双掷继电器的正极侧的常开触点和负极侧的常闭触点分别与脉冲电磁阀的正极连通,所述的双刀双掷继电器的负极侧的常闭触点和正极侧的常开触点分别与脉冲电磁阀的负极连通。本实用新型利用双刀双掷继电器的脉冲反向功能,可以实现一个正脉冲输出对脉冲电磁阀的双动作控制,简化了电路设计,同时也以便捷地在现有的设计上对电磁阀进行更换,成本低且相应改进小,易于实现。
The utility model discloses a pulse solenoid valve control circuit based on a programmable controller, comprising a power-off protection circuit, a single-chip microcomputer capable of generating a control pulse signal and a positive pulse signal, two moving contacts connected in series with the output of the positive pulse signal The double-pole double-throw relay is an electronic switch that is connected to the control pulse signal output and can be controlled to make the double-pole double-throw switch act. The normally closed contacts on the side are respectively communicated with the positive pole of the pulse solenoid valve, and the normally closed contacts on the negative pole side and the normally open contacts on the positive pole side of the double pole double throw relay are respectively communicated with the negative pole of the pulse solenoid valve. The utility model utilizes the pulse reverse function of the double-pole double-throw relay, which can realize the double-action control of a positive pulse output to the pulse solenoid valve, simplifies the circuit design, and at the same time can conveniently control the solenoid valve on the existing design. Replacement, low cost and corresponding improvement is small, easy to implement.
Description
技术领域 technical field
本实用新型涉及电气控制技术领域,特别是涉及一种基于可编程控制器的脉冲电磁阀控制电路。 The utility model relates to the technical field of electric control, in particular to a pulse electromagnetic valve control circuit based on a programmable controller. the
背景技术 Background technique
在自动化控制中,如洗衣机、洗碗机等,电磁阀被广泛使用,现在通用的电磁阀一般采用市电或者工业电,电流流经电磁线包产生磁场,吸动阀芯,实现关闭或者开启。工作过程中,电磁线包长期通电,极易产生高温甚至烧毁线包造成事故;在高温、潮湿的环境中,普通电磁阀更易发生故障和漏电;在缺电或者停电时,普通电磁阀不能工作,如果采用其他电源,由于普通电磁阀耗电大,更是存在电源供应、线路安装等一系列问题。 In automation control, such as washing machines, dishwashers, etc., solenoid valves are widely used. Now the common solenoid valves generally use commercial power or industrial power. The current flows through the solenoid wire package to generate a magnetic field, which attracts the valve core to realize closing or opening. . During the working process, the electromagnetic wire package is energized for a long time, which is very easy to generate high temperature or even burn the wire package to cause accidents; in a high temperature and humid environment, ordinary solenoid valves are more prone to failure and leakage; when there is a power shortage or power failure, ordinary solenoid valves cannot work , if other power sources are used, there are a series of problems such as power supply and line installation due to the large power consumption of ordinary solenoid valves. the
相比于普通电磁阀,脉冲电磁阀以其诸多优点正在逐步替代电磁阀,脉冲电磁阀的优点有: Compared with ordinary solenoid valves, pulse solenoid valves are gradually replacing solenoid valves due to their many advantages. The advantages of pulse solenoid valves are:
1、节能,脉冲阀所需脉冲电压12V,脉冲宽度80ms,瞬时功率2.88瓦。而对于MFJ0-3型交流阀用电磁铁,其起动功率310瓦,吸持功率45瓦。以1分钟为一个工作周期计算,脉冲阀与交流电磁阀的能耗比为1:11178。 1. Energy saving, the pulse voltage required by the pulse valve is 12V, the pulse width is 80ms, and the instantaneous power is 2.88 watts. As for the MFJ0-3 type AC valve electromagnet, its starting power is 310 watts and its holding power is 45 watts. Taking 1 minute as a working cycle, the energy consumption ratio of the pulse valve and the AC solenoid valve is 1:11178. the
2、低噪声,脉冲阀接通或关闭时仅有一声微小噪声,而交流电磁阀接通时会有持续的较大嗡嗡声。 2. Low noise, there is only a slight noise when the pulse valve is turned on or off, but there will be a continuous loud hum when the AC solenoid valve is turned on. the
3、几乎不发热,脉冲阀几乎不发热,控制电路板发热量也很小。而交流电磁阀由于电压高、功率大,其电磁铁和控制电路板在工作中都会持续发热。 3. Almost no heat, the pulse valve has almost no heat, and the heat generated by the control circuit board is also very small. However, due to the high voltage and high power of the AC solenoid valve, its electromagnet and control circuit board will continue to generate heat during work. the
虽然有些电器,如具有单片机的全自动洗衣机控制电路对电磁阀的控制电路输出的是12V直流电,通电电磁阀打开;断电电磁阀关闭,但是该电磁阀仍需要持续的电流输出,能耗相比脉冲电磁阀仍然很高,如果利用单片机实现对脉冲电磁阀的控制成为急需解决的问题。
Although some electrical appliances, such as the control circuit of a fully automatic washing machine with a single-chip microcomputer,
实用新型内容 Utility model content
本实用新型的目的是针对现有技术中存在的技术缺陷,而提供一种结构简单、控制稳定的基于可编程控制器的脉冲电磁阀控制电路。 The purpose of the utility model is to provide a programmable controller-based pulse solenoid valve control circuit with simple structure and stable control in view of the technical defects in the prior art. the
为实现本实用新型的目的所采用的技术方案是: The technical scheme adopted for realizing the purpose of this utility model is:
一种基于可编程控制器的脉冲电磁阀控制电路,包括断电保护电路、可产生控制脉冲信号和正脉冲信号的单片机,两动触点与所述的正脉冲信号输出串联的双刀双掷继电器,与所述的控制脉冲信号输出相连且可受控使双刀双掷开关动作的电子开关,其中,所述的双刀双掷继电器的正极侧的常开触点和负极侧的常闭触点分别与脉冲电磁阀的正极连通,所述的双刀双掷继电器的负极侧的常闭触点和正极侧的常开触点分别与脉冲电磁阀的负极连通。 A pulse solenoid valve control circuit based on a programmable controller, including a power-off protection circuit, a single-chip microcomputer that can generate a control pulse signal and a positive pulse signal, and a double-pole double-throw relay with two moving contacts connected in series with the positive pulse signal output , an electronic switch that is connected to the output of the control pulse signal and can be controlled to make the double-pole double-throw switch act, wherein the normally open contact on the positive side of the double-pole double-throw relay and the normally closed contact on the negative side The points are respectively communicated with the positive pole of the pulse solenoid valve, and the normally closed contact on the negative pole side and the normally open contact on the positive pole side of the double pole double throw relay are respectively communicated with the negative pole of the pulse solenoid valve. the
所述的电子开关包括第一电容C1,第二电容C2,开关晶体管T1,第一电阻RB和第二电阻RC,所述的开关晶体管T1的源极串联第一电容C1后与单片机的控制脉冲输出连接,所述的第一电阻RB一端与电源正极连接,另一端接入第一电容C1和源极间,所述的开关晶体管T1的门极串联电阻Rc后与电源正极连接,同时,所述的开关晶体管的门极还依次串联第二电容C2和所述的双刀双掷继电器的线圈后接地,所述的开关晶体管的漏极接地。 The electronic switch includes a first capacitor C1, a second capacitor C2, a switching transistor T1, a first resistor R B and a second resistor R C , and the source of the switching transistor T1 is connected in series with the first capacitor C1 to the microcontroller. Control pulse output connection, one end of the first resistor RB is connected to the positive pole of the power supply, and the other end is connected between the first capacitor C1 and the source, and the gate of the switching transistor T1 is connected in series with the resistor Rc to the positive pole of the power supply. At the same time, the gate of the switching transistor is also connected in series with the second capacitor C2 and the coil of the double-pole double-throw relay to be grounded, and the drain of the switching transistor is grounded.
一种如要求1所述的脉冲电磁阀控制电路的控制方法,包括以下步骤,
A control method of a pulse solenoid valve control circuit as claimed in
1)单片机输出一个控制脉冲信号给电子开关使其打开并驱动双刀双掷开关动作将所述的脉冲电磁阀与单片机的正脉冲信号输出端短时间正向连通; 1) The single-chip microcomputer outputs a control pulse signal to the electronic switch to make it open and drive the double-pole double-throw switch action to connect the pulse solenoid valve with the positive pulse signal output terminal of the single-chip microcomputer in a short time;
2)单片机至少输出两个正脉冲控制信号驱动脉冲电磁阀开启; 2) The microcontroller outputs at least two positive pulse control signals to drive the pulse solenoid valve to open;
3)当需要关闭脉冲电磁阀时,单片机控制电子开关关闭以使脉冲电磁阀与单片机的正脉冲信号输出端反向连通,然后单片机输出至少两个正脉冲驱动脉冲电磁阀关闭。 3) When the pulse solenoid valve needs to be closed, the single-chip microcomputer controls the electronic switch to close so that the pulse solenoid valve is in reverse communication with the positive pulse signal output end of the single-chip microcomputer, and then the single-chip microcomputer outputs at least two positive pulses to drive the pulse solenoid valve to close. the
还包括当突遇停电时单片机关闭电子开关以使脉冲电磁阀与单片机的正脉冲信号输出端反向连通且断电保护电路通过单片机输出至少两个正脉冲驱动脉冲电磁阀关闭之步骤。 It also includes the step of turning off the electronic switch by the single-chip microcomputer to make the pulse solenoid valve communicate with the positive pulse signal output end of the single-chip microcomputer in reverse, and the power-off protection circuit outputs at least two positive pulses through the single-chip microcomputer to drive the pulse solenoid valve to close. the
还包括在通电后单片机立刻通过继电器向脉冲阀发出至少两个正脉冲以确保脉冲阀起始关闭之步骤。 It also includes the step of sending at least two positive pulses to the pulse valve through the relay immediately after the power is turned on, so as to ensure the initial closing of the pulse valve. the
与现有技术相比,本实用新型的有益效果是: Compared with the prior art, the beneficial effects of the utility model are:
本实用新型利用双刀双掷继电器的脉冲反向功能,可以实现一个正脉冲输出对脉冲电磁阀的双动作控制,简化了电路设计,同时也以便捷地在现有的设计上对电磁阀进行更换,成本低且相应改进小,易于实现,能有效实现脉冲电 磁阀的优势。 The utility model utilizes the pulse reverse function of the double-pole double-throw relay, which can realize the double-action control of a positive pulse output to the pulse solenoid valve, simplifies the circuit design, and at the same time can conveniently control the solenoid valve on the existing design. Replacement, low cost and corresponding improvement is small, easy to implement, and can effectively realize the advantages of the pulse solenoid valve. the
附图说明 Description of drawings
图1所示为本实用新型的控制电路电磁阀开启瞬间电流流向示意图; Fig. 1 shows that the control circuit solenoid valve of the present utility model opens the instantaneous current flow diagram;
图2所示为本实用新型的控制电路电磁阀关闭瞬间电流流向示意图; Fig. 2 shows that the control circuit solenoid valve of the present utility model closes the momentary current flow schematic diagram;
具体实施方式 Detailed ways
以下结合附图和具体实施例对本实用新型作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model. the
如图1、2所示,本实用新型基于可编程控制器的脉冲电磁阀控制电路包括断电保护电路、可产生控制脉冲信号和正脉冲信号的单片机,两动触点与所述的正脉冲信号输出串联的双刀双掷继电器,与所述的控制脉冲信号输出相连且可受控使双刀双掷开关动作的电子开关,其中,所述的双刀双掷继电器的正极侧的常开触点和负极侧的常闭触点分别与脉冲电磁阀的正极连通,所述的双刀双掷继电器的负极侧的常闭触点和正极侧的常开触点分别与脉冲电磁阀的负极连通。其中,所述的断电保护电路可采用现有技术,如现有自动洗衣机的设计,在此不再赘述。对于单片机,可使用任意型号,只要进行简单编程即可实现本实用新型之目的。如果断电保护电路的电能裕量不足,在洗衣机原有的断电保护电路的电容上并联电容或者增大原电容。 As shown in Figures 1 and 2, the pulse solenoid valve control circuit based on the programmable controller of the present invention includes a power-off protection circuit, a single-chip microcomputer that can generate a control pulse signal and a positive pulse signal, two moving contacts and the positive pulse signal The double-pole double-throw relay output in series is an electronic switch that is connected to the control pulse signal output and can be controlled to make the double-pole double-throw switch act, wherein the normally open contact on the positive side of the double-pole double-throw relay The normally closed contacts on the negative side and the negative pole side are respectively communicated with the positive pole of the pulse solenoid valve, and the normally closed contacts on the negative pole side of the double pole double throw relay and the normally open contacts on the positive pole side are respectively communicated with the negative pole of the pulse solenoid valve . Wherein, the power-off protection circuit can adopt the existing technology, such as the design of the existing automatic washing machine, which will not be repeated here. For the single-chip microcomputer, any model can be used, as long as simple programming is carried out, the purpose of the utility model can be realized. If the power margin of the power-off protection circuit is insufficient, connect a capacitor in parallel with the original power-off protection circuit capacitor of the washing machine or increase the original capacitance. the
利用双刀双掷继电器的脉冲反向功能,可以实现一个正脉冲输出对脉冲电磁阀的双动作控制,简化了电路设计,同时也以便捷地在现有的设计上对电磁阀进行更换,成本低且相应改进小,易于实现,能有效实现脉冲电磁阀的优势。 Utilizing the pulse reverse function of the double-pole double-throw relay, a positive pulse output can be used to control the double action of the pulse solenoid valve, which simplifies the circuit design, and at the same time, it is convenient to replace the solenoid valve on the existing design, and the cost is low. Low and the corresponding improvement is small, easy to implement, and can effectively realize the advantages of pulse solenoid valves. the
作为优选方案,所述的电子开关包括第一电容C1,第二电容C2,开关晶体管T1,第一电阻RB和第二电阻RC,所述的开关晶体管T1的源极串联第一电容C1后与单片机的控制脉冲输出连接,所述的第一电阻RB一端与电源正极(Ucc)连接,另一端接入第一电容C1和源极间,所述的开关晶体管T1的门极串联电阻Rc后与电源正极连接,同时,所述的开关晶体管的门极还依次串联第二电容C2和所述的双刀双掷继电器的线圈后接地,所述的开关晶体管的漏极接地。本实用新型采用的电子开关电路结构简单、成熟,因为单片机只能直接输出一个短时持续5V电压,所以通过电子开关电路即可实现继电器动作需要12V短时(大约1-2秒)持续电压,继而完成脉冲输出。 As a preferred solution, the electronic switch includes a first capacitor C1, a second capacitor C2, a switch transistor T1, a first resistor R B and a second resistor R C , and the source of the switch transistor T1 is connected in series with the first capacitor C1 Afterwards, it is connected to the control pulse output of the single-chip microcomputer, one end of the first resistor RB is connected to the positive pole of the power supply (Ucc), and the other end is connected between the first capacitor C1 and the source, and the gate series resistor of the switching transistor T1 Rc is then connected to the positive pole of the power supply, and at the same time, the gate of the switch transistor is also connected in series with the second capacitor C2 and the coil of the double-pole double-throw relay, and then grounded, and the drain of the switch transistor is grounded. The structure of the electronic switch circuit adopted by the utility model is simple and mature, because the single-chip microcomputer can only directly output a short-term continuous voltage of 5V, so the relay action can be realized through the electronic switch circuit and requires a short-term (about 1-2 seconds) continuous voltage of 12V. Then complete the pulse output.
其中,脉冲电磁阀工作原理:脉冲电磁阀由电磁线圈、永久磁铁、阀杆、弹簧、阀芯和阀体等组成。其作用是在脉冲信号的作用下控制水流的通断。当正向脉冲信号输入时,电磁线圈与永久磁铁的磁场相互抵消,阀杆在弹簧力作用下推动阀芯运动,关闭阀口;当反向脉冲信号输入时,电磁线圈与永久磁铁的磁场相互叠加,阀杆在磁力作用下将阀芯吸回,打开阀口。阀杆在阀口打开或关闭后,在永久磁铁的磁力作用下保持在打开或关闭位置。 Among them, the working principle of the pulse solenoid valve: the pulse solenoid valve is composed of a solenoid coil, a permanent magnet, a valve stem, a spring, a valve core and a valve body. Its function is to control the on-off of the water flow under the action of the pulse signal. When the positive pulse signal is input, the magnetic field of the electromagnetic coil and the permanent magnet cancel each other, and the valve stem pushes the valve core to move under the spring force to close the valve port; when the reverse pulse signal is input, the magnetic field of the electromagnetic coil and the permanent magnet interact with each other. Superimposed, the valve stem sucks the valve core back under the action of the magnetic force, opening the valve port. After the valve stem is opened or closed, it is held in the open or closed position by the magnetic force of the permanent magnet. the
本实用新型的脉冲电磁阀控制电路工作过程如下: The working process of the pulse solenoid valve control circuit of the present utility model is as follows:
1)如图1所示,单片机输出一个控制脉冲信号给电子开关使其打开并驱动双刀双掷开关动作将所述的脉冲电磁阀与单片机的正脉冲信号输出端短时间正向连通; 1) As shown in Figure 1, the single-chip microcomputer outputs a control pulse signal to the electronic switch to turn it on and drive the double-pole double-throw switch action to connect the pulse solenoid valve with the positive pulse signal output terminal of the single-chip microcomputer for a short time;
2)单片机至少输出两个正脉冲控制信号驱动脉冲电磁阀开启; 2) The microcontroller outputs at least two positive pulse control signals to drive the pulse solenoid valve to open;
3)如图2所示,当需要关闭脉冲电磁阀时,单片机控制电子开关关闭以使脉冲电磁阀与单片机的正脉冲信号输出端反向连通,然后单片机输出至少两个正脉冲驱动脉冲电磁阀关闭。 3) As shown in Figure 2, when the pulse solenoid valve needs to be closed, the single-chip microcomputer controls the electronic switch to close so that the pulse solenoid valve is in reverse communication with the positive pulse signal output end of the single-chip microcomputer, and then the single-chip microcomputer outputs at least two positive pulses to drive the pulse solenoid valve closure. the
作为优选方案,还包括当突遇停电时单片机关闭电子开关以使脉冲电磁阀与单片机的正脉冲信号输出端反向连通且断电保护电路通过单片机输出至少两个正脉冲驱动脉冲电磁阀关闭之步骤,利用现有的断电保护电路可以简单实现脉冲电磁阀的断电关闭,提高了电磁阀使用的安全性。 As a preferred solution, it also includes that the single-chip microcomputer closes the electronic switch so that the pulse solenoid valve is connected to the positive pulse signal output end of the single-chip microcomputer in reverse and the power-off protection circuit outputs at least two positive pulses through the single-chip microcomputer to drive the pulse solenoid valve to close. The first step is to use the existing power-off protection circuit to simply realize the power-off shutdown of the pulse solenoid valve, which improves the safety of the solenoid valve. the
作为优选方案,还包括在通电后单片机立刻通过继电器向脉冲阀发出至少两个正脉冲以确保脉冲阀起始关闭之步骤,在开机即对脉冲电磁阀自检式关闭更是进一步提升了其使用稳定性。 As a preferred solution, it also includes the step of sending at least two positive pulses to the pulse valve through the relay immediately after the power is turned on, so as to ensure the initial closing of the pulse valve, and the self-checking closure of the pulse solenoid valve when the power is turned on further improves its use. stability. the
以上所述仅是本实用新型的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these Improvement and retouching should also be regarded as the protection scope of the present utility model. the
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103292008A (en) * | 2013-06-26 | 2013-09-11 | 中国人民解放军军事交通学院 | Pulse electromagnetic valve control circuit based on programmable controller and control method of the pulse electromagnetic valve control circuit |
CN107461540A (en) * | 2017-09-12 | 2017-12-12 | 广东粤电靖海发电有限公司 | A kind of high row's ventilation valve control system of million power generator turbines |
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2013
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103292008A (en) * | 2013-06-26 | 2013-09-11 | 中国人民解放军军事交通学院 | Pulse electromagnetic valve control circuit based on programmable controller and control method of the pulse electromagnetic valve control circuit |
CN103292008B (en) * | 2013-06-26 | 2015-03-11 | 中国人民解放军军事交通学院 | Pulse electromagnetic valve control circuit based on programmable controller and control method of the pulse electromagnetic valve control circuit |
CN107461540A (en) * | 2017-09-12 | 2017-12-12 | 广东粤电靖海发电有限公司 | A kind of high row's ventilation valve control system of million power generator turbines |
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