CN104607723A - Split waveguide deburrer - Google Patents
Split waveguide deburrer Download PDFInfo
- Publication number
- CN104607723A CN104607723A CN201410720643.3A CN201410720643A CN104607723A CN 104607723 A CN104607723 A CN 104607723A CN 201410720643 A CN201410720643 A CN 201410720643A CN 104607723 A CN104607723 A CN 104607723A
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- China
- Prior art keywords
- core
- steel wire
- wire rope
- waveguide
- mold cores
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Abstract
The invention relates to a split waveguide deburrer. Novel deburring mold cores are designed, base materials of the mold cores are steel 20#, the outer sides of the mold cores are covered with rubber abrasive strips, in this way, the reliability of the mold cores is improved, and the service life of the mold cores is prolonged. Meanwhile, the deburring mold cores penetrate through a split waveguide fixed to a desktop machine body. The two ends of each mold core are connected with reels of servo motors through steel wire ropes. Accordingly, the mold cores do piston motion in the waveguide under the control of the serve motors. Therefore, the automation level of split waveguide deburring is improved.
Description
Technical field
The invention belongs to machinery manufacturing technology field, be specifically related to a kind of slotted waveguide flash trimmer, relate in phased-array radar slotted waveguide manufacture process, its digital control processing rear interior cavity burr remnants is removed.
Background technology
As antenna system important component part, slotted waveguide processing, detection etc. all achieve mechanization, automation, but in the burr removal of slotted waveguide, domestic process still rests on very original manual state.Mainly be divided into following step:
With copper brush, fine sandpaper by outside the groove of crack, sanding.
Be placed on by part on platform, people's both hands compress, and special tooling (core parcel sand paper) is filled in waveguide cavity by another people, connect guide rod, do piston movement after twitching core, removal, sanding waveguide cavities,
The method needs two people's compounding practices, also single-piece production can only be completed at every turn, fatigue resistance is large, production efficiency is very low, burr is removed not thorough, difficult quality guarantee, in recent years, along with the production and processing demand of multiple project, slotted waveguide processing capacity sharply rises, annual crack ripple processing capacity has thousands of more than, and crack Yin Maoci removes and brings very large pressure to production.
Domesticly at present all rest on manual levelling in slotted waveguide deburring, home and abroad does not also have its relative special-purpose equipment, and the manufacture of slotted waveguide flash trimmer is top standard undoubtedly at home.
The defect existed in prior art or deficiency have the following aspects:
(1) manual single-piece is produced, and needs two people to coordinate simultaneously.Every root waveguide needs workman to use 3 kgfs, repeatedly pulls 5 to 10 times.
(2) core is chosen bakelite plate and is done base material, outside parcel sand paper, and thus core strength is low, easily broken, and service life is short, core poor reliability.
In a word, prior art labour intensity is large, production efficiency is very low, burr is removed not thorough, difficult quality guarantee.
Summary of the invention
The technical problem solved
In order to avoid the deficiencies in the prior art part, the present invention proposes a kind of slotted waveguide flash trimmer, realizes slotted waveguide deburring semi-automatic, improves crudy, increases work efficiency.
Technical scheme
A kind of slotted waveguide flash trimmer, comprises core; It is characterized in that comprising desk-top vehicle body, line slideway, hold-down cylinder, steel wire rope, two servomotors and core; Table-type turning is provided with two line slideways with it, be provided with many with steel wire rope in two line slideways, one end of steel wire rope is connected with core, and the other end of core is connected with another steel cable, two steel wire ropes are connected with the spool respectively at two servomotors, and are controlled by servomotor; Multiple hold-down cylinder is positioned on steel wire rope, is fixed on desk-top vehicle body, makes core and steel wire rope under the drive of servomotor, does piston movement along guide rail.
Be provided with hollow guide rod on a steel cord.
Described core comprises inner core and rubber emery stick, and the outside of inner core is provided with rubber emery stick.
Described inner core adopts 20# steel.
Beneficial effect
A kind of slotted waveguide flash trimmer that the present invention proposes, design new deburring core, 20# steel chosen by base material, and outside parcel rubber emery stick, improves core reliability, and service life.Simultaneously by deburring core through being fixed on table-type turning slotted waveguide with it, core two ends are connected with the spool of servomotor by steel wire rope, thus core is under the control of servomotor, makes piston movement in waveguide, realize the automatization level that slotted waveguide burr is removed.
Beneficial effect of the present invention is as follows compared with the conventional method:
(1) prototype core is low for service life, often completes the sand paper that 5 slotted waveguide processing just need change outsourcing, often processes 100 waveguides and just need change bakelite core; New core at least can complete 100 waveguide processing just to be needed to consider to change rubber emery stick, and inner side steel core service life can more than 5 to 10 years, the thus secondary core reliability that improves, and service life.
(2) during new equipment uses, part only need be installed on workbench by operator, penetrates core package, and equipment, under servomotor drives, completes 10 part deburring tasks simultaneously.In whole processing, workman only need complete part and is installed, and thus labour intensity reduces greatly.This equipment can complete the processing that part maximum length is 3 meters simultaneously, and core can carry out processing action in any position in waveguide cavity simultaneously, and in this equipment, the movement velocity of core is adjustable.
(3) this equipment has operation control system, and System Programming is easy; Simple to operate, proficiency is less demanding, workable.
Accompanying drawing explanation
Fig. 1: crack waveguide tube flash trimmer structure principle chart
Core structure figure in Fig. 2: Fig. 1
1-second steel wire rope, 2-line slideway, 3-guide rod, 4-crack waveguide tube, 5-hold-down cylinder, 6-core, 7-first servomotor, the desk-top vehicle body of 8-, 9-second servomotor, 10-inner core, 11-rubber emery stick, 12-first steel wire rope.
Detailed description of the invention
Now in conjunction with the embodiments, the invention will be further described for accompanying drawing:
The embodiment of the present invention comprises desk-top vehicle body 8, line slideway 2, ten guide rods 3, five hold-down cylinders 5, ten steel wire ropes, two servomotors and ten cores 6; Table-type turning is provided with two line slideways with it, ten guide rods 3 are arranged in two line slideways 2, the one end of the second steel wire rope 1 passed in every root guide rod 3 is connected with core 6, the other end of core 6 is connected with the first steel wire rope 12, first steel wire rope is connected with the spool of the first servomotor, and the second steel wire rope is connected with the spool of the second servomotor; Five hold-down cylinders 5 are positioned on ten guide rods 3, are fixed on desk-top vehicle body, by spacing in two line slideways 2 for ten guide rods 3, draw ten cores 6 and do straight line piston movement.
Described core comprises inner core and rubber emery stick, and the outside of inner core is provided with rubber emery stick.
Described inner core adopts 20# steel.
Apparatus of the present invention are adopted to remove the process of crack waveguide tube inner burr:
(1) outside for crack waveguide tube burr is removed clean.
(2) 10 crack waveguide tubes are arranged on desk-top vehicle body, crack down, is clamped by 5 clamping cylinders.
(3) core of connection first steel wire rope is inserted waveguide cavity through waveguide, be connected with the second steel wire rope at the other end.
(4) drive core to make piston movement in waveguide by servomotor, the rubber emery stick on core removes inner chamber burr.
(5) unclamp the connection of steel wire rope and core, core retreats to original position, removes workpiece, is blown clean by the burr ground with the air gun that workbench is installed in hole.Change workpiece and carry out next round operation.
Claims (4)
1. a slotted waveguide flash trimmer, comprises core; It is characterized in that comprising desk-top vehicle body, line slideway, hold-down cylinder, steel wire rope, two servomotors and core; Table-type turning is provided with two line slideways with it, be provided with many with steel wire rope in two line slideways, one end of steel wire rope is connected with core, and the other end of core is connected with another steel cable, two steel wire ropes are connected with the spool respectively at two servomotors, and are controlled by servomotor; Multiple hold-down cylinder is positioned on steel wire rope, is fixed on desk-top vehicle body, makes core and steel wire rope under the drive of servomotor, does piston movement along guide rail.
2. slotted waveguide flash trimmer according to claim 1, is characterized in that: be provided with hollow guide rod on a steel cord.
3. slotted waveguide flash trimmer according to claim 1, it is characterized in that: described core comprises inner core and rubber emery stick, the outside of inner core is provided with rubber emery stick.
4. slotted waveguide flash trimmer according to claim 3, is characterized in that: described inner core adopts 20# steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410720643.3A CN104607723A (en) | 2014-12-01 | 2014-12-01 | Split waveguide deburrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410720643.3A CN104607723A (en) | 2014-12-01 | 2014-12-01 | Split waveguide deburrer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104607723A true CN104607723A (en) | 2015-05-13 |
Family
ID=53142513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410720643.3A Pending CN104607723A (en) | 2014-12-01 | 2014-12-01 | Split waveguide deburrer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104607723A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940225A (en) * | 2019-04-01 | 2019-06-28 | 北京无线电测量研究所 | A kind of slotted waveguide inner cavity burr removal device and method |
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| CN1214983A (en) * | 1997-10-21 | 1999-04-28 | 何志海 | Rubber grinding apparatus structure and application thereof |
| CN2633508Y (en) * | 2003-08-25 | 2004-08-18 | 大甲永和机械工业股份有限公司 | Pipe internal polishing machine |
| CN2754809Y (en) * | 2004-12-22 | 2006-02-01 | 张培 | Linear sander |
| CN2801383Y (en) * | 2005-05-29 | 2006-08-02 | 钟海萍 | Rubber sand wheel with handle |
| CN200984705Y (en) * | 2006-09-18 | 2007-12-05 | 中国铝业股份有限公司 | Automatic grinding and polishing device |
| WO2007012438A8 (en) * | 2005-07-25 | 2008-02-28 | Lissmac Maschb & Diamantwerkz | Device for machining a strip or plate-shaped metal workpiece |
| CN201205676Y (en) * | 2008-04-25 | 2009-03-11 | 卢之云 | Automatic polisher for wire drawing die |
| CN101972972A (en) * | 2010-06-03 | 2011-02-16 | 浙江天兴管业有限公司 | Inner polishing machine for stainless steel tube |
| CN201823732U (en) * | 2010-09-07 | 2011-05-11 | 上海天阳钢管有限公司 | Pipe fitting scrubbing unit |
| CN202336784U (en) * | 2011-11-15 | 2012-07-18 | 嘉兴市新纪元钢管制造有限公司 | Device for polishing inner holes and outer walls of steel tubes |
| CN102814741A (en) * | 2012-08-27 | 2012-12-12 | 浙江旺隆轨道交通设备有限公司 | Pantograph carbon strip dustless grinding machine |
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2014
- 2014-12-01 CN CN201410720643.3A patent/CN104607723A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1214983A (en) * | 1997-10-21 | 1999-04-28 | 何志海 | Rubber grinding apparatus structure and application thereof |
| CN2633508Y (en) * | 2003-08-25 | 2004-08-18 | 大甲永和机械工业股份有限公司 | Pipe internal polishing machine |
| CN2754809Y (en) * | 2004-12-22 | 2006-02-01 | 张培 | Linear sander |
| CN2801383Y (en) * | 2005-05-29 | 2006-08-02 | 钟海萍 | Rubber sand wheel with handle |
| WO2007012438A8 (en) * | 2005-07-25 | 2008-02-28 | Lissmac Maschb & Diamantwerkz | Device for machining a strip or plate-shaped metal workpiece |
| CN200984705Y (en) * | 2006-09-18 | 2007-12-05 | 中国铝业股份有限公司 | Automatic grinding and polishing device |
| CN201205676Y (en) * | 2008-04-25 | 2009-03-11 | 卢之云 | Automatic polisher for wire drawing die |
| CN101972972A (en) * | 2010-06-03 | 2011-02-16 | 浙江天兴管业有限公司 | Inner polishing machine for stainless steel tube |
| CN201823732U (en) * | 2010-09-07 | 2011-05-11 | 上海天阳钢管有限公司 | Pipe fitting scrubbing unit |
| CN202336784U (en) * | 2011-11-15 | 2012-07-18 | 嘉兴市新纪元钢管制造有限公司 | Device for polishing inner holes and outer walls of steel tubes |
| CN102814741A (en) * | 2012-08-27 | 2012-12-12 | 浙江旺隆轨道交通设备有限公司 | Pantograph carbon strip dustless grinding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940225A (en) * | 2019-04-01 | 2019-06-28 | 北京无线电测量研究所 | A kind of slotted waveguide inner cavity burr removal device and method |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150513 |
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| WD01 | Invention patent application deemed withdrawn after publication |