CN104607858B - Reinforcement welding lifting operation device and application thereof in roller circle - Google Patents
Reinforcement welding lifting operation device and application thereof in roller circle Download PDFInfo
- Publication number
- CN104607858B CN104607858B CN201510072371.5A CN201510072371A CN104607858B CN 104607858 B CN104607858 B CN 104607858B CN 201510072371 A CN201510072371 A CN 201510072371A CN 104607858 B CN104607858 B CN 104607858B
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- roller
- bracing frame
- welding
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- reinforcement
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The present invention relates to reinforcement welding lifting operation device and application thereof in a kind of roller circle, bracing frame is welded including roller, fixed support, tilt cylinders, lift cylinder and V-type bracing frame, roller welding bracing frame is used for supporting roller, and as reinforcement welding panel in roller circle, roller welding bracing frame one end is turning end, the other end is free end, roller welding bracing frame turning end is rotatably connected on fixed support, free end is connected with the piston rod of tilt cylinders, tilt cylinders supports the free end of roller welding bracing frame, and drive roller to weld bracing frame free inclination, V-type bracing frame and roller are welded the free end interval of bracing frame and are arranged, lift cylinder is arranged on the lower section of V-type bracing frame, drive V-type bracing frame oscilaltion, and drive V-type bracing frame to horizontally rotate.Compared with prior art, this device is semiautomation operation, and in operating process, roller angle of inclination can freely regulate, and roller two turns around conveniently, to be greatly improved operating efficiency.
Description
Technical field
The present invention relates to reinforcement welding operation device in a kind of roller circle, add in especially relating to a kind of roller circle
Strong muscle welding lifting operation device and application thereof.
Background technology
Gravure electric plate-making industry through the development of decades, has been enter into the mature and stable phase in China.Roller is as system
Version industry usual means range expense is extensive.Owing to the wallboard of roller is relatively thin, it is therefore desirable to roller internal welding
Connect reinforcement, to improve the intensity of roller.Owing to roller length is relatively big, typically at 500-1300mm, diameter exists
100-500mm, weight is typically at more than 100KG, and therefore the carrying operation element intensity of roller is the biggest.
In traditional roller circle, reinforcement welding sequence uses manual operations to complete on level land, its shortcoming master
Will be in the following aspects:
1, operator must squat down, stand repeatedly, operate extremely inconvenient；
2, roller weight is typically at about 100KG, and when moving, labor intensity is big, the most time-consuming but also effort；
3, roller dissipates on the ground, takies bigger place, it is impossible to realize the assembly line work of roller.
Summary of the invention
Defect that the purpose of the present invention is contemplated to overcome above-mentioned prior art to exist and a kind of semi-automatic behaviour is provided
In work, operating process, roller angle of inclination can freely regulate, turning around conveniently in roller two, is greatly improved operation effect
Reinforcement welding lifting operation device and application thereof in the roller circle of rate.
The purpose of the present invention can be achieved through the following technical solutions:
Reinforcement welding lifting operation device in a kind of roller circle, including roller weld bracing frame, fixed support,
Tilt cylinders, lift cylinder and V-type bracing frame, described roller welding bracing frame is used for supporting roller, and makees
For reinforcement welding panel in roller circle, described roller welding bracing frame one end is turning end, and the other end is certainly
By holding, described roller welding bracing frame turning end is rotatably connected on fixed support, free end and tilt cylinders
Piston rod connects, and described tilt cylinders supports the free end of roller welding bracing frame, and drives roller welding to support
Frame free inclination, described V-type bracing frame and roller weld the free end interval setting of bracing frame, described liter
Sending down the abnormal ascending QI cylinder is arranged on the lower section of V-type bracing frame, drives V-type bracing frame oscilaltion, and drives V-type bracing frame
Horizontal rotation.
Described roller welding bracing frame is provided with long roller bearing arranged in parallel, and described roller supports in roller welding
Time on frame vertical with long roller bearing.
Described roller welding bracing frame is perpendicular to the dual-side of long roller bearing and is provided with pin.
The cylinder barrel of described tilt cylinders is fixed on fixed support.
Described V-type bracing frame upper surface offers into V-groove, and lower surface is horizontal plane, and described V-type supports
Frame lower surface is fixed on the piston rod of lift cylinder.
The described V-groove two side on V-type bracing frame is provided with short roller bearing arranged in parallel, described short rolling
Axle is perpendicular to the bottom land of V-groove.
The application of reinforcement welding lifting operation device in above-mentioned roller circle, comprises the following steps:
The first step: roller is transported on roller welding bracing frame by production line；
Second step: tilt cylinders drives roller welding bracing frame free end downward-sloping so that roller welding bracing frame
On roller downward-sloping；
3rd step: at the slanted upper end of roller, reinforcement is welded on roller inwall；
4th step: tilt cylinders drives roller welding bracing frame free end to rise so that roller welding bracing frame level；
5th step: lift cylinder drives V-type bracing frame to rise to the height of roller welding bracing frame, and drives V
Type bracing frame rotates so that the V-groove of V-type bracing frame is identical with roller length direction；
6th step: roller is welded the roller on bracing frame and is pushed on V-type bracing frame, now lift cylinder band
Dynamic V-type bracing frame horizontally rotates 180 °；
7th step: the roller on V-type bracing frame is back on roller welding bracing frame；
8th step: tilt cylinders drives roller welding bracing frame free end downward-sloping so that roller welding bracing frame
On roller downward-sloping, at the slanted upper end of roller, reinforcement is welded on roller inwall；
9th step: tilt cylinders drives roller welding bracing frame free end to rise so that roller welding bracing frame level,
Roller is taken away, completes reinforcement welding in roller circle.
Compared with prior art, the present invention has the following advantages and beneficial effect:
(1) in assembly of the invention, roller welding bracing frame by the support of tilt cylinders can tilted upward, make
The roller obtained on roller welding bracing frame tilts together, and the roller being obliquely installed, conveniently its inwall is strengthened
Muscle welds, and after roller one end reinforcement has welded, roller is pushed on V-type bracing frame, passes through lifting air
Cylinder drives V-type bracing frame to horizontally rotate 180 ° so that roller also rotates with 180 °, roller is pushed away the most again
Return on roller welding bracing frame, then roller welding bracing frame tilted, it is achieved the welding of roller other end reinforcement,
Therefore, assembly of the invention automaticity is higher, main by the plant equipment such as cylinder and roller bearing, it is easy to behaviour
Make, save manpower, and improve operating efficiency more than 20%.
(2), in assembly of the invention, the angle of inclination of roller freely can be regulated by tilt cylinders, permissible
Meet the different operating requirement of workman.
(3) in assembly of the invention, roller two turns around conveniently, to greatly reduce labor intensity.
(4) the streamlined operation of reinforcement welding sequence, whole work in assembly of the invention is capable of roller circle
Sequence is than the time having saved about 30% in the past.
Accompanying drawing explanation
Fig. 1 be the present invention roller circle in the structural representation of reinforcement welding lifting operation device.
Figure is numbered: 1 welds bracing frame for roller, and 11 is long roller bearing, and 12 is pin, and 2 is fixed support,
3 is tilt cylinders, and 4 is lift cylinder, and 5 is V-type bracing frame, and 51 is short roller bearing, and 6 is roller.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment
Reinforcement welding lifting operation device in a kind of roller circle, as it is shown in figure 1, include that roller welds bracing frame
1, fixed support 2, tilt cylinders 3, lift cylinder 4 and V-type bracing frame 5, roller welding bracing frame 1 is used for
Support roller 6, and as reinforcement welding panel in roller circle, roller welding bracing frame 1 one end be turning end,
The other end is free end, roller welding bracing frame 1 turning end be rotatably connected on fixed support 2, free end with incline
Tiltedly the piston rod of cylinder 3 connects, and the cylinder barrel of tilt cylinders 3 is fixed on fixed support 2.Tilt cylinders 3 supports
The free end of roller welding bracing frame 1, and drive roller to weld bracing frame 1 free inclination, roller welding bracing frame
1 is provided with long roller bearing 11 arranged in parallel, vertical with long roller bearing 11 when roller 6 is on roller welding bracing frame 1.
Roller welding bracing frame 1 is perpendicular to the dual-side of long roller bearing 11 and is provided with pin 12.V-type bracing frame 5 welds with roller
The free end interval connecing bracing frame 1 is arranged, and V-type bracing frame 5 upper surface offers into V-groove, and lower surface is water
Plane, V-type bracing frame 5 lower surface is fixed on the piston rod of lift cylinder 4.V on V-type bracing frame 5
Type groove two side is provided with short roller bearing 51 arranged in parallel, and short roller bearing 51 is perpendicular to the bottom land of V-groove.Lifting air
Cylinder 4 is arranged on the lower section of V-type bracing frame 5, drives V-type bracing frame 5 oscilaltion, and drives V-type to support
Frame 5 horizontally rotates.
The application of reinforcement welding lifting operation device in above-mentioned roller circle, comprises the following steps:
The first step: roller 6 is transported on roller welding bracing frame 1 by production line；
Second step: tilt cylinders 3 drives roller welding bracing frame 1 free end downward-sloping so that roller welding
Roller 6 on support 1 is downward-sloping；
3rd step: at the slanted upper end of roller 6, is welded on reinforcement on roller 6 inwall；
4th step: tilt cylinders 3 drives roller welding bracing frame 1 free end to rise so that roller welding bracing frame
1 level；
5th step: lift cylinder 4 drives V-type bracing frame 5 to rise to the height of roller welding bracing frame 1, and
V-type bracing frame 5 is driven to rotate so that the V-groove of V-type bracing frame 5 is identical with roller 6 length direction；
6th step: roller is welded the roller 6 on bracing frame 1 and is pushed on V-type bracing frame 5, now lift
Cylinder 4 drives V-type bracing frame 5 to horizontally rotate 180 °；
7th step: the roller 6 on V-type bracing frame 5 is back on roller welding bracing frame 1；
8th step: tilt cylinders 3 drives roller welding bracing frame 1 free end downward-sloping so that roller welding
Roller 6 on support 1 is downward-sloping, at the slanted upper end of roller 6, is welded on by reinforcement on roller 6 inwall；
9th step: tilt cylinders 3 drives roller welding bracing frame 1 free end to rise so that roller welding bracing frame
1 level, takes away roller 6, completes reinforcement welding in roller circle.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and use to send out
Bright.These embodiments obviously easily can be made various amendment by person skilled in the art, and at this
The General Principle illustrated is applied in other embodiments without through performing creative labour.Therefore, the present invention does not limits
In above-described embodiment, those skilled in the art are according to the announcement of the present invention, without departing from changing that scope is made
Entering and revise all should be within protection scope of the present invention.
Claims (6)
1. the application of reinforcement welding lifting operation device in a roller circle, it is characterised in that in roller circle
Reinforcement welding lifting operation device include roller welding bracing frame (1), fixed support (2), tilt cylinders (3),
Lift cylinder (4) and V-type bracing frame (5), described roller welding bracing frame (1) is used for supporting roller (6),
And as reinforcement welding panel in roller circle, described roller welding bracing frame (1) one end is turning end,
The other end is free end, and described roller welding bracing frame (1) turning end is rotatably connected on fixed support (2),
Free end is connected with the piston rod of tilt cylinders (3), and described tilt cylinders (3) supports roller welding bracing frame
(1) free end, and drive roller to weld bracing frame (1) free inclination, described V-type bracing frame (5)
And roller is welded the free end interval of bracing frame (1) and is arranged, and described lift cylinder (4) is arranged on V-type and props up
The lower section of support (5), drives V-type bracing frame (5) oscilaltion, and drives V-type bracing frame (5) level
Rotate；
In this roller circle, the application of reinforcement welding lifting operation device comprises the following steps:
The first step: roller (6) is transported in roller welding bracing frame (1) by production line；
Second step: tilt cylinders (3) drives roller welding bracing frame (1) free end downward-sloping so that roller
Roller (6) in welding bracing frame (1) is downward-sloping；
3rd step: at the slanted upper end of roller (6), is welded on reinforcement on roller (6) inwall；
4th step: tilt cylinders (3) drives roller welding bracing frame (1) free end to rise so that roller is welded
Bracing frame (1) level；
5th step: lift cylinder (4) drives V-type bracing frame (5) to rise to roller welding bracing frame (1)
Highly, and drive V-type bracing frame (5) to rotate so that the V-groove of V-type bracing frame (5) and roller (6)
Length direction is identical；
6th step: roller is welded the roller (6) on bracing frame (1) and is pushed on V-type bracing frame (5),
Now lift cylinder (4) drives V-type bracing frame (5) to horizontally rotate 180 °；
7th step: the roller (6) on V-type bracing frame (5) is back in roller welding bracing frame (1)；
8th step: tilt cylinders (3) drives roller welding bracing frame (1) free end downward-sloping so that roller
Roller (6) in welding bracing frame (1) is downward-sloping, at the slanted upper end of roller (6), is welded by reinforcement
It is connected on roller (6) inwall；
9th step: tilt cylinders (3) drives roller welding bracing frame (1) free end to rise so that roller is welded
Bracing frame (1) level, takes away roller (6), completes reinforcement welding in roller circle.
The application of reinforcement welding lifting operation device in a kind of roller circle the most according to claim 1,
It is characterized in that, described roller welding bracing frame (1) is provided with long roller bearing (11) arranged in parallel, described
Roller (6) is vertical with long roller bearing (11) when roller welding bracing frame (1) is upper.
The application of reinforcement welding lifting operation device in a kind of roller circle the most according to claim 2,
It is characterized in that, described roller welding bracing frame (1) is perpendicular to the dual-side of long roller bearing (11) and is provided with pin
(12)。
The application of reinforcement welding lifting operation device in a kind of roller circle the most according to claim 1,
It is characterized in that, the cylinder barrel of described tilt cylinders (3) is fixed on fixed support (2).
The application of reinforcement welding lifting operation device in a kind of roller circle the most according to claim 1,
It is characterized in that, described V-type bracing frame (5) upper surface offers into V-groove, and lower surface is horizontal plane, institute
V-type bracing frame (5) lower surface stated is fixed on the piston rod of lift cylinder (4).
The application of reinforcement welding lifting operation device in a kind of roller circle the most according to claim 1,
It is characterized in that, the described V-groove two side on V-type bracing frame (5) is provided with short roller bearing arranged in parallel
(51), described short roller bearing (51) is perpendicular to the bottom land of V-groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510072371.5A CN104607858B (en) | 2015-02-11 | 2015-02-11 | Reinforcement welding lifting operation device and application thereof in roller circle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510072371.5A CN104607858B (en) | 2015-02-11 | 2015-02-11 | Reinforcement welding lifting operation device and application thereof in roller circle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104607858A CN104607858A (en) | 2015-05-13 |
| CN104607858B true CN104607858B (en) | 2017-01-04 |
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ID=53142643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510072371.5A Active CN104607858B (en) | 2015-02-11 | 2015-02-11 | Reinforcement welding lifting operation device and application thereof in roller circle |
Country Status (1)
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| CN (1) | CN104607858B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3422638A1 (en) * | 1984-06-19 | 1985-12-19 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 4200 Oberhausen | METHOD FOR THE PRODUCTION OF COMPONENTLY CURVED COMPONENTS FROM WELDED MATERIAL |
| CN2514963Y (en) * | 2001-12-13 | 2002-10-09 | 天津鼎盛工程机械有限公司 | Lifting-rotating welding position shifting machine |
| CN202344177U (en) * | 2011-11-02 | 2012-07-25 | 江苏通达动力科技股份有限公司 | Workbench structure |
| CN202804561U (en) * | 2012-09-29 | 2013-03-20 | 南车石家庄车辆有限公司 | Side post iron connecting automatic welding rolling-over tool |
| CN202780364U (en) * | 2012-10-10 | 2013-03-13 | 河南卫华重型机械股份有限公司 | Welding, turning and shifting jig for crane trolley frame |
| CN203197514U (en) * | 2013-04-26 | 2013-09-18 | 四川东方能源科技股份有限公司 | Automatic lifting welding table |
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| CN104607858A (en) | 2015-05-13 |
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| PB01 | Publication | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20180517 Address after: 226600 Jiangsu Nantong Haian County Haian Town Garden Village fifteen group Haian Yuncheng plate making Co., Ltd. Patentee after: Yuncheng Haian plate making Co., Ltd. Address before: 201805 Qinan Road, Anting Town, Jiading District, Jiading District, Shanghai Patentee before: Shanghai Yunan Plate-Making Co., Ltd. |
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| TR01 | Transfer of patent right |