CN104609176A - Industrial automated machinery conveying device - Google Patents
Industrial automated machinery conveying device Download PDFInfo
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- CN104609176A CN104609176A CN201410758279.XA CN201410758279A CN104609176A CN 104609176 A CN104609176 A CN 104609176A CN 201410758279 A CN201410758279 A CN 201410758279A CN 104609176 A CN104609176 A CN 104609176A
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- miniature gears
- transfer mechanism
- rotating disc
- motor
- piston rod
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- 210000000707 wrist Anatomy 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002706 hydrostatic effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 241001274660 Modulus Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009429 electrical wiring Methods 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 210000004247 hand Anatomy 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004092 self-diagnosis Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention relates to an automated machinery conveying device, in particular to an industrial automated machinery conveying device. A control cabinet, a stand column oil cylinder and a motor table are arranged on a floor. The control cabinet is provided with indicator lights. The motor table is provided with a reducer and a motor. A stand column is arranged on the stand column oil cylinder and serves as a piston rod of the stand column oil cylinder. The upper end of the stand column is provided with a rotating disc, the rotating disc is meshed with a small gear. The small gear is arranged on an output shaft of a servo motor and connected with the output shaft of the servo motor through a common flat key. The upper end of the rotating disc is provided with an arm telescoping cylinder and a guide rod. The piston rod is arranged at one end of the arm telescoping cylinder. According to the industrial automated machinery conveying device, the labor intensity of workers can be lowered greatly, the labor time is saved, and meanwhile, labor productivity can be improved greatly. According to the industrial automated machinery conveying device, mechanization, automation, a hydraulic transmission technology, a programmable logic controller technology, a wire remote control technology and the like are adopted, PLC programming is simple, and the device is convenient to use.
Description
Technical field
The present invention relates to automation transfer mechanism, be specifically related to industrial automation transfer mechanism.
Background technology
In current industrial enterprise, particularly in Mechanical Manufacturing Enterprises, often can encounter mechanical component and capture, transmit problem, manually transmit waste of manpower, transmit and also not easily accurately put in place, it is easily tired, very troubling that manpower does some repetition thing for a long time.
If design a kind of industrial automation transfer mechanism, current a lot of medium-sized and small enterprises are thirsted for just.
Summary of the invention
The present invention is directed to above-mentioned existing problems, propose a kind of industrial automation transfer mechanism.This device is provided with manipulator, takes and transmits goods and convenience thereof.This bottom of device is provided with floor and is also designed with manipulator on floor in addition, is provided with remote controller in addition, and this device of can commanding behind the scenes is to transmit part, and this device can save a large amount of manpower, can enhance productivity significantly and degree of automation like this.
The technical solution that the present invention relates to:
As shown in Figure 1, industrial automation transfer mechanism, is characterized in that: this device grabs 1 by hand, hand grabs fulcrum 2, wrist 3, guide plate 4, pilot bar 5, piston rod 6, column 7, column oil cylinder 8, floor 9, motor platform 10, retarder 11, electrical motor 12, control housing 13, indicator lamp 14, arm telescoping cylinder 15, rotating disc 16, miniature gears A17, servomotor A18, remote controller 19, miniature gears B20, servo motor B 21 form; Described control housing 13, column oil cylinder 8 are arranged on floor 9 with described motor platform 10, and described control housing 13 is provided with indicator lamp 14, described motor platform 10 are provided with retarder 11 and electrical motor 12; Described column 7 is arranged on column oil cylinder 8, the piston rod of column 7 namely column oil cylinder 8; The upper end of column 7 is provided with rotating disc 16, and rotating disc 16 is meshed with miniature gears 17 and installs, and miniature gears 17 is arranged on the output shaft of servomotor 18, and miniature gears 17 and the output shaft of servomotor 18 are connected by general flat key; Described rotating disc 16 upper end is provided with arm telescoping cylinder 15 and pilot bar 5, and piston rod 6 is arranged on one end of arm telescoping cylinder 15; Pilot bar 5 described in two and piston rod 6 are linked to be a mechanical arm with the through hole of guide plate 4; Described hand grabs 1, hand grabs fulcrum 2, wrist 3 is all arranged on piston rod 6 end, and wherein hand is grabbed 1 and can freely be rotated by thorny fulcrum 2 of grabbing; Described wrist 3 engages each other with miniature gears B20, and miniature gears B20 is arranged on the output shaft of servo motor B 21, and miniature gears B20 and the output shaft of servo motor B 21 are connected by general flat key; Whole mechanical device controlled by remote controller 19.
The further technical solution of the present invention is:
Described control housing 13 li is provided with Programmable Logic Controller.Program controller PLC program is flexible, and programmable controller product adopts modular form, and be equipped with the various hardware units of great variety of goods to select for user, user can carry out system configuration flexibly and easily, the system of composition difference in functionality, different scales.Programmable controller software function instead of the devices such as intermediate relays a large amount of in relay control system, time relay, counting machine, after hardware configuration is determined, can by amendment user program, hardware need not be changed, adapt to the change of technological condition quickly and easily, there is good flexibility.Programmable Logic Controller reliability is high, and antijamming capability is strong, and high reliability is the critical nature of electrical control equipment.PLC, owing to adopting modern large-scale integration circuit technology, adopts strict production technology manufacture, and internal circuit takes advanced Anti-Jamming Technique, has very high reliability.The F series of PLC mean free error time that such as Mitsubishi is produced was up to 300,000 hours.Some use the mean time between failures of the PLC of redundancy CPU then longer.From the machine external circuit of PLC, using PLC to form control system, compare with the relay contactor system of same size, electrical wiring and make and break contact reduced to hundreds if not thousands of /and mono-, fault also just reduces greatly.In addition, PLC, with hardware fault self detecting function, can send a warning when breaking down in time.In application software, application person can also enroll the fault self-diagnosis program of peripheral components, makes the circuit in system except PLC and equipment also obtain fault self-diagnosis protection.Like this, to have high reliability also just strange for whole system.PLC is comprehensive, perfect in shape and function, and applicability is strong.
Described remote controller 19 is amplitude shift keying formula industrial remote controller.Amplitude shift keying (AmplitudeShift Keying, is abbreviated as ASK) is the digital modulation that the amplitude of carrier wave changes along with digital baseband signal.When digital baseband signal is two scale notation, be then two scale notation amplitude shift keying (2ASK).Industrial remote controller is different from civilian remote controller, industrial remote controller utilizes wireless radio transmission to carry out a kind of device of remote servicing control or Long-distance Control to industrial machinery, and industrial remote controller is that the feedway be made up of radio transmitter plate is to control the running of industrial machinery.Industrial remote controller claimed accuracy, sensitivity, signal continuity, anti-interference resistance, remote control distance, water proof and dust proof, high-low temperature resistant, the technical parameters such as resistance to acids and bases, all high than civilian remote controller, industrial remote controller can adapt to various harsh environment; These are reasons that civilian remote controller can not replace industrial remote controller.
Be arranged with the gear teeth outside described rotating disc 16 and be 2 ~ 4mm with the modulus of miniature gears A17.That is be arranged with the gear teeth outside rotating disc 16, the modulus of its gear teeth is the same with miniature gears A17, and both modulus is less, and modulus value is 2 ~ 4mm.From mechanics knowledge, both moduluses unanimously could engage.
Described servomotor A (18) is direct current brushless servo motor, and its torque is 30 ~ 35 newton meteies.Brushless motor volume is little, lightweight, and exert oneself large, response is fast, and speed is high, and inertia is little, and rotate level and smooth, moment is stablized.Control complicated, easily realize intellectuality, its electronics commutation mode is flexible, can square wave commutation or sinusoidal waveform commutation.Motor is non-maintaining, and efficiency is very high, and running temperature is low, and electromagnetic radiation is very little, the long life, can be used for various environment.
Described electrical motor 12 is direct current brushless servo motor.
Described retarder 11 is worm type of reduction gearing, and worm and gear deceleration speed ratio is large, slows down obviously.
Described floor 9 is provided with four cardan wheels below, so that the walking of whole mechanical device.
Beneficial effect of the present invention:
One, adopt the present invention greatly can reduce labor strength, economize labor time, can labor efficiency be increased substantially simultaneously.Present invention employs mechanization, automation, hydraulic transmission technology, Programmable logic Controller (PLC) technique, wireless remote control technology etc., PLC programming is simple, easy to use, and control flexibly, program is variable, has good flexibility, and function is strong, and it is convenient to expand, and cost performance is high.
Two, delicate structure of the present invention, integrated use PLC programming, direct current brushless servo motor, wireless remote controller organically combine, and to needing the mechanical component of transmission to transmit, transmission location is accurate.Manipulator can the multi-faceted motion in top to bottom, left and right, front and rear, extremely the wireless remote control operation of handled easily personnel.Hydraulic Elements are normalisation, easy to maintenance, and equipment manufacturing cost is moderate, is particularly suitable for medium-sized and small enterprises and uses.Safe and reliable, there is certain economic and practical value.
Three, the present invention has wide popularizing application prospect, and can be widely used in machine up, also and can use in the production of electronics, chemical industry, instrument, automation transmits effective, and degree of automation is high.
Accompanying drawing explanation
Accompanying drawing 1 is overall structure schematic diagram of the present invention;
In Fig. 1: hand grabs 1, hand grabs fulcrum 2, wrist 3, guide plate 4, pilot bar 5, piston rod 6, column 7, column oil cylinder 8, floor 9, motor platform 10, retarder 11, electrical motor 12, control housing 13, indicator lamp 14, arm telescoping cylinder 15, rotating disc 16, miniature gears A17, servomotor A18, remote controller 19, miniature gears B20, servo motor B 21.
Detailed description of the invention
As shown in Figure 1, when capturing or transmit some mechanical component, press the keyboard of remote controller 19, servomotor A18 is opened and servo motor B 21 drives miniature gears A17 and miniature gears B20 respectively according to the locus at this mechanical component place, thus driven rotary dish 16 and wrist 3 go to capture this mechanical component, if the location comparison residing for these mechanical component is low, hydrostatic drive (hydrostatic drive does not draw) can also be opened column 7 is declined along column oil cylinder 8; Remote controller also can the hydraulic efficiency pressure system (hydrostatic drive does not draw) of remote control arm telescoping cylinder 15, make piston rod 6 along arm telescoping cylinder 15 parallel motion, when piston rod 6 is retracted, two hands are grabbed 1 and are grabbed fulcrum 2 around hand respectively and rotate, promptly mechanical component; When piston rod 6 stretches out, just decontrol mechanical component.Pilot bar 5 described in two and piston rod 6 are linked to be a mechanical arm with the through hole of guide plate 4.Mechanical arm moves up and down, parallel motion is all very flexible.Described control housing 13 li is provided with Programmable Logic Controller, and control housing 13 is provided with indicator lamp 14, is convenient to remote controller 19 total tune commander like this, where breaks down, just can show at indicator lamp 14 place, with the timely trouble-shooting of handled easily work.Described motor platform 10 is provided with retarder 11 and electrical motor 12, and electrical motor 12 drives four cardan wheels of retarder 11 below driving base plate 9, and whole mechanical device just can be walked.
To sum up, the industrial automation transfer mechanism designed by the present invention, can reach the object of expection.
Claims (8)
1. industrial automation transfer mechanism, it is characterized in that: this device is grabbed (1) by hand, hand grabs fulcrum (2), wrist (3), guide plate (4), pilot bar (5), piston rod (6), column (7), column oil cylinder (8), floor (9), motor platform (10), retarder (11), electrical motor (12), control housing (13), indicator lamp (14), arm telescoping cylinder (15), rotating disc (16), miniature gears A (17), servomotor A (18), remote controller (19), miniature gears B (20), servo motor B (21) forms, described control housing (13), column oil cylinder (8) and described motor platform (10) are arranged on floor (9), described control housing (13) is provided with indicator lamp (14), described motor platform (10) is provided with retarder (11) and electrical motor (12), described column (7) is arranged on column oil cylinder (8), the piston rod of column (7) namely column oil cylinder (8), the upper end of column (7) is provided with rotating disc (16), rotating disc (16) is meshed with miniature gears (17) and installs, miniature gears (17) is arranged on the output shaft of servomotor (18), and miniature gears (17) is be connected by general flat key with the output shaft of servomotor (18), described rotating disc (16) upper end is provided with arm telescoping cylinder (15) and pilot bar (5), and piston rod (6) is arranged on one end of arm telescoping cylinder (15), pilot bar (5) described in two and piston rod (6) are linked to be a mechanical arm with the through hole of guide plate (4), described hand grabs (1), hand grabs fulcrum (2), wrist (3) is all arranged on piston rod (6) end, wherein hand grab (1) can thorny fulcrum (2) of grabbing freely rotate, described wrist (3) and miniature gears B (20) engage each other, miniature gears B (20) is arranged on the output shaft of servo motor B (21), and miniature gears B (20) is be connected by general flat key with the output shaft of servo motor B (21), whole mechanical device controlled by remote controller (19).
2. industrial automation transfer mechanism according to claim 1, is characterized in that: described control housing (13) is inner is provided with Programmable Logic Controller.
3. industrial automation transfer mechanism according to claim 1, is characterized in that: described remote controller (19) is amplitude shift keying formula industrial remote controller.
4. industrial automation transfer mechanism according to claim 1, is characterized in that: be arranged with the gear teeth outside described rotating disc (16) and be 2 ~ 4mm with the modulus of miniature gears A (17).
5. industrial automation transfer mechanism according to claim 1, is characterized in that: described servomotor A (18) is direct current brushless servo motor, and its torque is 30 ~ 35 newton meteies.
6. industrial automation transfer mechanism according to claim 1, is characterized in that: described electrical motor (12) is direct current brushless servo motor.
7. industrial automation transfer mechanism according to claim 1, is characterized in that: described retarder (11) is worm type of reduction gearing.
8. industrial automation transfer mechanism according to claim 1, is characterized in that: described floor (9) is provided with four cardan wheels below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410758279.XA CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410758279.XA CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104609176A true CN104609176A (en) | 2015-05-13 |
| CN104609176B CN104609176B (en) | 2017-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410758279.XA Active CN104609176B (en) | 2014-12-09 | 2014-12-09 | Industrial automation transfer mechanism |
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| CN (1) | CN104609176B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105075520A (en) * | 2015-08-28 | 2015-11-25 | 重庆市乾丰茶业有限责任公司 | Working method of tea picking mechanical arm |
| CN105123121A (en) * | 2015-08-28 | 2015-12-09 | 重庆市乾丰茶业有限责任公司 | Tea plucking machine |
| CN105210556A (en) * | 2015-08-28 | 2016-01-06 | 重庆市乾丰茶业有限责任公司 | To pick tea-leaves manipulator |
| CN105500330A (en) * | 2015-12-01 | 2016-04-20 | 岳睿 | Unmanned electromechanical integration transport vehicle |
| CN106808195A (en) * | 2017-04-14 | 2017-06-09 | 四川洪诚电气科技有限公司 | For the more changing device of street lamp |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105075520A (en) * | 2015-08-28 | 2015-11-25 | 重庆市乾丰茶业有限责任公司 | Working method of tea picking mechanical arm |
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| CN106808195A (en) * | 2017-04-14 | 2017-06-09 | 四川洪诚电气科技有限公司 | For the more changing device of street lamp |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104609176B (en) | 2017-10-10 |
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Effective date of registration: 20191113 Address after: Jiaxing City, Zhejiang province 314500 Tongxiang Tongxiang City Economic Development Zone high-tech West Road No. 482 Building 1 Patentee after: Zhenshi group Sheng Shixin Material Co. Ltd. Address before: 518000 Shenzhen District, Longhua, Guangdong, New District, Yuet Hing Wai, Guanlan Road, 168, A3 Patentee before: Shenzhen Jin Guan Cheng Technology Co., Ltd. |
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