CN104611806B - Flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl and by its obtained fabric and preparation method - Google Patents

Flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl and by its obtained fabric and preparation method Download PDF

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CN104611806B
CN104611806B CN201510079381.1A CN201510079381A CN104611806B CN 104611806 B CN104611806 B CN 104611806B CN 201510079381 A CN201510079381 A CN 201510079381A CN 104611806 B CN104611806 B CN 104611806B
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fiber
yarn
retardant
aromatic
high temperature
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CN104611806A (en
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吴佳
汪晓峰
钱春芳
陈晟晖
张光旭
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Zhongfang New Materials Co ltd
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Shanghai Tanlon Fiber Co Ltd
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Abstract

The present invention relates to a kind of flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl and by its obtained fabric and clothes, and their preparation method.The present invention relates to a kind of yarn, and it is included:High temperature resistant inherent fire-retardant fiber (A);Conventional flame retardant fiber (B), the conventional flame retardant fiber are selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre;Flame retardant cellulose fiber (C).The yarn of the present invention is mainly applied and is prepared in permanent fire retardant, the protection camouflage fabric and clothes that wear-resisting, comfort property is good.

Description

Flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl and knitted as made from it Thing and preparation method
Technical field
The present invention relates to a kind of flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl and by its obtained fabric And clothes, and their preparation method.Mainly application is prepared in permanent fire retardant to the yarn of the present invention, wear-resisting, comfort property is good Protection camouflage fabric and clothes.
Background technology
Fire fighter, emergency response personnel, racing car personnel, army personnel, industrial production personnel are often exposed to flame Or in high temperature, the protective garment or protective article that they need are in addition to needing with high temperature resistant and permanent fire retardant performance, also Need that there is excellent anti-wear performance, simultaneously because the violent motion of human body and high temperature applicationss cause the amount of sweat of human body to arrange at double Go out, also need to have good comfortableness, penetrability, gas permeability for the fabric of such a occasion and eliminate the work(such as peculiar smell Energy.
What fabric or clothes currently used for such use used is mostly that cotton or cotton are fire-retardant with being done after other chemical fibre blending The product of arrangement, there is cotton easily mould, intensity difference, the defects of flame retardant effect is not lasting, and heat resistanceheat resistant performance is bad.And washed using fire-retardant The fibers such as synthetic fibre, nylon, because molten drop phenomenon is obvious, to produce secondary injury.What is used at present has high-temperature fibre (such as aromatics Polyamide-based fiber, polyimide fiber and its modified fibre, polyazole fiber, carbon fiber preoxided thread etc.), can solve permanent The problem of fire-retardant and thermal protection, but deposited in terms of printing and dyeing property (such as dyeing dye uptake, dyeing color fastness and bright degree) Being contaminated on more difficult, dark color can not be contaminated, color fastness is low, and dye uptake is low, poor reproducibility, cost height (more than 250 DEG C of glass transition temperature, Dyeing temperature is high) the defects of;In addition, wearing discomfort using above-mentioned high-temperature fibre, it also counteracts that above-mentioned high temperature resistant is fine Tie up batch application of the product in above-mentioned field.
There is sulfuryl comprising the aromatic polymer fiber containing sulfuryl, although glass transition temperature is higher than rod iron fiber, Sulfuryl is easily painted.The fiber (nylon, terylene, acrylic fibers) of poor fire can reduce cost, there is provided printing and dyeing property, viscose can provide Comfortableness.
The content of the invention
In view of above-mentioned problem of the prior art, it is an object of the invention to provide a kind of fibre with excellent high temperature resistance performance Dimension, and the yarn comprising such a fiber, fabric and product.The fiber with excellent high temperature resistance performance of the present invention contains for one kind The aromatic polymer fiber of sulfuryl, the fiber has higher glass transition temperature, excellent resistance to elevated temperatures, simultaneously because dividing Sulfuryl in subchain be present, make fiber easy dyeing.It is fine compared with the aromatic polymer containing sulfuryl to add fire resistance in the yarn simultaneously Other fibers of difference are tieed up, such as nylon, terylene, acrylic fibers, the cost of yarn can be reduced;In addition, cellulose fiber is added in the yarn Dimension, the snugness of fit of yarn can be increased.
The present invention relates to a kind of yarn, and it is included:
High temperature resistant inherent fire-retardant fiber (A);
Conventional flame retardant fiber (B), the conventional flame retardant fiber are selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre;
Flame retardant cellulose fiber (C).
Preferably, the high temperature resistant inherent fire-retardant fiber (A) includes a kind of low-intensity high temperature resistant inherent fire-retardant fiber (A1) With a kind of high-strength high temperature-resistant inherent fire-retardant fiber (A2), the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is less than Equal to below 10cN/dtex, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex.
Preferably, the glass transition temperature of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is more than 250 DEG C.
Preferably, the LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) be more than 26, more preferably 33 with On.
Preferably, the LOI values of the conventional flame retardant fiber (B) are more than 26.
Preferably, the fibrous fracture intensity of the conventional flame retardant fiber (B) is more than 4.5cN/dtex.
Preferably, in the yarn by weight, it is conventional containing high temperature resistant inherent fire-retardant fiber (A) 25wt%-45wt% Fire resistance fibre (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 15wt%-35wt%.
Preferably, in the yarn by weight, containing low-intensity high temperature resistant inherent fire-retardant fiber (A1) 20wt%- 40wt%, high-strength high temperature-resistant inherent fire-retardant fiber (A2) 5wt%-25wt%, conventional flame retardant fiber (B) 20wt%-40wt%, Flame retardant cellulose fiber (C) 15wt%-35wt%.
Preferably, conductive fiber is included in the yarn.
Preferably, the content of the conductive fiber in the yarn is 0.5-5%, preferably 1-4%, more preferably 2-3%.
Preferably, the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is selected from the aromatic polymer fiber containing sulfuryl (A11), meta-aromatic polyamide fiber (A12), polyoxadiazole fibers (A13), polyphenylene sulfide fibre (A14), polyimides Fiber (A15), or the mixing of above-mentioned one or more kinds of fibers.
Preferably, included in the polyoxadiazole fibers (A13) by the chemical unit of molal quantity 50% as cyclic aromatic or Heterocyclic aromatic ring element;It is furthermore preferred that the polyoxadiazole fibers (A13) are Ju Fang oxadiazole fibers.
Preferably, the high-strength high temperature-resistant inherent fire-retardant fiber (A2) be selected from p -aromatic polyamide fiber (A21), Polyparaphenylene's Benzo-dioxazole fiber (A22), carbon fiber (A23), or the mixing of above-mentioned one or more kinds of fibers.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl is made by the aromatic polymer containing sulfuryl, institute The aromatic polymer containing sulfuryl is stated to be polymerized by following three kinds of monomers:
The aromatic monomer (a) containing two amidos of meta;
Monomer (b) containing sulfuryl and amino;
The aromatic monomer containing dicarboxyl acid groups or its halides (c) of contraposition;
In the aromatic polymer containing sulfuryl, the mass percentage content of sulfuryl in the polymer is 4-10%.
Preferably, in the yarn, contain by weight, described aromatic polymer fiber (A11) 70- containing sulfuryl 30%, polyphenylene sulfide fibre (B) 30-70%;It is furthermore preferred that in the yarn, contain by weight, the fragrant adoption containing sulfuryl Compound fiber (A) 60-40%, polyphenylene sulfide fibre (B) 40-60%.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta The fragrant ring hydrogen of race's monomer (a) is independently by selected from halogen, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitre One or more of base, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy substituent substitutes or not taken Generation.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta Race's monomer (a) is m-phenylene diamine (MPD), or includes the mixing meta-aromatic diamine monomer of 80 moles of more than % m-phenylene diamine (MPD)s.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the monomer containing sulfuryl and amino (b) it is R, R '-diaminodiphenylsulfone.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described R, R '-diaminodiphenylsulfone choosing From 3,3 '-diaminodiphenylsulfone, 4,4 '-diaminodiphenylsulfone or their mixture.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described contraposition contains dicarboxyl acid groups Aromatic monomer or its halides (c) fragrant ring hydrogen independently by selected from halogen, C1-C4 alkyl, C1-C4 alcoxyls One or more of base, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy Substituent substitutes or not substituted.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described contraposition contains dicarboxyl acid groups Aromatic monomer or its halides (c) be paraphthaloyl chloride, or include the mixing of 80 moles of more than % paraphthaloyl chlorides The aromatic monomer containing dicarboxyl acid groups or its halides of contraposition.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta The mole sum and the aromatic series list containing dicarboxyl acid groups of contraposition of race's monomer (a) and the monomer (b) containing sulfuryl and amino The ratio of the mole of body or its halides (c) is 1:0.98-1:1.01, preferably 1:1.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the virtue containing two amidos of described meta The ratio between fragrant race's monomer (a) and the mole of monomer (b) containing sulfuryl and amino are 50-80:20-50, preferably 60-75:25:40, More preferably 70-75:25-30.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl has more than 300 DEG C of glass transition temperature, excellent Select more than 320 DEG C of glass transition temperature, more preferably more than 340 DEG C, most preferably more than 345 DEG C.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl has more than 4cN/dtex intensity, preferably More than 4.5cN/dtex.
Preferably, the fineness of the aromatic polymer fiber (A11) containing sulfuryl is 1.5D-5D.
Preferably, the length of the aromatic polymer fiber (A11) containing sulfuryl is 38mm-102mm.
Preferably, the flame retardant cellulose fiber (C) is selected from native cellulose fibre and/or regenerated celulose fibre, its Anti-flaming function can be obtained by final finishing, or added fire retardant in spinning process and obtained.
Preferably, the flame retardant cellulose fiber (C) is selected from FRC, flame-retardant cotton fiber, fire-retardant flaxen fiber.
Preferably, the conductive fiber is selected from metallic fiber, carbon fiber, carbon fiber/nylon composite fibre, carbon fiber/and washed Synthetic fibre composite fibre.
Preferably, the carbon fiber/nylon composite fibre, carbon fiber/terylene composite fibre are skin-core structure.
The invention further relates to a kind of preparation method of above-mentioned yarn, methods described includes:
(i) fibre blend is formed, the fibre blend includes high temperature resistant inherent fire-retardant fiber (A), and conventional flame retardant is fine Tie up (B), flame retardant cellulose fiber (C);And
(ii) by the fibre blend spun yarn;
The conventional flame retardant fiber is selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre.
Preferably, the high temperature resistant inherent fire-retardant fiber (A) includes a kind of low-intensity high temperature resistant inherent fire-retardant fiber (A1) With a kind of high-strength high temperature-resistant inherent fire-retardant fiber (A2), the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is less than Equal to below 10cN/dtex, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex.
Preferably, the glass transition temperature of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is more than 250 DEG C.
Preferably, the LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) be more than 26, more preferably 33 with On.
Preferably, in the yarn by weight, it is conventional containing high temperature resistant inherent fire-retardant fiber (A) 25wt%-45wt% Fire resistance fibre (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 25wt%-40wt%.
Preferably, in the yarn by weight, containing low-intensity high temperature resistant inherent fire-retardant fiber (A1) 20wt%- 30wt%, high-strength high temperature-resistant inherent fire-retardant fiber (A2) 5wt%-15wt%, conventional flame retardant fiber (B) 20wt%-40wt%, Flame retardant cellulose fiber (C) 25wt%-40wt%.
Preferably, conductive fiber is included in the yarn.
Preferably, the content of the conductive fiber in the yarn is 0.5-5%, preferably 1-4%, more preferably 2-3%.
Preferably, the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is selected from the aromatic polymer fiber containing sulfuryl (A11), meta-aromatic polyamide fiber (A12), polyoxadiazole fibers (A13), polyphenylene sulfide fibre (A14), polyimides Fiber (A15), or the mixing of above-mentioned one or more kinds of fibers.
Preferably, the high-strength high temperature-resistant inherent fire-retardant fiber (A2) be selected from p -aromatic polyamide fiber (A21), Polyparaphenylene's Benzo-dioxazole fiber (A22), carbon fiber (A23), or the mixing of above-mentioned one or more kinds of fibers.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl is made by the aromatic polymer containing sulfuryl, institute The aromatic polymer containing sulfuryl is stated to be polymerized by following three kinds of monomers:
The aromatic monomer (a) containing two amidos of meta;
Monomer (b) containing sulfuryl and amino;
The aromatic monomer containing dicarboxyl acid groups or its halides (c) of contraposition;
In the aromatic polymer containing sulfuryl, the mass percentage content of sulfuryl in the polymer is 4-10%.
Preferably, in the yarn, contain by weight, described aromatic polymer fiber (A11) 70- containing sulfuryl 30%, polyphenylene sulfide fibre (B) 30-70%;It is furthermore preferred that in the yarn, contain by weight, the fragrant adoption containing sulfuryl Compound fiber (A) 60-40%, polyphenylene sulfide fibre (B) 40-60%.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta The fragrant ring hydrogen of race's monomer (a) is independently by selected from halogen, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitre One or more of base, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy substituent substitutes or not taken Generation.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta Race's monomer (a) is m-phenylene diamine (MPD), or includes the mixing meta-aromatic diamine monomer of 80 moles of more than % m-phenylene diamine (MPD)s.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the monomer containing sulfuryl and amino (b) it is R, R '-diaminodiphenylsulfone.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described R, R '-diaminodiphenylsulfone choosing From 3,3 '-diaminodiphenylsulfone, 4,4 '-diaminodiphenylsulfone or their mixture.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described contraposition contains dicarboxyl acid groups Aromatic monomer or its halides (c) fragrant ring hydrogen independently by selected from halogen, C1-C4 alkyl, C1-C4 alcoxyls One or more of base, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy Substituent substitutes or not substituted.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, described contraposition contains dicarboxyl acid groups Aromatic monomer or its halides (c) be paraphthaloyl chloride, or include the mixing of 80 moles of more than % paraphthaloyl chlorides The aromatic monomer containing dicarboxyl acid groups or its halides of contraposition.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the fragrance containing two amidos of the meta The mole sum and the aromatic series list containing dicarboxyl acid groups of contraposition of race's monomer (a) and the monomer (b) containing sulfuryl and amino The ratio of the mole of body or its halides (c) is 1:0.98-1:1.01, preferably 1:1.
Preferably, in the aromatic polymer fiber (A11) containing sulfuryl, the virtue containing two amidos of described meta The ratio between fragrant race's monomer (a) and the mole of monomer (b) containing sulfuryl and amino are 50-80:20-50, preferably 60-75:25:40, More preferably 70-75:25-30.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl has more than 300 DEG C of glass transition temperature, excellent Select more than 320 DEG C of glass transition temperature, more preferably more than 340 DEG C, most preferably more than 345 DEG C.
Preferably, the aromatic polymer fiber (A11) containing sulfuryl has more than 4cN/dtex intensity, preferably More than 4.5cN/dtex.
The invention further relates to a kind of fabric for including above-mentioned yarn.
Preferably, the fabric weight 150-350gsm, more preferably preferably 170-300gsm, 210-280gsm.
Preferably, the fabric is selected from woven fabric, knitted fabric.
The invention further relates to the clothing item for including above-mentioned yarn.
Preferably, the clothing item can be used as fire-entry suit, racing car clothes, army personnel's clothes, industrial production personnel's clothes.
Embodiment
The present invention can be more readily understood by the content referring to the application embodiment, but it is of the invention and unlimited In specific method described herein and/or shown, condition or parameter, and term used herein is merely to citing Mode describes embodiment, can not limit the claimed technical scheme of the application claim.Hereinafter, will retouch State according to the flame-retardant yarn comprising the aromatic polymer fiber containing sulfuryl of the present invention and by its obtained fabric and clothes, with And their preparation method.
High temperature resistant inherent fire-retardant fiber (A)
High temperature resistant inherent fire-retardant fiber (A) of the present invention, refer to that fiber is special due to the molecular structure of fibre-forming polymer Point, and per se with the performance of heat-resistant fireproof, high temperature resistant inherent fire-retardant fiber (A) is different from common nylon, terylene, acrylic fibers warp Later arrange and obtain fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre.
High temperature resistant inherent fire-retardant fiber (A) employed in the yarn of the present invention is preferably by a kind of low-intensity high temperature resistant essence Fire resistance fibre (A1) and a kind of high-strength high temperature-resistant inherent fire-retardant fiber (A2) composition.
Preferably, the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is less than or equal to below 10cN/dtex, glass For glass temperature more than 250 DEG C, LOI values are more than 26, more preferably more than 33.
Preferably, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex.
Preferably, the low-intensity high temperature resistant inherent fire-retardant fiber (A1) is selected from the aromatic polymer fiber containing sulfuryl (A11), meta-aromatic polyamide fiber (A12), polyoxadiazole fibers (A13), polyphenylene sulfide fibre (A14), polyimides Fiber (A15), or the mixing of above-mentioned one or more kinds of fibers.
Preferably, the high-strength high temperature-resistant inherent fire-retardant fiber (A2) be selected from p -aromatic polyamide fiber (A21), Polyparaphenylene's Benzo-dioxazole fiber (A22), carbon fiber (A23), or the mixing of above-mentioned one or more kinds of fibers.
The specific species of above-mentioned high temperature resistant inherent fire-retardant fiber (A) is described below.
Aromatic polymer fiber (A11) containing sulfuryl
In aromatic polymer fiber (A11) of the present invention containing sulfuryl, the aromatic polymer containing sulfuryl It is polymerized by following three kinds of monomers:
The aromatic monomer a containing two amidos of meta;
Monomer b containing sulfuryl and amino;
The aromatic monomer containing dicarboxyl acid groups or its halides c of contraposition.
Preferably, the aromatic monomer a containing two amidos of the meta preferably is selected from m-phenylene diamine (MPD), 3,4 '-diaminourea two Phenylate, and the derivative with substituents such as halogen, the alkyl that carbon number is 1-4 on aromatic rings.Further, it is described The fragrant ring hydrogen of the aromatic monomer (c) containing two amidos of meta can be independently by following one or more following Substituent substitutes or not substituted, and these substituents include halogen, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitre One or more of base, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy substituent substitutes or not taken Generation.It is furthermore preferred that the aromatic monomer a containing two amidos of the meta is m-phenylene diamine (MPD), or comprising between 80 moles of more than % The mixing meta-aromatic diamine monomer of phenylenediamine.
Preferably, the monomer (b) containing sulfuryl and amino preferably is selected from R, R '-diaminodiphenylsulfone (DDS), double (ammonia Phenoxyl phenyl) sulfone (BAPS) or its mixture.Described R, R '-diaminodiphenylsulfone be selected from 3,3 '-diaminodiphenylsulfone, 4,4 '-diaminodiphenylsulfone or their mixture.Wherein, it is preferably only R, R '-diaminodiphenylsulfone or contains 80 moles of % More than, monomer of the mixing containing sulfuryl and amino of preferably 90 moles more than % R, R '-diaminodiphenylsulfone.
Preferably, the aromatic monomer containing dicarboxyl acid groups of contraposition or its halides c are for example to align isophthalic diformazan Sour chloride, terephthalic acid (TPA) bromide etc., there is the substitutions such as halogen, the alkyl that carbon number is 1-4 on these aromatic rings The derivative of base.Further, the aromatic monomer containing dicarboxyl acid groups of the contraposition or the aromatic rings of its halides (b) On hydrogen independently can be substituted or do not substituted by the following substituent of following one or more, these substituents include halogen Element, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonyl Base alkoxy.Wherein, the aromatic monomer containing dicarboxyl acid groups of preferably described contraposition or its halides (b) are terephthaldehyde Acyl chlorides contains dicarboxyl with other contrapositions in itself or comprising 80 moles of more than %, preferably 90 moles more than % paraphthaloyl chloride The mixture of the aromatic monomer of acid groups or its halides (b).
Other aromatic monomers containing two amidos can also be added in the polymerisation of aromatic polymer containing sulfuryl (c) m-phenylene diamine (MPD), 3,4 '-diaminodiphenyl ether etc., preferably are selected from, and is with halogen, carbon number on these aromatic rings The derivative of the substituents such as 1-4 alkyl.Further, the fragrance of the aromatic monomer (c) containing two amidos of the meta Ring hydrogen independently can be substituted or do not substituted by the following substituent of following one or more, and these substituents include halogen Element, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonyl Base alkoxy.Wherein, it is preferably only m-phenylene diamine (MPD) or containing 80 moles of more than %, preferably 90 moles more than % m-phenylene diamine (MPD) Mix meta-aromatic diamine monomer.
The present invention can also add other copolymer compositions in the course of the polymerization process, for example, p-phenylenediamine, 2,5- diaminochlorobenzenes, The benzene derivatives such as 2,5- diaminourea bromobenzenes, aminomethoxy aniline, 1,5- naphthylenediamines, 4,4 '-diaminodiphenyl ether, 4,4 '-two Aminoben-zophenone, 4,4 '-diamino-diphenyl amine, 4,4 '-diaminodiphenyl-methane, isophthalic acid chloride, 1,3- naphthalenes Dicarboxylic acid chlorides, 3,3 '-biphenyl dicarboxylic acid chloride, 3,3 '-diphenyl ether dicarboxylic acid chlorides etc..
In some preferred embodiments, the aromatic monomer a containing two amidos of the meta is with containing sulfuryl and ammonia The aromatic monomer containing dicarboxyl acid groups of the monomer b of base mole sum and contraposition or its halides c mole Ratio is 1:0.98-1:1.01, preferably 1:1.The aromatic monomer a containing two amidos of described meta is with containing sulfuryl and ammonia The ratio between monomer b mole of base is 50-80:20-50, preferably 60-75:25:40, more preferably 70-75:25-30.
The aromatic polymer fiber containing sulfuryl of the present invention has more than 300 DEG C of a glass transition temperature, preferably 320 DEG C with On glass transition temperature, more preferably more than 340 DEG C, most preferably more than 345 DEG C.
Aromatic polymer fiber of the present invention containing sulfuryl has more than 4CN/dtex intensity, preferably 4.5CN/ More than dtex, more preferably more than 5cN/dtex.
There is no particular limitation for the polymerization methodses of fibre-forming polymer by the present invention, for example, can by with polymerisation in solution, The modes such as interfacial polymerization are manufactured.The common process of this area is used for the process conditions of polycondensation reaction, polycondensation is anti- The temperature answered can be≤60 DEG C, preferably≤30 DEG C, more preferably≤0 DEG C.
The length of the fiber, preferably in the range of 2-120mm, more preferably 38-102mm.Fibre length is less than 2mm When, the complexing deficiency between fiber, causes insufficient strength, this is undesirable sometimes.And during more than 120mm, it some times happens that Fiber detaching is bad, and this is also undesirable.
In addition, the filament denier of the Aromatic High-temperature Resistant Fibers containing sulfuryl, it is conceived to when fiber combs or during acupuncture It is difficult to cause the intensity of fiber fracture of wire, heat-resistant filter not reduce, preferably 0.1-15 denier, more preferably 1.5-5 denier.Namely Say, when fiber number is less than 0.1 denier, fiber strength is low, therefore the intensity of fabric is deteriorated, and is undesirable.When fiber number is more than 15 denier, Will be excessively thick due to fiber number, it is irregular easily to occur fiber number during throwing, lacks stability of spinning process, and undesirable.
Aromatic polymer fiber of the present invention containing sulfuryl, possess permanent fire retardant and 250 degree of good high temperature resistants Property performance, limited oxygen index reaches 33, and burning is only carbonized no molten drop, and has good pliability, and fibre section itself In irregular oval type, fiber surface has groove, considerably increases the hygroscopicity and hydrofuge of fiber, has well comfortable Performance.Therefore, the aromatic polymer fiber containing sulfuryl and other heat-resistance and flame-retardant fibers are used in mixed way, fabric clothes can be strengthened The comfortableness effect of dress, and keep or lifted preferably fire-retardant thermal protective performance.
Meta-aromatic polyamide fiber (A12)
Bit-type fully aromatic polyamide is between bit-type fully aromatic polyamide fiber between the stoste dyeing of the composition present invention It is made up of a bit-type aromatic diamine composition and a bit-type aromatic dicarboxylic acid composition, is not damaging the scope of the object of the invention It is interior, other copolymer compositions of paratype etc. can also be copolymerized.
From the viewpoint of mechanical characteristic, heat resistance, anti-flammability, as bit-type all aromatic between the stoste dyeing of the present invention The raw material of Fypro particularly preferably uses that bit-type is entirely fragrant between principal component using mpd-i unit Fragrant polyamide.
As bit-type fully aromatic polyamide between being made up of mpd-i unit, a phenyl-diformyl isophthalic Diamine unit is preferably 90 moles of more than %, more preferably 95 moles of more than % of whole repeat units, is particularly preferably 100 moles of %.
Bit-type fully aromatic polyamide between bit-type fully aromatic polyamide fiber between the stoste dyeing of the composition present invention Manufacture method is not particularly limited, for example, can pass through bit-type aromatic diamine composition and a bit-type aromatic dicarboxylic acid by between The polymerisation in solution or interfacial polymerization of chlorine component as raw material etc. manufactures.
Polyoxadiazole fibers (A13)
In some embodiments it is preferred that polyoxadiazoles include polyoxadiazole homopolymer and copolymer, wherein coupling official Based on molal quantity at least 50% chemical unit is cyclic aromatic or heterocyclic aromatic ring element between rolling into a ball.
In some embodiments, the polyoxadiazole fibers include poly (arylene ether) -1,3,4- oxadiazole polymers, poly- Asia Aryl -1,2,4- oxadiazole polymers or their mixture.In some preferred embodiments, the polyoxadiazole is fine Dimension includes polyparaphenylene -1,3,4- oxadiazole polymers.Suitable polyoxadiazole fibers are commercially entitled with extensive stock Known to people, such as Oxalon, Arselon, Arselon-C and Arselon-S fiber.Preferably, the polyoxadiazole fibers (A13) it is Ju Fang oxadiazole fibers.
Polyphenylene sulfide fibre (A14)
PPS in the present invention refers to containing structural formula (I) expression to diphenyl sulfides such as diphenyl sulfide unit, isophthalic thio-ether units Polymer of the unit as repeat unit.
[structural formula (I)]
PPS can be homopolymer or with to the copolymers of both diphenyl sulfide unit and isophthalic thio-ether units, as long as and The purport of the present invention or copolymer or mixture with other fragrant family sulfides are not departed from.
As the PPS resin used in the present invention, from the viewpoint of heat resistance, durability, preferably using containing above-mentioned Repeat unit shown in structure formula (I) to 70 moles of more than % of diphenyl sulfide unit, more preferably 90 moles of more than %'s PPS resin.In this case, other copolymer compositions in PPS resin are preferably isophthalic thio-ether units, other aromatic thioether lists Member.
In addition, in the range of the effect of the present invention is not damaged, Nucleating Agent, delustering agent, face can be added in PPS resin Material, mould inhibitor, antiseptic, fire retardant or hydrophilizing agent etc..
Polyimide fiber (A15)
In some embodiments, preferable polyimides is by monomeric unit pyromellitic acid anhydride (PMDA) and oxo hexichol Amine
(ODA) formed and represented by having structure:
In another embodiment, polyimide fiber of the invention is included more than the full virtue of 80 weight % one or more Adoption acid imide, one or more full aromatic polyimides more than 90 weight % are complete more than 95 weight % one or more Aromatic polyimide, one or more full aromatic polyimides more than 99 weight %, more than 99.9 weight % one kind or more The full aromatic polyimide of kind, or 100 weight % one or more full aromatic polyimides.As used herein, term " full aromatics Polyimides " refers specifically to wherein infrared absorbencies of the acid imide C-N at 1375cm-1 with aligning the C-H of substitution in 1500cm-1 The ratio of the infrared absorbency at place is more than 0.51, and on wherein at least 95% main polymer chain between adjacent phenyl rings because covalent Key or ehter bond and the polyimides being bonded.
P -aromatic polyamide fiber (A21)
Contraposition aromatic polyamide of the present invention refers to equimolar ratio be entered by p-phenylenediamine and paraphthaloyl chloride Homopolymer obtained by row polymerisation and other a small amount of diamines are combined with p-phenylenediamine and other dimethyl chlorides and to benzene on a small quantity Dimethyl chloride combines the copolymer of gained.As rule, the usage amount of other diamines and other dimethyl chlorides at most can be About 10 moles of % of p-phenylenediamine or paraphthaloyl chloride, or may be slightly higher, precondition is only other diamines and two formyls Active group of the chlorine without interference polymerisation.Para-aramid also refers to other aromatic diamines and other aromatic diacid chlorides With reference to the copolymer of gained, for example, 2,6- naphthaloyl chlorides or chlorine paraphthaloyl chloride or dichloro paraphthaloyl chloride;Premise Condition is that other aromatic diamines and the existing amount of aromatic diacid chlorides will not cause unfavorable shadow to the characteristic of para-aramid Ring.Preferable para-aramid is PPTA homopolymer (PPD-T).
Additive can be used in fiber together with para-aramid, and it has been found that at most 10 weight %'s Other polymeric materials can be blended with aromatic polyamides, or can be used and (instead of aromatic polyamides containing 10% other diamines Diamines) or 10% other dimethyl chlorides (dimethyl chloride that instead of aromatic polyamides) copolymer.
Polyparaphenylene's Benzo-dioxazole fiber (A22)
Polyparaphenylene's Benzo-dioxazole fiber (A22) of the present invention refers to by diamino resorcin hydrochlorate (DAR) it is polymerized with terephthalic acid (TPA) (TPA) as raw material monomer.It is fine to polyparaphenylene's Benzo-dioxazole in the present invention Dimension (A22) has no particular limits.
Conventional flame retardant fiber (B)
Conventional flame retardant fiber (B) of the present invention refers to ordinary chemical fiber, and such as nylon, terylene, acrylic fibers are by resistance After firing final finishing, the obtained chemical fibre with flame-retardant nature.Preferably, the LOI values of the conventional flame retardant fiber (B) are More than 26.Preferably, the fibrous fracture intensity of the conventional flame retardant fiber (B) is more than 4.5cN/dtex.
Flame retardant cellulose fiber (C)
The flame retardant cellulose fiber (C) of the present invention is selected from native cellulose fibre and/or regenerated cellulose Fiber, its anti-flaming function can be obtained by final finishing, or added fire retardant in spinning process and obtained.Such as:Selected from resistance Fire viscose rayon, flame-retardant cotton fiber, fire-retardant flaxen fiber.
Conductive fiber (D)
In the other embodiment of the present invention, it is by weight percentage yarn weight that yarn of the invention, which also contains, 1-5%, preferably 1-4%, more preferably 2-3% conductive fiber are measured, the conductive fiber can reduce electrostatic and be gathered on fabric Tendency.
Preferably, the conductive fiber is selected from metallic fiber, carbon fiber, carbon fiber/nylon composite fibre, carbon fiber/and washed Synthetic fibre composite fibre.Preferably, the metallic fiber be selected from stainless steel fibre, carbon steel fiber, cast fiber, copper fiber, aluminum fiber, Nickel fiber, Aludirome fiber, high temperature alloy fiber.The form of the metallic fiber can be long fibre, chopped fiber, thick fibre Dimension, fine fibre, steel wool, heterotypic fibre etc., it is applied to the present invention.
Preferably, the carbon fiber/nylon composite fibre, carbon fiber/terylene composite fibre are skin-core structure.It is excellent at some In the embodiment of choosing, the fiber for assigning this antistatic characteristic is the sheath-core fibers for having nylon sheath and carbon core.
Carbon black composite conducting fiber of the present invention can be obtained commercially, as du pont company produces P-140 fibers, the Belltron B31 fibers of Japanese Zhong Fang companies production, the Tai Meida meta-aramids of the calm and peaceful company's production in Yantai Base conductive fiber.
Yarn
In embodiments of the invention, the yarn includes high temperature resistant inherent fire-retardant fiber (A), conventional flame retardant fiber (B), flame retardant cellulose fiber (C);The conventional flame retardant fiber is selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre.More preferably , the high temperature resistant inherent fire-retardant fiber (A) includes a kind of low-intensity high temperature resistant inherent fire-retardant fiber (A1) and a kind of high intensity High temperature resistant inherent fire-retardant fiber (A2), the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are less than or equal to 10cN/ Below dtex, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex.
In the yarn, low-intensity high temperature resistant inherent fire-retardant fiber (A1) can assign yarn excellent fire resistance; High-strength high temperature-resistant inherent fire-retardant fiber (A2) while yarn excellent fire resistance is assigned, due to its have it is higher strong Spend modulus and preferable high temperature dimensional stability, it is thus possible to be that yarn also has preferable high temperature dimensional stability;Conventional resistance Combustion fiber (B) can also reduce the production cost of yarn while yarn fire resistance is assigned;Fire-retardant fibre is added in the yarn Cellulose fiber can improve the snugness of fit of yarn.
The content of each component in yarn, it is preferred that, contain high temperature resistant inherent fire-retardant fiber in the yarn by weight (A) 25wt%-45wt%, conventional flame retardant fiber (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 15wt%-35wt%. It is furthermore preferred that, it is high containing low-intensity high temperature resistant inherent fire-retardant fiber (A1) 20wt%-40wt%. in the yarn by weight Intensity high temperature resistant inherent fire-retardant fiber (A2) 5wt%-25wt%, conventional flame retardant fiber (B) 20wt%-40wt%, fire resistance fibre Cellulose fiber (C) 25wt%-40wt%.
Wherein, the content of low-intensity high temperature resistant inherent fire-retardant fiber (A1) in the yarn is preferably in more than 20wt%, Below 30wt%., can be to yarn if being more than 30wt% if the content being less than 20wt%, does not reach effective fire resistance There is negative effect in printing and dyeing property and comfortableness.
The content of high-strength high temperature-resistant inherent fire-retardant fiber (A2) in the yarn is preferably 5wt%-15wt%, due to high-strength Degree high temperature resistant inherent fire-retardant fiber (A2) has high-modulus, high shear resistance and low thermal contraction performance, and it burns in naked light Room, only it is carbonized and does not shrink substantially, when its content in the yarn is more than 5wt%, yarn can keeps whole when naked light burns The dimensional stability of dignity material, forms good into carbon backbone structure, then has positive influence to the index of thermal protection.But More than 15wt%, if the fabric being consequently formed becomes easily to send out the content of high-strength high temperature-resistant inherent fire-retardant fiber (A2) in the yarn It is crisp, it is not flexible enough, tear properties are influenceed, while itself carries color, has necessarily to the alternative of yarn or plant printing and dyeing Limitation.
The content of conventional flame retardant fiber (B) in the yarn is preferably 20wt%-40wt%.The conventional flame retardant fiber (B) When content in the yarn is higher than 20wt%, the anti-wear performance of fabric can be significantly improved, the pliability of fabric also improves therewith, There are positive influences to comfortable and mechanical property the durability of fabric, and be conventional chemical fibre due to playing basis, printing and dyeing Also relative maturity facilitates aspect.But if above-mentioned content is more than 40wt%, the melting of this conventional flame retardant fiber at high temperature Phenomenon can adversely affect to the fire resistance of yarn, and the prevention for fire-spreading property is unfavorable.
The content of flame retardant cellulose fiber (C) in the yarn is preferably 25wt%-35wt%.The flame retardant cellulose fiber (C) there is preferable hygroscopicity and dyeability, materials facility, the advantages of being easily worked.Described in yarn, fire-retardant cellulose When the ratio of fiber (C) and conventional flame retardant fiber (B) is more than 50%, yarn can have good dyeability and good hand Sense.If the content of flame retardant cellulose fiber (C) is more than the content of conventional flame retardant fiber (B) in yarn simultaneously, fire-retardant cellulose is fine Dimension (C) can reduce molten drop phenomenon of the conventional flame retardant fiber (B) in thermal environment so that and finally fabric is good into carbon form, Good dimensional stability at high temperature is kept, then there are positive influences to the effect of thermal protection.But if hindered in yarn Fire the content of cellulose fibre (C) more than 40wt%, its can to being adversely affected in the mechanical property and durability of yarn,
In another preferred embodiment of the present invention, conductive fiber is included in the yarn.Preferably, it is described to lead The content of electric fiber in the yarn is 0.5-5%, preferably 1-4%, more preferably 2-3%.
In one embodiment, the fibre blend can be formed by the way that the intimate blend of fiber is made.If Need, other chopped fibers can be made to be combined with the relatively uniform short fibre mixture.The blending can be by known in the art Many methods are placed on creel to realize, including by many continuous filament yarn spools, while cutting two or more species The long filament of type with formed cutting chopped fiber blend method;Or be related to shredding difference chopped fiber bundle, then opener, altogether Shredding and the method that various fibers are blended in mixed machine and carding machine;Or various staple fibres are formed, then it is processed further Form the method that mixture forms fibre blend bar such as in carding machine.Can use prepare fibre compact concurrent mixture its His method, as long as various types of different fibers can be relatively evenly distributed in whole blend.If by the blend Yarn is formed, then the yarn equally has the mixture of relatively uniform chopped fiber.In general, in most preferred embodiment party In case, single chopped fiber shredding or separation can be extremely made to the normal degree of available fabric in fiber process so that due to Fiber knot or fiber section caused by the bad shredding of chopped fiber and other major defects are not to impair the amount of final fabric quality In the presence of.
In a preferred method, intimate blend of staple fibers is made as follows:First by the chopped fiber tied derived from shredding with appointing What his chopped fiber (if needed for additional function) mixes.Then fiber blends are combed into using carding machine Bar.In fiber industry, fiber is separated usually using carding machine, adjusts fiber, and fiber is delivered to Loosely coupled fibre In the continuous strand of dimension, and without notable winding, it is commonly known as the carded sliver.Generally through but not limited to two-step stretch method by the carded sliver It is processed into ripe bar.
The fibre blend is made to the mode of yarn can use this area conventional technology.Such as use ability Spun yarn line is made in chopped fiber RING SPINNING technique known to domain, and usual staple length takes cotton system in 38-51mm; 65mm-102mm takes woolen system spinning.Processing process is:Fiber packet capturing → hopper mixing → opener → hopper → Feed cotton machine → carding machine → drafting → rove → spun yarn → winder → mixed yarn.Road weaving process after yarn is sent into.
According to the difference of process equipment, yarn of the present invention can use RING SPINNING, SEILE textile, compact spinning, match network The modes such as formula compact spinning, air spinning, vortex spinning manufacture.
Fabric and product
The invention further relates to a kind of fabric derived from above-mentioned yarn.It is described to may include but be not limited to weave or be knitted fabric. In general Fabric Design and construction are well known to those skilled in the art.Preferably, fabric weight of the invention is 150- 350gsm, preferably 170-300gsm, more preferably 210-280gsm.
So-called " weaving " fabric refers to that what is generally formed on loom (air-jet loom, water-jet loom, rapier loom etc.) is logical Cross warp-wise or broadwise interwoven yarns, and make yarn fill each other or interweave with formed any fabric tissue (such as plain weave, tiltedly Line, satin weave, Fang Ping, satin weave, jacquard weave etc.) fabric.It is believed that plain weave and twill weave are tissues most-often used in business, and it is It is preferable in many embodiments.
The fabric that so-called " knitting " fabric refers to generally interconnect yarn coil by using pin and formed by large circle machine or The processing of straight-bar machines equipment is made.The product specifically formed is also divided into the type of weft-knitted fabric and warp-knitted fabric..In many In the case of, for knitting fabric is made, yarn is fed into yarn is transformed into the knitting machine of fabric.If desired, can be to pin Plying or a plurality of warp or yarn do not pooled capital are provided in loom;Routine techniques is used, by a branch of yarn or a branch of folded yarn Line is encased in knitting machine and is knitted into fabric simultaneously, or is directly knitted into clothing product such as gloves.In some embodiment party In case, it is desirable to by by one or more spun yarns with fibre compact blend and other one or more short yarns or continuously Filament yarn is fed simultaneously, so as to which feature be added in knitting fabric.Adjustable knitting tight ness rating is any specific to meet Needs.Very effective group of protective clothes performance has been found that in such as single jersey and pile knit fabric decorative pattern Close.
In some embodiments, yarn can be used for preparing, and there is comfortableness lifting, durability to improve, thermal protection guarantee Flame protection clothes.In some embodiments, there is the clothes basic last layer to prevent as made from the yarn of the present invention Protect fabric.Exemplary such clothes include fire fighter, racing car clothes, company's trousers shirt of army personnel and coveralls, industry Work clothes of producers etc..Other clothes may include such as chemical processing industry or industry of extreme incident heat may occur The trousers that can be worn under electrically/electric power environmental, shirt, gloves, oversleeve etc..
Beneficial effects of the present invention
The present invention is mixed by high temperature resistant inherent fire-retardant fiber (A), conventional flame retardant fiber (B), flame retardant cellulose fiber (C) Spin, form with the wear-resisting intensity of high machinery, excellent high temperature resistance performance, good snugness of fit and printing and dyeing performance and low cost High temperature resistant yarn.Fabric is in combustion testing simultaneously, and good into carbon form, fiber cooperative effect is obvious, hence it is evident that alleviates The phenomenon of molten drop, the performance of Thermal Protective aspect of performance are more outstanding.
Method of testing
Limited oxygen index (LOI):Minimum oxygen concentration in the oxygen and nitrogen mixture that are represented with percent by volume, in ASTM Under the conditions of G125/D2863, the flaming combustion of the material under initial room-temperature can be just maintained.
Tensile break strength:With reference to GB/T 3923.1-2013 textile fabric tensile properties.
Tear fracture strength:With reference to GB/T 3917.2-2009 textile fabric tear properties.
Anti-wear performance is tested:With reference to ASTM 3884-1992 fabric plain grinding performance tests.
Moisture absorbing & quick drying property is tested:With reference to the evaluation of GBT 21655.1-2008 textile absorbing fast-dryings
Combustibility is tested:GB/T 5455-1997,30cm*8cm sample is placed under defined burner and lighted, is surveyed After gauge determines burning time 12s, the afterflame of sample, smoldering time and char length (carbon length).
Material TPP value testing standards:The fire retardant protective clothing testing standards of NFPA 2112, tpp thermal protective performance testers
One piece 6 square inches of cloth is positioned over the thermal convection current and radiant heat source that total energy density is 2cal/ (cm2*s) Under, then record reaches the time needed for second degree burns, and TPP values (TTP valve) are to be multiplied by cal/ (cm2*s) times Numerical value.
Embodiment and comparative example
The present invention can have the following example example, but be not limited to the following example.The experiment of following examples and comparative example Data are listed in table 1.
Embodiment 1
Fibre weight ratio is:30% H-PSA fibers, 20% fire-retardant nylon, 35% anti-flaming viscose, 15% aramid fiber 1414, the scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, 24s is then spun into by ring spinning frame Spun yarn, pooled capital by buncher doubling, the 24s/2 twines with anti-flammability are made as weaving warp yarns.Take same class Like technique and blending ratio, 20s/2 is made as weaving weft yarn.Knitted by jet plane weaving into grammes per square metre 267g/m2 greige twill Thing.Fabric after washing carries out jet dyeing in overflow dye vat.The coloured finished textile product grammes per square metre of gained is 282g/m2.
Embodiment 2
Fibre weight ratio is:25% H-PSA fibers, 30% fire-retardant nylon, 35% anti-flaming viscose, 10% aramid fiber 1414, the scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, 30s is then spun into by compact spinning frame Spun yarn, pooled capital by buncher doubling, the 30s/2 twines with anti-flammability are made as weaving warp yarns.Take same class Like technique and blending ratio, 28s/2 is made as weaving weft yarn.Greige twill by Shuttle Loom for Weaving into grammes per square metre 207g/m2 Fabric.Fabric after washing carries out jet dyeing in overflow dye vat.The coloured finished textile product grammes per square metre of gained is 212g/m2.
Embodiment 3
Fibre weight ratio is:20% H-PSA fibers, 35% fire-retardant nylon, 40% anti-flaming viscose, 5% Fanglun l414, The scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, is then spun into the short fibres of 32s by compact spinning frame Yarn, pooled capital by buncher doubling, the 32s/2 twines with anti-flammability are made as weaving warp yarns.Knitted by fly-shuttle loom Cause grammes per square metre 195g/m2 true qualities plain cloth.Fabric after washing carries out jet dyeing in overflow dye vat.Gained it is coloured into Product fabric weight is 202g/m2.
Embodiment 4
Fibre weight ratio is:30% aramid fiber 1313,20% flame-resistant terylene, 35% anti-flaming viscose, 15% aramid fiber 1414, the scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, 30s is then spun into by ring spinning frame Spun yarn, pooled capital by buncher doubling, the 30s/2 twines with anti-flammability are made as weaving warp yarns.Take same class Like technique and blending ratio, 28s/2 is made as weaving weft yarn.Greige twill by Shuttle Loom for Weaving into grammes per square metre 212g/m2 Twills.Fabric after washing carries out jet dyeing in overflow dye vat.The coloured finished textile product grammes per square metre of gained is 227g/m2.
Embodiment 5
Fibre weight ratio is:25% POD fibers, 30% fire-retardant nylon, 35% anti-flaming viscose, 10% Fanglun l414, The scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, is then spun into the short fibres of 30s by compact spinning frame Yarn, pooled capital by buncher doubling, the 28s/2 twines with anti-flammability are made as weaving warp yarns.Take same similar work Skill and blending ratio, 24s/2 is made as weaving weft yarn.True qualities plain cloth by Shuttle Loom for Weaving into grammes per square metre 263g/m2. Fabric after washing carries out jet dyeing in overflow dye vat.The coloured finished textile product grammes per square metre of gained is 277g/m2.
Embodiment 6
Fibre weight ratio is:20% polyimide fiber, 35% flame-resistant terylene, 40% anti-flaming viscose, 5%PBO, four The scutching cotton blending bar that kind fiber is prepared by conventional cotton system system equipment, is then spun into 28s spun yarns by compact spinning frame, Pooled capital by buncher doubling, the 28s/2 twines with anti-flammability are made as weaving warp yarns.Take same similar technique and Blending ratio, 24s/2 is made as weaving weft yarn.Greige twill fabric by Shuttle Loom for Weaving into fabric weight 227g/m2. Fabric after washing carries out jet dyeing in overflow dye vat.The coloured finished textile product grammes per square metre of gained is 242g/m2.
Embodiment 7
Fibre weight ratio is:30% H-PSA fibers, 20% fire-retardant nylon, 35% anti-flaming viscose, 15% aramid fiber 1414, the scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, 30s is then spun into by ring spinning frame Spun yarn, take the processing of large circle machine knitting equipment that the two-sided rib construction knitted fabric that fabric weight is 200g/m2 is made.
Embodiment 8
Fibre weight ratio is:20% H-PSA fibers, 30% fire-retardant nylon, 40% anti-flaming viscose, 10% aramid fiber 1414, the scutching cotton blending bar that four kinds of fibers are prepared by conventional cotton system system equipment, then by SEILE textile Spinning Frame into 20s Spun yarn, take the processing of straight-bar machines equipment that the knitted fabric that fabric weight is 200g/m2 is made.
Comparative example 1
The method for taking embodiment 2, fibre weight ratio, which is made, is:55% fire-retardant nylon, 35% anti-flaming viscose, 10% virtue Synthetic fibre 1414, there is the 30s/2 twines of anti-flammability as weaving warp yarns.207gsm woven fabric is weaved into, knitting after washing Thing carries out jet dyeing in overflow dye vat, and the coloured finished textile product grammes per square metre of gained is 215g/m2.
Comparative example 2
The method for taking embodiment 2, fibre weight ratio, which is made, is:80% retardant cotton, 20% Flame Vinylon, have fire-retardant The 24s/2 twines of property are as weaving warp yarns.268gsm woven fabric is weaved into, the fabric after washing enters in overflow dye vat Row jet dyeing, the coloured finished textile product grammes per square metre of gained are 283g/m2.
Comparative example 3
The method for taking embodiment 2, fibre weight ratio, which is made, is:50% aramid fiber 1313,40% flame-resistant terylene, 10% virtue Synthetic fibre 1414, there is the 26s/2 twines of anti-flammability as weaving warp yarns.237gsm woven fabric is weaved into, knitting after washing Thing carries out jet dyeing in overflow dye vat, and the coloured finished textile product grammes per square metre of gained is 245g/m2.
Table 1

Claims (58)

1. a kind of yarn, it is included:
High temperature resistant inherent fire-retardant fiber (A);
Conventional flame retardant fiber (B), the conventional flame retardant fiber are selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre;
Flame retardant cellulose fiber (C);
The high temperature resistant inherent fire-retardant fiber (A) includes a kind of low-intensity high temperature resistant inherent fire-retardant fiber (A1) and a kind of high intensity High temperature resistant inherent fire-retardant fiber (A2), the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are less than or equal to 10cN/ Dtex, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex;
The low-intensity high temperature resistant inherent fire-retardant fiber (A1) is selected from the aromatic polymer fiber (A11) containing sulfuryl, meta virtue Fragrant polyamide fiber is (in A12), polyoxadiazole fibers (A13), polyphenylene sulfide fibre (A14), polyimide fiber (A15) The mixing of one or more kinds of fibers;
The aromatic polymer fiber (A11) containing sulfuryl is made by the aromatic polymer containing sulfuryl, described containing sulfuryl Aromatic polymer is polymerized by following three kinds of monomers:
The aromatic monomer (a) containing two amidos of meta, it is described in the aromatic polymer fiber (A11) containing sulfuryl The aromatic monomer (a) containing two amidos of meta is between m-phenylene diamine (MPD), or the mixing comprising 80 moles of more than % m-phenylene diamine (MPD)s Position aromatic diamine monomer;Monomer (b) containing sulfuryl and amino;
The aromatic monomer containing dicarboxyl acid groups or its halides (c) of contraposition;
In the aromatic polymer containing sulfuryl, the mass percentage content of sulfuryl in the polymer is 4-10%.
2. yarn according to claim 1, the glass transition temperature of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) exists More than 250 DEG C;The LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are more than 26.
3. yarn according to claim 1, the glass transition temperature of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) exists More than 250 DEG C;The LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are more than 33.
4. according to the yarn described in claim any one of 1-3, the LOI values of the conventional flame retardant fiber (B) are more than 26;It is described The fibrous fracture intensity of conventional flame retardant fiber (B) is more than 4.5cN/dtex.
5. according to the yarn described in claim any one of 1-3, it is fine to contain high temperature resistant inherent flame retardant in the yarn by weight Tie up (A) 25wt%-45wt%, conventional flame retardant fiber (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 15wt%- 35wt%.
6. according to the yarn described in claim any one of 1-3, in the yarn by weight, in the yarn by weight, Contain low-intensity high temperature resistant inherent fire-retardant fiber (A1) 20wt%-40wt%, high-strength high temperature-resistant inherent fire-retardant fiber (A2) 5wt%-25wt%, conventional flame retardant fiber (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 15wt%-35wt%.
7. according to the yarn described in claim any one of 1-3, conductive fiber is included in the yarn.
8. yarn according to claim 7, the content of the conductive fiber in the yarn is 0.5-5%.
9. yarn according to claim 7, conductive fiber is included in the yarn;The conductive fiber containing in the yarn Measure as 1-4%.
10. yarn according to claim 7, conductive fiber is included in the yarn;The conductive fiber is in the yarn Content is 2-3%.
11. included according to the yarn described in claim any one of 1-3, in the polyoxadiazole fibers (A13) and press molal quantity 50% chemical unit is cyclic aromatic or heterocyclic aromatic ring element;The polyoxadiazole fibers (A13) are that Ju Fang oxadiazoles are fine Dimension.
12. according to the yarn described in claim any one of 1-3, the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is selected from pair Position aromatic polyamide fibre (A21), polyparaphenylene's Benzo-dioxazole fiber (A22), carbon fiber (A23), or it is above-mentioned a kind of or The mixing of two or more fibers.
13. according to the yarn described in claim any one of 1-3, in the yarn, contain by weight, the virtue containing sulfuryl Fragrant race's polymer fiber (A11) 70-30%, polyphenylene sulfide fibre (A14) 30-70%.
14. according to the yarn described in claim any one of 1-3, in the yarn, contain by weight, the aromatic series containing sulfuryl Polymer fiber (A11) 60-40%, polyphenylene sulfide fibre (A14) 40-60%.
15. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The fragrant ring hydrogen of the aromatic monomer (a) containing two amidos of meta is stated independently by selected from halogen, C1-C4 alkyl, C1- One in C4 alkoxies, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonylic alkoxy Or multiple substituents substitute or not substituted.
16. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The monomer (b) containing sulfuryl and amino stated is R, R '-diaminodiphenylsulfone.
17. yarn according to claim 16, in the aromatic polymer fiber (A11) containing sulfuryl, described R, R '-diaminodiphenylsulfone is selected from 3,3 '-diaminodiphenylsulfone, 4,4 '-diaminodiphenylsulfone or their mixture.
18. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The aromatic monomer containing dicarboxyl acid groups for the contraposition stated or the fragrant ring hydrogen of its halides (c) are independently by selected from halogen Element, C1-C4 alkyl, C1-C4 alkoxies, phenyl, acyloxy, nitro, dialkyl amido, alkylthio, carboxyl, sulfonyl, carbonyl One or more of base alkoxy substituent substitutes or not substituted.
19. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The aromatic monomer containing dicarboxyl acid groups for the contraposition stated or its halides (c) are paraphthaloyl chloride, or are rubbed comprising 80 The aromatic monomer containing dicarboxyl acid groups or its halides of the mixing contraposition of your more than % paraphthaloyl chlorides.
20. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute State the aromatic monomer (a) containing two amidos of meta and the mole sum of the monomer (b) containing sulfuryl and amino and contraposition The ratio of the mole of aromatic monomer or its halides (c) containing dicarboxyl acid groups is 1:0.98-1:1.01.
21. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute State the aromatic monomer (a) containing two amidos of meta and the mole sum of the monomer (b) containing sulfuryl and amino and contraposition The ratio of the mole of aromatic monomer or its halides (c) containing dicarboxyl acid groups is 1:1.
22. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The ratio between the aromatic monomer (a) containing two amidos for the meta stated and the mole of monomer (b) containing sulfuryl and amino are 50- 80:20-50.
23. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The ratio between the aromatic monomer (a) containing two amidos for the meta stated and the mole of monomer (b) containing sulfuryl and amino are 60- 75:25:40.
24. according to the yarn described in claim any one of 1-3, in the aromatic polymer fiber (A11) containing sulfuryl, institute The ratio between the aromatic monomer (a) containing two amidos for the meta stated and the mole of monomer (b) containing sulfuryl and amino are 70- 75:25-30.
25. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 300 DEG C of glass transition temperature.
26. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 320 DEG C of glass transition temperature.
27. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 340 DEG C of glass transition temperature.
28. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 345 DEG C of glass transition temperature.
29. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 4cN/dtex intensity.
30. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl has More than 4.5cN/dtex intensity.
31. according to the yarn described in claim any one of 1-3, the aromatic polymer fiber (A11) containing sulfuryl it is thin Spend for 1.5D-5D.
32. according to the yarn described in claim any one of 1-3, the length of the aromatic polymer fiber (A11) containing sulfuryl Spend for 38mm-102mm.
33. according to the yarn described in claim any one of 1-3, it is fine that the flame retardant cellulose fiber (C) is selected from native cellulose Dimension and/or regenerated celulose fibre.
34. according to the yarn described in claim any one of 1-3, the anti-flaming function of the flame retardant cellulose fiber (C) passes through resistance Fire final finishing to obtain, or obtained by adding fire retardant to stoste in spinning process.
35. according to the yarn described in claim any one of 1-3, the flame retardant cellulose fiber (C) be selected from FRC, Flame-retardant cotton fiber, fire-retardant flaxen fiber.
36. yarn according to claim 7, it is multiple that the conductive fiber is selected from metallic fiber, carbon fiber, carbon fiber/nylon Condensating fiber, carbon fiber/terylene composite fibre.
37. yarn according to claim 36, the carbon fiber/nylon composite fibre, carbon fiber/terylene composite fibre are Skin-core structure.
38. a kind of preparation method of the yarn as described in claim any one of 1-3, methods described include:
(i) fibre blend is formed, the fibre blend includes high temperature resistant inherent fire-retardant fiber (A), conventional flame retardant fiber (B), flame retardant cellulose fiber (C);And
(ii) by the fibre blend spun yarn;
The conventional flame retardant fiber is selected from fire-retardant nylon, flame-resistant terylene, flame-retardant acrylic fibre;
The high temperature resistant inherent fire-retardant fiber (A) includes a kind of low-intensity high temperature resistant inherent fire-retardant fiber (A1) and a kind of high intensity High temperature resistant inherent fire-retardant fiber (A2), the intensity of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are less than or equal to 10cN/ Dtex, the intensity of the high-strength high temperature-resistant inherent fire-retardant fiber (A2) is more than 10cN/dtex.
39. the preparation method according to claim 38, the vitrifying of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) Temperature is more than 250 DEG C.
40. the preparation method according to claim 38, the LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are More than 26.
41. the preparation method according to claim 38, the LOI values of the low-intensity high temperature resistant inherent fire-retardant fiber (A1) are More than 33.
42. according to the preparation method described in claim any one of 38-41, contain high temperature resistant sheet in the yarn by weight Matter fire resistance fibre (A) 25wt%-45wt%, conventional flame retardant fiber (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 25wt%-40wt%.
It is 43., resistance to containing low-intensity according to the preparation method described in claim any one of 38-41 in the yarn by weight High temperature inherent fire-retardant fiber (A1) 20wt%-30wt%, high-strength high temperature-resistant inherent fire-retardant fiber (A2) 5wt%-15wt%, often Advise fire resistance fibre (B) 20wt%-40wt%, flame retardant cellulose fiber (C) 25wt%-40wt%.
44. according to the preparation method described in claim any one of 38-41, conductive fiber is included in the yarn.
45. preparation method according to claim 44, the content of the conductive fiber in the yarn is 0.5-5%.
46. preparation method according to claim 44, the content of the conductive fiber in the yarn is 1-4%.
47. preparation method according to claim 44, the content of the conductive fiber in the yarn is 2-3%.
48. according to the preparation method described in claim any one of 38-41, the low-intensity high temperature resistant inherent fire-retardant fiber (A1) Selected from the aromatic polymer fiber (A11) containing sulfuryl, meta-aromatic polyamide fiber (A12), polyoxadiazole fibers (A13), polyphenylene sulfide fibre (A14), polyimide fiber (A15), or the mixing of above-mentioned one or more kinds of fibers.
49. according to the preparation method described in claim any one of 38-41, the high-strength high temperature-resistant inherent fire-retardant fiber (A2) Selected from p -aromatic polyamide fiber (A21), polyparaphenylene's Benzo-dioxazole fiber (A22), carbon fiber (A23), or it is above-mentioned The mixing of one or more kinds of fibers.
50. according to the preparation method described in claim any one of 38-41, the aromatic polymer fiber containing sulfuryl (A11) be made by the aromatic polymer containing sulfuryl, the aromatic polymer containing sulfuryl polymerize by following three kinds of monomers and Into:
The aromatic monomer (a) containing two amidos of meta;
Monomer (b) containing sulfuryl and amino;
The aromatic monomer containing dicarboxyl acid groups or its halides (c) of contraposition;
In the aromatic polymer containing sulfuryl, the mass percentage content of sulfuryl in the polymer is 4-10%.
51. according to the preparation method described in claim any one of 38-41, in the yarn, contain by weight, it is described to contain sulfone Aromatic polymer fiber (A11) 70-30% of base, polyphenylene sulfide fibre (A14) 30-70%.
52. according to the preparation method described in claim any one of 38-41, in the yarn, contain by weight, containing sulfuryl Aromatic polymer fiber (A) 60-40%, polyphenylene sulfide fibre (A14) 40-60%.
A kind of 53. fabric for including the yarn as described in claim any one of 1-37.
54. fabric according to claim 53, the fabric weight 150-350gsm.
55. fabric according to claim 53, the fabric weight 170-300gsm.
56. fabric according to claim 55, the fabric weight 210-280gsm.
A kind of 57. clothing item for including the yarn as described in claim any one of 1-37.
58. clothing item according to claim 57, the clothing item be fire-entry suit, racing car clothes, army personnel's clothes, Industrial production personnel's clothes.
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