CN104609126B - A kind of method of work being automatically performed inspection device - Google Patents

A kind of method of work being automatically performed inspection device Download PDF

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Publication number
CN104609126B
CN104609126B CN201410766983.XA CN201410766983A CN104609126B CN 104609126 B CN104609126 B CN 104609126B CN 201410766983 A CN201410766983 A CN 201410766983A CN 104609126 B CN104609126 B CN 104609126B
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product
measured
cylinder
waiting area
control system
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CN104609126A (en
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不公告发明人
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Nantong Tongzhou District tripod Machinery Equipment Co., Ltd.
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胡小青
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Priority to CN201410766983.XA priority Critical patent/CN104609126B/en
Priority claimed from CN201210501639.9A external-priority patent/CN102976097B/en
Publication of CN104609126A publication Critical patent/CN104609126A/en
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Abstract

The invention discloses a kind of method of work being automatically performed and checking device: 1) product to be measured is sent to front product Accreditation Waiting Area by front conveyer belt by product to be measured;2) motor driven belts has the cylinder of mechanical hand to move to the first induction apparatus to sense the position of product to be measured;3) mechanical hand places it on product placement rack;4) make product to be measured can be connected with control system and controlled system controls;5) transmission is detected signal to Product checking to be measured by control system.The inventive method job step is relatively reasonable, and automaticity is high, saves manpower, improves detection speed, significant increase work efficiency, and has preferable safety.

Description

A kind of method of work being automatically performed inspection device
Technical field
The present invention relates to a kind of method of work being automatically performed and checking device.
Background technology
In electronic industry, it is all semi-automatic or manual that electric checking generally is, and is required for manually going operation, and fraction defective improves, waste of manpower, increases cost.
Summary of the invention
It is an object of the invention to the deficiency overcoming prior art to exist, it is provided that a kind of method of work being automatically performed inspection device.
The purpose of the present invention is achieved through the following technical solutions: a kind of method of work being automatically performed inspection device, it is automatically performed inspection device and includes base, upper-side area, zone line and underside area are distributed on described base, a parallel slide rail it is provided with in described upper-side area, it is provided with motor-driven cylinder on described slide rail, described cylinder is provided with the mechanical hand moved by cylinder at zone line and underside area;Front transmission Accreditation Waiting Area side by side and rear transmission Accreditation Waiting Area are distributed on described zone line;nullAt least provided with three groups of detection devices side by side in described underside area,Described detection device includes product placement rack、Detection cylinder and display lamp,Described detection cylinder is fixed on product placement rack one end,It is provided with, on the piston rod of detection cylinder, the terminal being connected with product,Described display lamp is fixed on the side of product placement rack,Microswitch and the movable block for positioning product started by microswitch it is provided with on described product placement rack,It is additionally provided with barcode scanner on described detection cylinder,It is characterized in that: front transmission Accreditation Waiting Area is by front conveyer belt、Front product Accreditation Waiting Area and the first induction apparatus composition,Product Accreditation Waiting Area before the end of front conveyer belt is provided with,On front product Accreditation Waiting Area, the first induction apparatus is installed,Rear transmission Accreditation Waiting Area is by rear conveyer belt、Rear product Accreditation Waiting Area forms,Rear conveyer belt is provided with the second induction apparatus,The end of rear conveyer belt is arranged at rear product Accreditation Waiting Area,It is provided with the 3rd induction apparatus on rear product Accreditation Waiting Area;The protective cover for keeping apart operator it is provided with on base;
1) product to be measured is sent to front product Accreditation Waiting Area by front conveyer belt by product to be measured, when the first induction apparatus on current production Accreditation Waiting Area senses product to be measured, front conveyer belt quits work, being sensed that the signal of product to be measured is sent to control system, control system sends a signal to motor after receiving this signal simultaneously;2) motor driven belts has the cylinder of mechanical hand to move to sense the position of product to be measured to the first induction apparatus, and then motor quits work;3) after motor quits work, the mechanical hand that control system controls on cylinder declines and draws product to be measured, the mechanical hand of the product to be measured after absorption stretches out the piston rod of cylinder by control system control cylinder and the mechanical hand of product to be measured pushes to the surface of product placement rack, is then placed it on product placement rack by mechanical hand;4) when product to be measured puts into product placement rack, product to be measured can touch microswitch, microswitch is opened location movable block after product to be measured touches and is fixed by product to be measured, signal after microswitch is opened simultaneously is sent to control system, control system will send commands to the detection cylinder with terminal and barcode scanner, detection cylinder promotes the piston rod of detection cylinder to draw close to product to be measured, bar code on product to be measured is first scanned by the barcode scanner on its detection cylinder, then the bar code scanned is sent in control system, there is control system that bar code is preserved, detection cylinder continues to advance terminal the most thereon to draw close to product to be measured along with piston rod, final detection cylinder promotes piston rod to be connected with product to be measured by terminal, make product to be measured can be connected with control system and controlled system controls;5) after the controlled system of product to be measured controls, transmission detection signal is shown " X " or " O " to Product checking to be measured, NG or OK detecting product to be measured by display lamp by control system;6) when display lamp shows " O ", the product completed the most after testing is drawn by mechanical hand by cylinder, then the cylinder with mechanical hand is moved to rear conveyer belt by motor, then cylinder moving stretches out after the product completing detection is placed by mechanical hand on conveyer belt, the second induction apparatus on rear conveyer belt moves after sensing product, product is transferred to rear product Accreditation Waiting Area, until the 3rd induction apparatus senses on rear product Accreditation Waiting Area, rear conveyer belt quits work, and now product waits that next station is taken out;7) when display lamp shows " X ", this device of control is quit work by control system, the most also can remind operator by the buzzer on device, then waits that operator will show that the product of " X " takes out, reset after taking out NG product this device, and device operates again.
The substantive distinguishing features of technical solution of the present invention and progress are mainly reflected in: one personnel of the present invention save, full-automatic intermediate detection, it is only necessary to product is put on the conveyer belt of tool by the people of a station, need not personnel's operation in way, are automatically performed middle test-based examination;Its two quality-improving, is automatically to utilize microswitch to carry out sensing control, by activity orientation block by product orientation, is operated, reduces bad generation;It is provided with multiple detection device on its three base, the detection speed to product to be measured can be accelerated, make the speed of subsequent processing the most relatively improve simultaneously, be effectively improved work efficiency.Operator can be kept apart by protective cover by this device, the safety of protection operator.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings technical solution of the present invention is described further:
The organigram of Fig. 1: the present invention;
Fig. 2: the structural representation of detection device;
Fig. 3: front transmission Accreditation Waiting Area structural representation;
Fig. 4: rear transmission Accreditation Waiting Area structural representation.
Detailed description of the invention
As shown in Figure 1, it is automatically performed inspection device, including base, upper-side area, zone line and underside area are distributed on base, a parallel slide rail 1 it is provided with in upper-side area, it is provided with the cylinder that motor 2 drives on slide rail 1, cylinder is provided with the mechanical hand 3 moved by cylinder at zone line and underside area;It is distributed in front transmission Accreditation Waiting Area 4 side by side and rear transmission Accreditation Waiting Area 5 on zone line, as shown in Figure 3, front transmission Accreditation Waiting Area is by front conveyer belt 41, front product Accreditation Waiting Area 42 and the first induction apparatus 43 form, it is provided with driving means in front conveyer belt 41, product Accreditation Waiting Area 42 before the end of front conveyer belt 41 is provided with, first induction apparatus 43 is installed on front product Accreditation Waiting Area 42, shown in Fig. 4, rear transmission Accreditation Waiting Area is by rear conveyer belt 51, rear product Accreditation Waiting Area 53 forms, it is provided with driving means in rear conveyer belt 51 and on rear conveyer belt 51, is provided with the second induction apparatus 52, the end of rear conveyer belt 51 is arranged at rear product Accreditation Waiting Area 53, it is provided with the 3rd induction apparatus 54 on rear product Accreditation Waiting Area 53;At least provided with three groups of detection devices 6 side by side in underside area, shown in Fig. 2, detection device includes product placement rack 63, detection cylinder 61 and display lamp 65, detection cylinder 61 is fixed on product placement rack 63 one end, it is provided with, on the piston rod of detection cylinder 61, the terminal 62 being connected with product on product placement rack 63, display lamp 65 is fixed on the side of product placement rack 63, it is provided with microswitch 64 and the movable block for positioning product started by microswitch 64 on product placement rack 63, detection cylinder 61 is additionally provided with barcode scanner.
Being provided with protective cover on base, operator can be kept apart by protective cover by this device, the safety of protection operator.
When specifically applying, product to be measured is sent to front product Accreditation Waiting Area 42 by front conveyer belt 41 by product to be measured, when the first induction apparatus 43 on current production Accreditation Waiting Area 42 senses product to be measured, being sensed that the signal of product to be measured is sent to control system, control system sends a signal to motor 2 after receiving this signal;Motor 2 drive belt has the cylinder of mechanical hand 3 to move to sense the position of product to be measured to the first induction apparatus 43, and then motor 2 quits work;After motor 2 quits work, the mechanical hand 3 that control system controls on cylinder declines and grips product to be measured, clamp the mechanical hand 3 after product to be measured to control cylinder by control system and stretch out the piston rod of cylinder the mechanical hand 3 accompanying product to be measured pushes to the surface of product placement rack 63, then placed it on product placement rack 63 by mechanical hand 3;nullWhen product to be measured puts into product placement rack 63,Product to be measured can touch microswitch 64,Microswitch 64 is opened after product to be measured touches,Signal after microswitch 64 is opened is sent to control system,Control system will send commands to the detection cylinder 61 with terminal 62 and barcode scanner,Detection cylinder 61 promotes the piston rod of detection cylinder to draw close to product to be measured,Bar code on product to be measured is first scanned by the barcode scanner on its detection cylinder,Then the bar code scanned is sent in control system,There is control system that bar code is preserved,Then detection cylinder 61 continues to advance,Terminal the most thereon is drawn close to product to be measured along with piston rod,Final detection cylinder 61 promotes piston rod to be connected with product to be measured by terminal 62,Make product to be measured can be connected with control system and controlled system controls;After the controlled system of product to be measured controls, transmission detection signal is shown " X " or " O " to Product checking to be measured, NG or OK detecting product to be measured by display lamp 65 by control system.
nullWhen display lamp 65 shows " O ",The product completed the most after testing is gripped by mechanical hand 3 by cylinder,Then the cylinder with mechanical hand 3 is moved to rear conveyer belt 51 by motor 2,Then cylinder moving stretches out after the product completing detection is placed by mechanical hand 3 on conveyer belt 51,The second induction apparatus 52 on rear conveyer belt 51 moves after sensing product,Product is transferred to rear product Accreditation Waiting Area 53,Until the 3rd induction apparatus 54 on rear product Accreditation Waiting Area 53 senses,Rear conveyer belt quits work,Now product waits that next station is taken out,When display lamp shows " X ",This device of control is quit work by control system,The most also can remind operator by the buzzer on device,Then wait that operator will show that the product of " X " takes out,Reset after taking out NG product this device,Device operates again.
nullThis device is when a product to be measured is positioned on product placement rack 63 by mechanical hand 3,Microswitch 64 starts simultaneously,While control system Product checking to be measured to this part, mechanical hand 3 also may proceed to work,Another product to be measured being sent on front conveyer belt 41 on front product Accreditation Waiting Area 42 is gripped、Transfer、Place,Then this product to be measured etc. are to be detected,Mechanical hand 3 grips、Transfer、Place product to be measured be based on detect device 6 number product to be measured is carried out corresponding placement work,But after being all placed with product to be measured on product placement rack 63,Mechanical hand 3 will no longer grip、Transfer and placement work,After product to be measured completes detection and is put into by mechanical hand 3 gripping after conveyer belt 51,Product to be measured on front product Accreditation Waiting Area 42 just can be gripped by mechanical hand 3 again、Transfer and placement work,Another product placement rack 63 proceeds by detection simultaneously,The speed making this device detect is further enhanced,Thus improve work efficiency,Reduce labour cost.
It is emphasized that: be the most only presently preferred embodiments of the present invention, not the present invention is made any pro forma restriction, every any simple modification, equivalent variations and modification made above example according to the technical spirit of the present invention, all still falls within the range of technical solution of the present invention.

Claims (1)

1. it is automatically performed the method for work checking device, is automatically performed inspection device and includes base, be distributed on described base Side region, zone line and underside area, described upper-side area is provided with a parallel slide rail, described slide rail is provided with By motor-driven cylinder, described cylinder is provided with the mechanical hand moved by cylinder at zone line and underside area;Institute State the front transmission Accreditation Waiting Area and rear transmission Accreditation Waiting Area being distributed on zone line side by side;At least provided with three groups in described underside area Detection device side by side, described detection device includes product placement rack, detection cylinder and display lamp, and described detection cylinder is fixed On product placement rack one end, the piston rod of detection cylinder being provided with the terminal being connected with product, described display lamp is fixed on The side of product placement rack, described product placement rack is provided with microswitch and by microswitch start for positioning product Movable block, described detection cylinder is additionally provided with barcode scanner, it is characterised in that: front transmission Accreditation Waiting Area by front conveyer belt, Front product Accreditation Waiting Area and the first induction apparatus composition, product Accreditation Waiting Area before the end of front conveyer belt is provided with, front product Accreditation Waiting Area On the first induction apparatus is installed, rear Accreditation Waiting Area of transmitting is made up of rear conveyer belt, rear product Accreditation Waiting Area, is provided with on rear conveyer belt Second induction apparatus, the end of rear conveyer belt is arranged at rear product Accreditation Waiting Area, rear product Accreditation Waiting Area is provided with the 3rd induction apparatus;The end The protective cover for keeping apart operator it is provided with on seat;
1) product to be measured is sent to front product Accreditation Waiting Area, the first induction apparatus on current production Accreditation Waiting Area by front conveyer belt by product to be measured When sensing product to be measured, front conveyer belt quits work, and is sensed that the signal of product to be measured is sent to control system simultaneously, Control system sends a signal to motor after receiving this signal;2) motor driven belts has the cylinder of mechanical hand to move to the first sensing Device senses the position of product to be measured, and then motor quits work;3) after motor quits work, control system controls cylinder On mechanical hand decline and draw product to be measured, the mechanical hand of the product to be measured after absorption by control system control cylinder stretch out gas The mechanical hand of product to be measured is pushed to the surface of product placement rack by the piston rod of cylinder, is then placed it in product by mechanical hand On placement rack;4) when product to be measured puts into product placement rack, product to be measured can touch microswitch, and microswitch is being treated Survey product is opened location movable block and is fixed by product to be measured after touching, the signal after microswitch is opened simultaneously is sent to control system System, control system will send commands to the detection cylinder with terminal and barcode scanner, and detection cylinder promotes the work of detection cylinder Stopper rod is drawn close to product to be measured, and the bar code on product to be measured is first scanned by the barcode scanner on its detection cylinder, then will The bar code scanned is sent in control system, control system preserve bar code, and detection cylinder continues to advance then on it Terminal draw close to product to be measured along with piston rod, final detection cylinder promotes piston rod to be connected with product to be measured by terminal, makes to treat Survey product to be connected with control system and the control of controlled system;5) after the controlled system of product to be measured controls, control system will Send detection signal and shown " X " or " O " to Product checking to be measured, NG or OK detecting product to be measured by display lamp;6) When display lamp shows " O ", the product that complete the most after testing is drawn by mechanical hand by cylinder, then by motor move with The cylinder of mechanical hand is at rear conveyer belt, and then cylinder moving stretches out after the product completing detection is placed by mechanical hand on conveyer belt, The second induction apparatus on rear conveyer belt moves after sensing product, and product is transferred to rear product Accreditation Waiting Area, until rear product waits Upper 3rd induction apparatus in district senses, rear conveyer belt quits work, and now product waits that next station is taken out;7) show when display lamp Time " X ", control system by control this be automatically performed inspection device quit work, the most also can be by being automatically performed inspection device On buzzer remind operator, then wait that operator will show that the product of " X " takes out, after taking-up NG product again Position this be automatically performed inspection device, be automatically performed inspection device again operate.
CN201410766983.XA 2012-11-30 2012-11-30 A kind of method of work being automatically performed inspection device Active CN104609126B (en)

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CN201410766983.XA CN104609126B (en) 2012-11-30 2012-11-30 A kind of method of work being automatically performed inspection device

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Application Number Priority Date Filing Date Title
CN201210501639.9A CN102976097B (en) 2012-11-30 2012-11-30 Automatic inspection device and application thereof
CN201410766983.XA CN104609126B (en) 2012-11-30 2012-11-30 A kind of method of work being automatically performed inspection device

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CN104609126B true CN104609126B (en) 2016-08-24

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CN105093585A (en) * 2015-08-19 2015-11-25 武汉华星光电技术有限公司 System and method for detecting liquid crystal display module
CN106644283A (en) * 2016-12-16 2017-05-10 江苏科瑞恩自动化科技有限公司 Automatic testing machine
CN106771396A (en) * 2016-12-17 2017-05-31 大连运明自动化技术有限公司 A kind of method of work of the jacking apparatus for detecting needle-bar
CN111634660B (en) * 2020-06-03 2021-08-31 大永精机(福州)有限公司 Transmission shaft material waiting device and material waiting method thereof

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Effective date of registration: 20170508

Address after: 226000 Tongzhou District City, Nantong Province town of West Industrial Concentration Area

Patentee after: Nantong Tongzhou District tripod Machinery Equipment Co., Ltd.

Address before: 325600 Zhejiang city of Wenzhou province Yueqing City Yuecheng town Fortunearia hole village

Patentee before: Hu Xiaoqing

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