CN104608302B - Imitative bag artificial stone bathtub production technology - Google Patents
Imitative bag artificial stone bathtub production technology Download PDFInfo
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- CN104608302B CN104608302B CN201510010792.5A CN201510010792A CN104608302B CN 104608302 B CN104608302 B CN 104608302B CN 201510010792 A CN201510010792 A CN 201510010792A CN 104608302 B CN104608302 B CN 104608302B
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Abstract
A kind of production technology of imitative bag artificial stone shower tray, comprises the steps：The first step, makes the mould of product, and a kind of chamber Nei Jisi sides are the shower tray mould of nature bag；Second step, arranges mould, in chamber sprays gel coat, solidification；3rd step, carries out castable cast；4th step, shower tray product stripping, sizing, solidification；5th step, product Final finishing obtain finished product.The whole production technology of the present invention has controllability, and mould arrangement is quality controllable, if the ratio of gel coat spraying temperature, thickness and casting material formula during production is controlled, and demoulding time.Gel coat temperature can be measured by temperature-measuring gun, and temperature is too low can be heated by water-bath.Thickness can be measured with calibrator.
Description
Technical field
A kind of cast bathtub production technology on imitative bag surface of the present invention, is related to the new technology of composite.
Background technology
It is a thing for making us body and mind pleasure to have a bath, but is possible to cause tragedy if accidentally sliding into, special
It is not that bathroom is very wet and slippery, therefore the non-skid feature of sanitaryware is made more good safer, and a bottom has anti-skidding effect
Sanitaryware is worth researching and developing, and bag can increase, with the frictional force of sole, not only there are nonslip properties, and make cast shower tray
Surface has marmorean natural texture, beautifies and improve the feature and sight of sanitaryware, bag artificial stone shower tray
The workload of arrangement also suitably can be liberated in process of production, and improve production efficiency is that this my department is carried out to artificial stone shower tray
Surface production technique researched and developed.
ZL200820049429.X the utility model is related to a kind of artificial stone shower house bottom-basin, and including bottom basin body, which is special
Point is that the bottom basin body includes：The top layer be made up of acrylic material or ABS material and by resin or white glue with vinyl with
Stone flour is mixed the bottom that makes, the top layer bond with bottom together with constitute artificial stone shower house bottom-basin body.This practicality is new
Type has that attractive in appearance, durable, structural strength is high, lightweight feature, can conveniently produce variously-shaped and structure Showering bottom
Basin, has filled up the weak point of current Showering bottom basin, for consumers in general provide more attractive, firm, durable, have stone matter
The novel products of sense.
Content of the invention
Present invention aim at, there is provided a kind of cast bathtub production technology on imitative bag surface, making surface have anti-skidding
The imitative bag artificial stone shower tray of effect, to change the function and sight on artificial stone shower tray surface.
The object of the invention is achieved through the following technical solutions：A kind of production technology of imitative bag artificial stone shower tray, including
Following step：
The first step, makes the mould of product, and a kind of chamber Nei Jisi sides are the shower tray mould of nature bag；
Second step, arranges mould, in chamber sprays gel coat, solidification；
3rd step, carries out castable cast；
4th step, shower tray product stripping, sizing, solidification；
5th step, product Final finishing obtain finished product.
On the basis of such scheme, in the first step, using high-definition digital collected by camera nature bag, soft by figure
Part editor's bag picture, with deisgn product, maximum size then is carved by laser engraving machine as template, with 8mm thickness
Acrylic board is that material for carving on it carves bag template；
Then FRP bags processed are turned in bag template according to product size and does mold bottom die, carry out turning over molding jig, mould
Four inner edges also make bag, and using mixed resin, its recipe ratio is：Unsaturated polyurethane resin 1：Calcium carbonate 1.5, then add tree
The aerosil of the 8-10% of fat weight is tuned into mixed resin, and additional 3% curing agent is subtracted using the inertia of aerosil
Mix resin trickling less, pushed away using burr cylinder and roll out similar bag；
Sandblasting is carried out to mold cavity surfaces finally, blasting treatment is carried out into dumb light with the abrasive material of 120 mesh.
On the basis of such scheme, the size of described maximum is that template is 1800mmx900mm.
On the basis of such scheme, at 50 μm, temperature is not less than 20 °C to the spraying gel coat THICKNESS CONTROL, before spraying gel coat
Mould must be carried out and arrange polishing, after spraying gel coat, wipe the gel coat on mould at four side R angles off.
The curing agent methyl ethyl ketone peroxide of described gel coat additional 2%, sprays laggard baking oven baking, and baking temperature sets
Fixed 50 °C, toast 15～18 minutes.
On the basis of such scheme, in the 3rd step, between 45～50 °C, castable is not with for castable temperature control
Resin based on saturated polyester resin, by weight percentage formula are：
Unsaturated polyester resin 25%
Calcium carbonate 50%
Quartz sand 15%
White microbead 10%
The additive including accelerator, shrinking agent and curing agent is additionally added in formula, wherein, the addition of accelerator
For the 0.5% of unsaturated polyester resin weight, the addition of shrinking agent is the 1% of unsaturated polyester resin weight, curing agent
Addition for unsaturated polyester resin weight 2%.
On the basis of such scheme, in the 4th step, demoulding time is controlled according to casting material formula, de- at 30 minutes
Mould, upper shaping rack are shaped laggard 100 °C of curing ovens, natural cooling after drying 3 hours.
On the basis of such scheme, blasting treatment is carried out into dumb light with the abrasive material of 120 mesh.
The present invention is advantageous in that：Whole production technology has controllability, and mould arrangement is quality controllable, as long as control production
When gel coat spraying temperature, thickness and casting material formula ratio, and demoulding time.Gel coat temperature can pass through thermometric
Measuring, temperature is too low can be heated rifle by water-bath.Thickness can be measured with calibrator.
Description of the drawings
1 production technological process of the present invention of accompanying drawing；
The schematic surface of bag artificial stone shower tray imitated by accompanying drawing 2.
Specific embodiment
As shown in Fig. 1 production technological process of the present invention, a kind of production technology of imitative bag artificial stone shower tray, including under
State step：
The first step, makes the mould of product, and a kind of chamber Nei Jisi sides are the shower tray mould of nature bag；
Second step, arranges mould, in chamber sprays gel coat, solidification；
3rd step, carries out castable cast；
4th step, shower tray product stripping, sizing, solidification；
5th step, product Final finishing obtain finished product.
Of the invention compared with existing artificial stone shower tray production technology：Key is the Mold Making with bag, described
In the first step, using high-definition digital collected by camera nature bag, computer photograph, by graphics software editor's bag picture, to set
In meter product, maximum size is template, and size is 1800mmx900mm；
Carved by laser engraving machine again, the acrylic board with 8mm left and right thicknesses carves bag template as material for carving on it；
Then FRP bags processed are turned in bag template according to product size size and does mold bottom die, carry out turning over molding jig, mould
Four inner edges of tool also make bag, and using mixed resin, its recipe ratio is：Unsaturated polyurethane resin 1：Calcium carbonate 1.5, then add
Plus the aerosil of the 8-10% of weight resin is tuned into mixed resin, additional 3% curing agent, using the lazy of aerosil
Property reduce mixed resin trickling, pushed away using burr cylinder and roll out similar bag；
Sandblasting is carried out to mold cavity surfaces finally, blasting treatment is carried out into dumb light with the abrasive material of 120 mesh.
On the basis of such scheme, in the second step, mould must be carried out before spraying gel coat and arrange polishing, spray gel coat
Wipe the gel coat at four side R angles on mould afterwards off, after preventing cast because castable and gel coat bonding loosely and castable contraction is caused
Product is layered, and after layering, bag cannot be repaired.
At 50 μm or so, gel coat temperature control is being not less than 20 °C to gel coat THICKNESS CONTROL, additional 2% curing agent peroxidating
Methyl ethyl ketone, sprays laggard baking oven baking, and baking temperature sets 50 °C, toasts 15～18 minutes.
On the basis of such scheme, in the 3rd step, 45～50 °C of the temperature control of castable, casting material formula, with
Resin based on unsaturated polyester resin, additional calcium carbonate, quartz sand, white microbead and a small amount of additive, by weight percentage
For：
Unsaturated polyester resin 25%
Calcium carbonate 50%
Quartz sand 15%
White microbead 10%
Be additionally added a small amount of additive in formula, additive includes accelerator, shrinking agent and curing agent, accelerator plus
Enter that amount is unsaturated polyester resin weight 0.5%, the addition of shrinking agent for unsaturated polyester resin weight 1%, solidification
The addition of agent for unsaturated polyester resin weight 2%.
On the basis of such scheme, in the 4th step, product stripping controls demoulding time 30 according to casting material formula
Minute or so.Demoulding time is not controlled can affect product quality, cause to repair.After the demoulding, upper shaping rack sizing, fixed
The laggard baking oven of type carries out solidify afterwards, and oven temperature sets 100 °C, natural cooling after 3 hours.
The present invention makes mould using natural bag and obtains bag artificial stone shower tray, it is important to the system with bag mould
Make and gel coat spraying and the control of quality of mold release.
Claims (7)
1. a kind of production technology of imitative bag artificial stone shower tray, comprises the steps：
The first step, makes the mould of product, and a kind of chamber Nei Jisi sides are the shower tray mould of nature bag；
Second step, arranges mould, in chamber sprays gel coat, solidification；
3rd step, carries out castable cast；
4th step, shower tray product stripping, sizing, solidification；
5th step, product Final finishing obtain finished product, wherein, in the first step, using high-definition digital collected by camera nature bag,
By graphics software editor's bag picture, with deisgn product, maximum size then is carved by laser engraving machine as template, with
The acrylic board of 8mm thickness is that material for carving on it carves bag template；
Then, FRP bags processed are turned in bag template according to product size and does mold bottom die, carry out turning over molding jig, the four of mould
Individual inner edge also makes bag, and using following hybrid resin of filling a prescription, proportioning is：Unsaturated polyurethane resin 1：Calcium carbonate 1.5, then
The aerosil for adding the 8-10% of weight resin is tuned into hybrid resin, and additional 3% curing agent, using aerosil
Inertia reduce hybrid resin trickling, pushed away using burr cylinder and roll out similar bag；
Sandblasting is carried out to mold cavity surfaces finally, blasting treatment is carried out into dumb light with the abrasive material of 120 mesh.
2. the production technology of imitative bag artificial stone shower tray according to claim 1, it is characterised in that：Described template is
1800mmx900mm.
3. the production technology of imitative bag artificial stone shower tray according to claim 1, it is characterised in that：The spraying gel coat
At 50 μm, temperature is not less than 20 °C to THICKNESS CONTROL, must carry out mould and arrange polishing, wipe mould off after spraying gel coat before spraying gel coat
Gel coat at the upper four sides R angles of tool.
4. the production technology of the imitative bag artificial stone shower tray according to claim 1 or 3, it is characterised in that：Described glue
The curing agent methyl ethyl ketone peroxide of clothing additional 2%, sprays laggard baking oven baking, and baking temperature sets 50 °C, baking 15～18
Minute.
5. the production technology of imitative bag artificial stone shower tray according to claim 1, it is characterised in that：3rd step
In, castable temperature control between 45～50 °C, castable resin based on unsaturated polyester resin, by weight percentage
Fill a prescription and be：
Unsaturated polyester resin 25%
Calcium carbonate 50%
Quartz sand 15%
White microbead 10%
The additive including accelerator, shrinking agent and curing agent is additionally added in formula, and wherein, the addition of accelerator is not for
The 0.5% of saturated polyester resin weight, the addition of shrinking agent is the 1% of unsaturated polyester resin weight, the addition of curing agent
Measure 2% for unsaturated polyester resin weight.
6. the production technology of imitative bag artificial stone shower tray according to claim 1, it is characterised in that：4th step
In, demoulding time is controlled according to casting material formula, in the demoulding in 30 minutes, upper shaping rack was shaped laggard 100 °C of curing ovens, dries 3
Natural cooling after hour.
7. the production technology of imitative bag artificial stone shower tray according to claim 1, it is characterised in that：Mill with 120 mesh
Material carries out blasting treatment into dumb light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510010792.5A CN104608302B (en) | 2015-01-09 | 2015-01-09 | Imitative bag artificial stone bathtub production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510010792.5A CN104608302B (en) | 2015-01-09 | 2015-01-09 | Imitative bag artificial stone bathtub production technology |
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| CN104608302A CN104608302A (en) | 2015-05-13 |
| CN104608302B true CN104608302B (en) | 2017-03-15 |
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ID=53143062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201510010792.5A Active CN104608302B (en) | 2015-01-09 | 2015-01-09 | Imitative bag artificial stone bathtub production technology |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666641B (en) * | 2016-02-01 | 2018-06-15 | 宣城市欧帝斯卫浴有限公司 | It is replicated with the preparation method of the bathroom floor of stone board texture |
| GB2550331B (en) * | 2016-05-11 | 2019-05-15 | Traymate Products Ltd | Process for producing an anti-slip article |
| CN106273532B (en) * | 2016-09-21 | 2018-11-06 | 惠达卫浴股份有限公司 | A kind of light material master mold production method of sanitary ceramics |
| CN109467337A (en) * | 2018-11-29 | 2019-03-15 | 浙江德沐洁具科技有限公司 | A kind of composite material producing shower tray |
| CN113969116A (en) * | 2020-07-24 | 2022-01-25 | 科勒(中国)投资有限公司 | Film layer structure and preparation method of anti-skid lines |
| CN113172912A (en) * | 2021-04-25 | 2021-07-27 | 临海市朵纳卫浴有限公司 | Method for manufacturing transparent bathtub |
| CN115431450B (en) * | 2022-10-18 | 2023-08-08 | 肇庆市君德瑞新材料科技有限公司 | Bathtub with rock texture and preparation method thereof |
| CN115447032B (en) * | 2022-10-18 | 2023-08-08 | 肇庆市君德瑞新材料科技有限公司 | Preparation method of bathtub production mold and bathtub production mold |
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| CN1792608A (en) * | 2005-12-30 | 2006-06-28 | 王俊 | Inject on production tech, for artique imitating stereoscopic relief artistic flowerpot |
| CN101786296A (en) * | 2009-01-23 | 2010-07-28 | 灿博实业股份有限公司 | Method for manufacturing artificial stone commode basin or water tank with acrylic resin |
| CN103737775A (en) * | 2014-01-13 | 2014-04-23 | 上海澳金玻璃钢制品有限公司 | Shower-tray casting process of surface of spar |
-
2015
- 2015-01-09 CN CN201510010792.5A patent/CN104608302B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1792608A (en) * | 2005-12-30 | 2006-06-28 | 王俊 | Inject on production tech, for artique imitating stereoscopic relief artistic flowerpot |
| CN101786296A (en) * | 2009-01-23 | 2010-07-28 | 灿博实业股份有限公司 | Method for manufacturing artificial stone commode basin or water tank with acrylic resin |
| CN103737775A (en) * | 2014-01-13 | 2014-04-23 | 上海澳金玻璃钢制品有限公司 | Shower-tray casting process of surface of spar |
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| CN104608302A (en) | 2015-05-13 |
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