CN104609176B - Industrial automation transfer mechanism - Google Patents
Industrial automation transfer mechanism Download PDFInfo
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- CN104609176B CN104609176B CN201410758279.XA CN201410758279A CN104609176B CN 104609176 B CN104609176 B CN 104609176B CN 201410758279 A CN201410758279 A CN 201410758279A CN 104609176 B CN104609176 B CN 104609176B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 11
- 238000012546 transfer Methods 0.000 title claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 3
- 210000000707 wrist Anatomy 0.000 claims description 8
- 230000009467 reduction Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 6
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 241001274660 Modulus Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The present invention relates to mesh dynamicization transfer mechanism, and in particular to industrially automates transfer mechanism.Described switch board, column oil cylinder and described motor platform is arranged on floor.Switch board is provided with indicator lamp, motor platform and is provided with decelerator and motor；Column be arranged on column oil cylinder on, i.e. column column oil cylinder piston rod；The upper end of column is provided with rotating disk, and rotating disk is meshed installation with little gear, and little gear is arranged on the output shaft of servomotor, and the output shaft of little gear and servomotor is connected by general flat key；Described rotating disk upper end is provided with arm telescoping cylinder and guide rod, and piston rod is arranged on one end of arm telescoping cylinder；Labor strength can be substantially reduced using the present invention, economized labor time, while labor productivity can be increased substantially.Present invention employs mechanization, automation, hydraulic transmission technology, Programmable logic Controller (PLC) technique, wireless remote control technology etc., PLC programmings are simple, easy to use.
Description
Technical field
The present invention relates to automation transfer mechanism, and in particular to industrially automates transfer mechanism.
Background technology
In current industrial enterprise, particularly in Mechanical Manufacturing Enterprises, machine components crawl, transmission are often encountered
Problem, manually transmits waste of manpower, transmission be not easy to it is accurate in place, manpower does some for a long time, and to repeat thing easily tired, very
It is troubling.
If a kind of industrial automation transfer mechanism of design, what exactly current many medium-sized and small enterprises were thirsted for.
The content of the invention
There is problem in the present invention, it is proposed that a kind of industrial automation transfer mechanism for above-mentioned.The device is provided with
Manipulator, takes and transmission goods and its conveniently.The bottom of device also has provided with floor is also devised with manipulator on floor, in addition
Provided with remote control, the device can be commanded behind the scenes to transmit part, the device can save a large amount of manpowers, so can be significantly
Improve production efficiency and automaticity in ground.
Technical solution of the present invention：
As shown in figure 1, industrially automating transfer mechanism, it is characterised in that：The device grabs 1, hand by hand and grabs fulcrum
2nd, wrist 3, guide plate 4, guide rod 5, piston rod 6, column 7, column oil cylinder 8, floor 9, motor platform 10, decelerator 11, electronic
Machine 12, switch board 13, indicator lamp 14, arm telescoping cylinder 15, rotating disk 16, little gear A17, servomotor A18, remote control 19,
Little gear B20, servo motor B 21 are constituted；Described switch board 13, column oil cylinder 8 and described motor platform 10 is arranged on floor 9
On, described switch board 13 is provided with indicator lamp 14, described motor platform 10 and is provided with decelerator 11 and motor 12；It is described
Column 7 be arranged on column oil cylinder 8 on, the piston rod of the namely column oil cylinder 8 of column 7；The upper end of column 7 is provided with rotating disk
16, rotating disk 16 is meshed installation with little gear 17A, and little gear 17A is arranged on servomotor 18A output shaft, little gear
17A with servomotor 18A output shaft is connected by general flat key；The described upper end of rotating disk 16 is provided with arm telescoping cylinder
15 are arranged on one end of arm telescoping cylinder 15 with guide rod 5, piston rod 6；Guide rod 5 and piston rod 6 described in two is with leading
It is linked to be a mechanical arm to the through hole of plate 4；Described hand grabs 1, hand and grabs fulcrum 2, wrist 3 all installed in the end of piston rod 6, wherein
Hand is grabbed the 1 thorny fulcrum 2 of grabbing of energy and freely rotated；Described wrist 3 is intermeshed with little gear B20, and little gear B20 is arranged on servo
On motor B21 output shaft, little gear B20 with the output shaft of servo motor B 21 is connected by general flat key；Whole machinery dress
Put and controlled by remote control 19.
Further technical solution is the present invention：
Programmable controller is provided with described switch board 13.Program controller PLC program is flexible, programmable controller
Product uses modular form, is selected equipped with the various hardware units of great variety of goods for user, user can flexibly and easily enter
Row system configuration, composition difference in functionality, the system of different scales.Programmable controller instead of relay control with software function
The device such as substantial amounts of auxiliary reclay, the time relay, counter in system processed, after hardware configuration is determined, can pass through modification
User program, without changing hardware, quickly and easily adapts to the change of process conditions, with good flexibility.PLC technology
Device reliability is high, and strong antijamming capability, high reliability is the key performance of electrical control equipment.PLC is due to using modern big rule
Vlsi die technology, is manufactured, internal circuit takes advanced Anti-Jamming Technique, with very high using strict production technology
Reliability.The F series of PLC mean free error time of such as Mitsubishi production is up to 300,000 hours.Some use redundancy CPU
PLC mean time between failures it is then longer.For PLC machine external circuit, control system is constituted using PLC, and together
Relay contactor system etc. scale is compared, and electrical wiring and make and break contact have been reduced to the one of hundreds if not thousands of points, failure
Also just substantially reduce.In addition, PLC carries hardware fault self detecting function, it can be sent a warning in time during failure.
In application software, application person can also be incorporated into the fault self-diagnosis program of peripheral components, make circuit in system in addition to PLC and
Equipment also obtains fault self-diagnosis protection.So, there is whole system high reliability also just not wonder.PLC is supporting neat
Entirely, perfect in shape and function, strong applicability.
Described remote control 19 is amplitude-shift keying formula industrial remote controller.Amplitude-shift keying (Amplitude Shift Keying,
It is abbreviated as ASK) it is the digital modulation that the amplitude of carrier wave changes with digital baseband signal.When digital baseband signal is binary system
When, then it is binary system amplitude-shift keying (2ASK).Industrial remote controller is different from civilian remote control, and industrial remote controller is to utilize nothing
Line electrical transmission carries out a kind of device of remote-controlled operation control or remote control to industrial machinery, and industrial remote controller is by wirelessly sending out
The emitter that transmit-receive radio road plate is made controls the running of industrial machinery.Industrial remote controller claimed accuracy, sensitivity, signal connects
Coherence, anti-interference, remote control distance, water proof and dust proof, high-low temperature resistant, the technical parameter such as resistance to acids and bases is all higher than civilian remote control,
Industrial remote controller adapts to various adverse circumstances；These are the reason for civilian remote control can not replace industrial remote controller.
The described periphery of rotating disk 16 is toothed around and is 2~4mm with little gear A17 modulus.That is rotate
The periphery of disk 16 is toothed around, and the modulus of its gear teeth is as little gear A17, and both modulus is smaller, and modulus value is 2~4mm.
Gained knowledge from machinery, both moduluses could unanimously be engaged.
Described servomotor A (18) is direct current brushless servo motor, and its torque is 30~35 Newton meters.Brushless electric machine body
Product is small, lightweight, exerts oneself big, response is fast, speed is high, inertia is small, rotates smooth, torque is stable.Control is complicated, easily realizes intelligence
Energyization, its electronics commutation mode flexibly, can be with square wave commutation or sine wave commutation.Motor is non-maintaining, and efficiency is very high, running temperature
It is low, electromagnetic radiation very little, long-life, available for various environment.
Described motor 12 is direct current brushless servo motor.
Described decelerator 11 is worm type of reduction gearing, and worm and gear slows down speed than big, slowed down obvious.
Described floor 9 is mounted below four universal wheels, in order to which whole mechanical device is walked.
Beneficial effect of the present invention：
First, labor strength can be substantially reduced using the present invention, economized labor time, while labor can be increased substantially
Dynamic productivity ratio.Present invention employs mechanization, automation, hydraulic transmission technology, Programmable logic Controller (PLC) technique, wireless remote control technology
Simple Deng, PLC programming, easy to use, control is flexible, and program is variable, with good flexibility, and function is strong, expands convenient, sexual valence
Than high.
2nd, delicate structure of the present invention, integrated use PLC programmings, direct current brushless servo motor, wireless remote controller are organic
With reference to, to need transmit machine components be transmitted, transmission location is accurate.Manipulator can be multi-faceted with top to bottom, left and right, front and rear
Motion, extremely facilitates the wireless remote control of operating personnel to operate.Hydraulic Elements are normalized, easy to maintenance, and equipment manufacturing cost is moderate,
It is particularly suitable for medium-sized and small enterprises to use.It is safe and reliable, with certain economic and practical value.
3rd, the present invention has wide popularizing application prospect, can be widely applied in machining, can also use
In electronics, chemical industry, instrument production, automation transmission effect is good, and automaticity is high.
Brief description of the drawings
Accompanying drawing 1 is general structure schematic diagram of the invention；
In Fig. 1：Hand grab 1, hand grab fulcrum 2, wrist 3, guide plate 4, guide rod 5, piston rod 6, column 7, column oil cylinder 8,
Floor 9, motor platform 10, decelerator 11, motor 12, switch board 13, indicator lamp 14, arm telescoping cylinder 15, rotating disk 16, small tooth
Take turns A17, servomotor A18, remote control 19, little gear B20, servo motor B 21.
Embodiment
As shown in figure 1, when to capture or transmit some machine components, the keyboard of remote control 19 is pressed, according to the machine
Locus where tool part opens servomotor A18 and drives little gear A17 and little gear B20 respectively with servo motor B 21,
, can be with if the location of the machine components are than relatively low so as to drive rotating disk 16 and wrist 3 to go to capture the machine components
Hydraulic drive (hydraulic drive is not drawn) is opened so that column 7 declines along column oil cylinder 8；Remote control can also remote control hand
The hydraulic system of arm telescoping cylinder 15 (hydraulic drive is not drawn) so that piston rod 6 is moved horizontally along arm telescoping cylinder 15,
Two hands are grabbed 1 and rotated rotating around setting about grabbing fulcrum 2 when piston rod 6 is retracted, promptly machine components；When piston rod 6 stretches out, just decontrol
Machine components.The through hole of guide rod 5 and piston rod 6 and guide plate 4 described in two is linked to be a mechanical arm.On mechanical arm
Lower movement, move horizontally it is all very flexible.Programmable controller is provided with described switch board 13, switch board 13 is provided with instruction
Lamp 14, is so easy to the total tune of remote control 19 to command, where breaks down, it is possible to shown at indicator lamp 14, with
Operative employee is facilitated to fix a breakdown in time.Described motor platform 10 is provided with decelerator 11 and motor 12, and the driving of motor 12 subtracts
Four universal wheels of the fast device 11 below driving bottom plate 9, whole mechanical device can just walk.
To sum up, the industrial automation transfer mechanism designed by the present invention, can reach expected purpose.
Claims (1)
1. industrially automate transfer mechanism, it is characterised in that：The device grabs (1), hand by hand and grabs fulcrum (2), wrist
(3), guide plate (4), guide rod (5), piston rod (6), column (7), column oil cylinder (8), floor (9), motor platform (10), deceleration
Device (11), motor (12), switch board (13), indicator lamp (14), arm telescoping cylinder (15), rotating disk (16), little gear A
(17), servomotor A (18), remote control (19), little gear B (20), servo motor B (21) composition；Described switch board (13),
Column oil cylinder (8) is arranged on floor (9) with described motor platform (10), and described switch board (13) is provided with indicator lamp
(14), described switch board (13) is inner is provided with programmable controller, be provided with described motor platform (10) decelerator (11) with
Motor (12)；Described column (7) is arranged on column oil cylinder (8), the piston rod of column (7) namely column oil cylinder (8)；
The upper end of column (7) is provided with rotating disk (16), and rotating disk (16) is meshed installation, little gear A (17) peaces with little gear A (17)
On the output shaft of servomotor A (18), little gear (17) A and servomotor A (18) output shaft is by general flat key
Connection；Described rotating disk (16) upper end is provided with arm telescoping cylinder (15) and guide rod (5), and piston rod (6) is arranged on arm
One end of telescoping cylinder (15)；The through hole of guide rod (5) and piston rod (6) and guide plate (4) described in two is linked to be a machinery
Arm；Described hand, which grabs (1), hand and grabs fulcrum (2), wrist (3), is all arranged on piston rod (6) end, wherein hand grab (1) can be thorny
Fulcrum (2) is grabbed freely to rotate；Described wrist (3) is intermeshed with little gear B (20), and little gear B (20) is arranged on servo electricity
On machine B (21) output shaft, little gear B (20) with the output shaft of servo motor B (21) is connected by general flat key；Whole machine
Tool device is controlled by remote control (19), and described remote control (19) is amplitude-shift keying formula industrial remote controller；Described servo electricity
Machine A (18) is direct current brushless servo motor, and its torque is 30~35 Newton meters；Described motor (12) is brush DC servo
Motor；Described rotating disk (16) periphery is toothed around and is 2~4mm with little gear A (17) modulus；Described decelerator
(11) it is worm type of reduction gearing；Described floor (9) is mounted below four universal wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410758279.XA CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410758279.XA CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN104609176A CN104609176A (en) | 2015-05-13 |
| CN104609176B true CN104609176B (en) | 2017-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410758279.XA Active CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105123121B (en) * | 2015-08-28 | 2018-01-09 | 重庆市乾丰茶业有限责任公司 | Tea picking machine |
| CN105210556B (en) * | 2015-08-28 | 2017-10-10 | 重庆市乾丰茶业有限责任公司 | Tea picking manipulator |
| CN105075520B (en) * | 2015-08-28 | 2018-03-13 | 重庆市乾丰茶业有限责任公司 | The method of work of tea picking manipulator |
| CN105500330B (en) * | 2015-12-01 | 2018-01-12 | 南陵旺科知识产权运营有限公司 | The transport vehicle of unpiloted electromechanical integration |
| CN106808195A (en) * | 2017-04-14 | 2017-06-09 | 四川洪诚电气科技有限公司 | For the more changing device of street lamp |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672713A (en) * | 2012-01-04 | 2012-09-19 | 河南科技大学 | Bionic manipulator |
| CN203781252U (en) * | 2014-04-28 | 2014-08-20 | 岳睿 | Electromechanical device capable of snatching and transporting mechanical parts automatically |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3623586A1 (en) * | 1986-07-12 | 1988-01-28 | Heller Geb Gmbh Maschf | GRIP DEVICE |
| JP2008073823A (en) * | 2006-09-25 | 2008-04-03 | Nachi Fujikoshi Corp | Hand device of industrial robot |
| CN201792335U (en) * | 2010-02-08 | 2011-04-13 | 大同铸石工业（集团）有限责任公司 | Stripping manipulator for cast stone production lines |
| CN103846914B (en) * | 2013-08-12 | 2015-11-25 | 中国科学院合肥物质科学研究院 | A kind of new type fittings Handling device |
| CN103640009A (en) * | 2013-11-11 | 2014-03-19 | 吴中区木渎蒯斌模具加工厂 | Hydraulic large-sized mechanical hand |
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2014
- 2014-12-09 CN CN201410758279.XA patent/CN104609176B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672713A (en) * | 2012-01-04 | 2012-09-19 | 河南科技大学 | Bionic manipulator |
| CN203781252U (en) * | 2014-04-28 | 2014-08-20 | 岳睿 | Electromechanical device capable of snatching and transporting mechanical parts automatically |
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| CN104609176A (en) | 2015-05-13 |
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Inventor after: Luo Aiwen Inventor after: Wen Peijia Inventor after: Xu Xiaofeng Inventor before: Yue Rui |
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Effective date of registration: 20170913 Address after: 321100, No. 18, Hou Hou Village, village building, Bai Hui Village building, Zhejiang, Lanxi Applicant after: Huang Wei Address before: 214153 Jiangsu Province, Wuxi city Huishan District Road No. 12 Lotus Bridge money money Wuxi Urban Vocational College Telecommunications Department Applicant before: Yue Rui |
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Effective date of registration: 20180703 Address after: 518000 Shenzhen District, Longhua, Guangdong, New District, Yuet Hing Wai, Guanlan Road, 168, A3 Patentee after: Shenzhen Jin Guan Cheng Technology Co., Ltd. Address before: 321100, 18, after the big house of Kou village, Lanxi, Zhejiang. Patentee before: Huang Wei |
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Effective date of registration: 20191113 Address after: Jiaxing City, Zhejiang province 314500 Tongxiang Tongxiang City Economic Development Zone high-tech West Road No. 482 Building 1 Patentee after: Zhenshi group Sheng Shixin Material Co. Ltd. Address before: 518000 Shenzhen District, Longhua, Guangdong, New District, Yuet Hing Wai, Guanlan Road, 168, A3 Patentee before: Shenzhen Jin Guan Cheng Technology Co., Ltd. |
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Effective date of registration: 20210419 Address after: Building 1, No. 2133, Fazhan Avenue, Tongxiang Economic Development Zone, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Zhenshi group Huazhi Research Institute (Zhejiang) Co., Ltd Address before: Jiaxing City, Zhejiang province 314500 Tongxiang Tongxiang City Economic Development Zone high-tech West Road No. 482 Building 1 Patentee before: ZHENSHI GROUP SHENGSHI NEW MATERIAL Co.,Ltd. |
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