CN104602495A - Efficient inserting plate type radiator - Google Patents

Efficient inserting plate type radiator Download PDF

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Publication number
CN104602495A
CN104602495A CN201510024954.0A CN201510024954A CN104602495A CN 104602495 A CN104602495 A CN 104602495A CN 201510024954 A CN201510024954 A CN 201510024954A CN 104602495 A CN104602495 A CN 104602495A
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Prior art keywords
substrate
heat
fin
groove
layer
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CN201510024954.0A
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CN104602495B (en
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徐长荣
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TAICANG XINGGANG METAL MATERIAL CO Ltd
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TAICANG XINGGANG METAL MATERIAL CO Ltd
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Abstract

The invention discloses an efficient inserting plate type radiator. The efficient inserting plate type radiator comprises a base plate, radiating plates, a heat transfer layer and sidewalls; the radiating plates are welded on the base plate; the heat transfer layer is arranged in the base plate; the sidewalls are arranged at two sides of the radiating plates; a groove in which a heat conducting pipe is arranged is formed in each base plate; a heat absorbing plate is arranged on the surface of the heat conducting pipe. According to the radiator, the heat absorbing plate wraps the surface of the heat conducting pipe and can quickly absorb heat generated by a mechanical device in working as well as transmitting to the radiating plates, and therefore, the heat can be dispersed to the outside or inside of the mechanical device; meanwhile, three radiating plates form a group, so that the radiating effect is improved; in addition, a protecting layer is arranged on the base plate, heat absorbing holes are formed in the lower surface of the base plate, a heat resisting layer, a corrosion resisting layer and a wearable layer are sequentially arranged from inside to outside, and therefore, the service life of the whole radiator is prolonged; meanwhile, the heat absorbing efficiency of the radiator is improved, and the radiating effect is improved.

Description

A kind of high-efficiency inserted fin radiator
Technical field
The present invention relates to a kind of radiator, specifically a kind of high-efficiency inserted fin radiator.
Background technology
Along with socioeconomic fast development, radiator has become the requisite part of various integrated circuit, thus its Development Technology must constantly be reformed, every country and government is no has put into effect relevant policy to it, China is also like this, industry development according to national industry development policies and relevant departments is planned, each relevant research institute and researcher thereof are according to a kind of construction requirements of high-efficiency inserted fin radiator project, to inserted sheet project radiator project implementation technology, economical, the science in the fields such as society and environmental protection, reasonability and feasibility carry out research demonstration.Research, analysis and prediction domestic and international market supply/demand and construction scale, and main economic and technical indices is proposed, can implement to make the evaluation that is compared science to a kind of high-efficiency inserted fin radiator project, its main contents comprise as follows:
1, a kind of high-efficiency inserted fin radiator project construction general layout scheme is determined.
2, a kind of high-efficiency inserted fin radiator project construction scale and process technology scheme.
3, construction condition and the project site selection of fin inserting type heat radiator project is determined.
4, the supply of a kind of high-efficiency inserted fin radiator raw material, fuel and power is determined.
5, a kind of high-efficiency inserted fin radiator project public work construction scheme and water supply, power supply plan is determined.
6, a kind of high-efficiency inserted fin radiator Project business organization and staff is determined.
7, inserted sheet sheet heat radiator project executes progress suggestion.
8, the protection of a kind of high-efficiency inserted fin radiator project environment and labour safety and hygiene safeguard is determined.
9, a kind of high-efficiency inserted fin radiator Project Technical, economy, investment estimate and fund-raising results is analyzed.
10, a kind of economic benefit of high-efficiency inserted fin radiator project and social benefit and national economic evaluation is predicted.
Above-mentioned information slip show management that government produces a kind of high-efficiency inserted fin radiator and strict, but various radiators at present are on the market many especially, more that producer adulterates, all there is such or such problem in great majority, the heat sinking function of a lot of radiators is all comparatively general, its life-span used is too short in use, focuses on the epoch of quality, thus can not better meet consumer demand nowadays people.
Summary of the invention
Goal of the invention: the object of the invention is, in order to solve the deficiencies in the prior art, to provide a kind of high-efficiency inserted fin radiator.
Technical scheme: in order to realize above object, a kind of high-efficiency inserted fin radiator of the present invention, comprise: substrate, fin, heat conduction layer and sidewall, described fin is welded on substrate, described heat conduction layer is located at the inside of substrate, and described sidewall is located at the both sides of fin, and described substrate is provided with groove, be provided with heat pipe in groove, the surface of described heat pipe is provided with heat absorbing sheet.The heat absorption that plant equipment can be run by heat absorbing sheet in the present invention fast also passes to heat pipe, fin is transferred heat to by heat pipe, and then distribute heat to the outside or inside of plant equipment and run normally with guarantee equipment, simultaneously fin adopts three to be the pattern of a group, allows it reach better radiating effect.
Substrate of the present invention is provided with heat absorption hole, and it is located at below heat conduction layer, fast plant equipment can be run the heat absorption that produces and go out to pass to heat absorbing sheet, considerably increasing the speed of heat radiation.
Fin of the present invention is the fin that aluminium alloy is made, it inserts in the surface of substrate after roll-forming, on described fin, the groove after roll-in and the groove match on substrate, add the sealing of radiator, too increases the stability of fin simultaneously.
Substrate of the present invention is provided with protective layer, and described protective layer is followed successively by heat shield, corrosion resistant layer and wearing layer from inside to outside, can extend the life-span that it uses, and allow the coefficient of safety of radiator is proud to be improved greatly.
Heat pipe of the present invention adopts the insulating tube of hollow.
A kind of high-efficiency inserted fin radiator of the present invention, the concrete procedure of processing of described radiator is as follows:
(A) first carry out the preparation before production, cleaned out by ingot-containing tube inner bag, and adjust extruding center with clear cylinder pad, extrusion axis, ingot-containing tube and die holder discharging opening are on a center line;
(B) check that whether extruder dry running is normal, then start die trial, select the short aluminium bar of a length within the scope of 150-200mm to put into ingot-containing tube and heat, heating and temperature control is between 480-520 DEG C;
(C), the heating and temperature control of mould at about 480 DEG C, time of its heating must not be less than 2 hours;
(D), turn off extruder automatic transmission, each section of switch zero position, pressure from minimum pressure starts slowly, during aluminium filling process, Stress control is within 100 ㎏/cm2, and ammeter Data Control, within 2-3A, starts discharging after its 3-5 minute aluminium bar is shaping;
(E), then according to the size that order needs, slowly sawing is carried out to aluminium bar, form substrate and sidewall;
(F), at the back side of substrate utilize numerical control lathe wheeled litter to go out to absorb heat hole, recycling milling machine on substrate evenly, compartment of terrain offers groove and mounting groove, arrange in the mode of two mounting grooves groove;
(H), again carry out protective layer process to the surface of substrate, the surface adopting two kinds of nickel-base alloys to be applied to substrate by the mode of electric arc spraying forms anti-corrosion layer, then forms wearing layer by the surface of polishing substrate;
(I), ready heat absorbing sheet is wrapped on heat pipe, is then pressed in the groove on substrate;
(J), then ready aluminium flake according to the mounting groove size on substrate, be rolled into fin, and inserted in mounting groove.
The concrete procedure of processing of a kind of high-efficiency inserted fin radiator of the present invention, the formula following (mass fraction) of described nickel-base alloy:
Nickel: 60 parts-62 parts; Chromium: 22 parts-23 parts; Molybdenum: 8 parts-10 parts; Aluminium: 1.1 parts-1.5 parts; Copper: 0.4 part-0.5 part; Silicon: 0.1 part-0.2 part; Carbon: 0.04 part-0.05 part; Nitrogen: 0.01 part-0.02 part.
Beneficial effect: a kind of high-efficiency inserted fin radiator of the present invention, has the following advantages:
1, heat absorbing sheet is wrapped in the surface of heat pipe by radiator of the present invention, fast plant equipment can be run the heat produced sponge fast and pass to fin, and then distribute heat to the outside or inside of plant equipment and run normally with guarantee equipment, simultaneously fin adopts three to be the pattern of a group, allows it reach better radiating effect.
2, the substrate in the present invention is provided with protective layer, is followed successively by heat shield, corrosion resistant layer and wearing layer from inside to outside, and then plays a very good protection to substrate, and then extends the useful life of whole radiator.
3, the base lower surface in the present invention is provided with heat absorption hole, will improve the heat absorption efficiency of radiator like this, and then substantially increase the radiating efficiency of radiator.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of the protective layer described in the present invention.
Fig. 3 is the structural representation in hole of absorbing heat described in the present invention.
In figure: substrate-1, fin-2, heat conduction layer-3, sidewall-4, heat pipe-5, heat absorbing sheet-6,
Protective layer-7, corrosion resistant layer-8, wearing layer-9, heat absorption hole-10.
Embodiment
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims limited range.
Embodiment 1
As Fig. 1, a kind of high-efficiency inserted fin radiator shown in 2 and 3, comprise: substrate 1, fin 2, heat conduction layer 3 and sidewall 4, the fin that described fin 2 is made for aluminium alloy, it inserts in the surface of substrate 1 after roll-forming, groove after roll-in and the groove match on substrate 1 on described fin 2, described heat conduction layer 3 is located at the inside of substrate 1, described sidewall 4 is located at the both sides of fin 2, described substrate 1 is provided with groove, heat pipe 5 is provided with in groove, described heat pipe 5 adopts the insulating tube of hollow, the surface of described heat pipe 5 is provided with heat absorbing sheet 6.Substrate 1 of the present invention is provided with heat absorption hole, and it is located at below heat conduction layer 3.
Substrate 1 described in the present embodiment is provided with protective layer 7, and described protective layer 7 is made up of corrosion resistant layer 8 and wearing layer 9.
A kind of high-efficiency inserted fin radiator described in the present embodiment, the concrete procedure of processing of described radiator is as follows:
(A) first carry out the preparation before production, cleaned out by ingot-containing tube inner bag, and adjust extruding center with clear cylinder pad, extrusion axis, ingot-containing tube and die holder discharging opening are on a center line;
(B) check that whether extruder dry running is normal, then start die trial, select the short aluminium bar of a length within the scope of 150-200mm to put into ingot-containing tube and heat, heating and temperature control is between 480-520 DEG C;
(C), the heating and temperature control of mould at about 480 DEG C, time of its heating must not be less than 2 hours;
(D), turn off extruder automatic transmission, each section of switch zero position, pressure from minimum pressure starts slowly, during aluminium filling process, Stress control is within 100 ㎏/cm2, and ammeter Data Control, within 2-3A, starts discharging after its 3-5 minute aluminium bar is shaping;
(E), then according to the size that order needs, slowly sawing is carried out to aluminium bar, form substrate and sidewall;
(F), at the back side of substrate 1 utilize numerical control lathe wheeled litter to go out to absorb heat hole 11, recycling milling machine on substrate 1 evenly, compartment of terrain offers groove and mounting groove, arranges in the mode of two mounting grooves groove;
(H), carry out protective layer 7 again process the surface of substrate 1, the surface adopting two kinds of nickel-base alloys to be applied to substrate 1 by the mode of electric arc spraying forms anti-corrosion layer 8, then forms wearing layer 9 by the surface of polishing substrate 1;
(I), ready heat absorbing sheet 6 is wrapped on heat pipe 5, is then pressed in the groove on substrate 1;
(J), then ready aluminium flake according to the mounting groove size on substrate 1, be rolled into fin 2, and inserted in mounting groove.
A kind of high-efficiency inserted fin radiator described in the present embodiment, wherein, the formula of described nickel-base alloy is as follows:
Nickel: 60 parts; Chromium: 22 parts; Molybdenum: 8 parts; Aluminium: 1.1 parts;
Copper: 0.4 part; Silicon: 0.1 part; Carbon: 0.04 part; Nitrogen: 0.01 part.
Embodiment 2
A kind of high-efficiency inserted fin radiator structure described in the present embodiment is with embodiment 1, and wherein, described nickel-base alloy adopts following formula: nickel: 62 parts; Chromium: 23 parts; Molybdenum: 10 parts; Aluminium: 1.5 parts;
Copper: 0.5 part; Silicon: 0.2 part; Carbon: 0.05 part; Nitrogen: 0.02 part.
Embodiment 3
A kind of high-efficiency inserted fin radiator structure described in the present embodiment is with embodiment 1, and wherein, described nickel-base alloy adopts following formula: nickel: 61 parts; Chromium: 22.6 parts; Molybdenum: 9 parts; Aluminium: 1.3 parts;
Copper: 0.45 part; Silicon: 0.15 part; Carbon: 0.045 part; Nitrogen: 00.015 part.

Claims (7)

1. a high-efficiency inserted fin radiator, it is characterized in that: comprising: substrate (1), fin (2), heat conduction layer (3) and sidewall (4), described fin (2) is welded on substrate (1), described heat conduction layer (3) is located at the inside of substrate (1), described sidewall (4) is located at the both sides of fin (2), described substrate (1) is provided with groove, is provided with heat pipe (5) in groove, and the surface of described heat pipe (5) is provided with heat absorbing sheet (6).
2. a kind of high-efficiency inserted fin radiator according to claim 1, is characterized in that: described substrate (1) is provided with heat absorption hole (11), and it is located at below heat conduction layer (3).
3. a kind of high-efficiency inserted fin radiator according to claim 1, it is characterized in that: the fin that described fin (2) is made for aluminium alloy, it inserts in the surface of substrate (1) after roll-forming, the groove after the upper roll-in of described fin (2) and the groove match on substrate (1).
4. a kind of high-efficiency inserted fin radiator according to claim 1, is characterized in that: described substrate (1) is provided with protective layer (7), and described protective layer (7) is made up of corrosion resistant layer (8) and wearing layer (9).
5. a kind of high-efficiency inserted fin radiator according to claim 1, is characterized in that: described heat pipe (3) adopts the insulating tube of hollow.
6. a kind of high-efficiency inserted fin radiator according to claim 1, is characterized in that: the concrete procedure of processing of described radiator is as follows:
(A) first carry out the preparation before production, cleaned out by ingot-containing tube inner bag, and adjust extruding center with clear cylinder pad, extrusion axis, ingot-containing tube and die holder discharging opening are on a center line;
(B) check that whether extruder dry running is normal, then start die trial, select the short aluminium bar of a length within the scope of 150-200mm to put into ingot-containing tube and heat, heating and temperature control is between 480-520 DEG C;
(C), the heating and temperature control of mould at about 480 DEG C, time of its heating must not be less than 2 hours;
(D), turn off extruder automatic transmission, each section of switch zero position, pressure from minimum pressure starts slowly, during aluminium filling process, Stress control is within 100 ㎏/cm2, and ammeter Data Control, within 2-3A, starts discharging after its 3-5 minute aluminium bar is shaping;
(E), then according to the size that order needs, slowly sawing is carried out to aluminium bar, form substrate (1) and sidewall (4);
(F), at the back side of substrate (1) utilize numerical control lathe wheeled litter to go out to absorb heat hole (11), recycling milling machine is upper evenly at substrate (1), compartment of terrain offers groove and mounting groove, arrange in the mode of two mounting grooves groove;
(H), again protective layer (7) process is carried out to the surface of substrate (1), the surface adopting nickel-base alloy to be applied to substrate (1) by the mode of electric arc spraying forms anti-corrosion layer (8), then forms wearing layer (9) by the surface of polishing substrate (1);
(I), ready heat absorbing sheet (6) be wrapped on heat pipe (5), be then pressed in the groove on substrate (1);
(J), then ready aluminium flake according to the mounting groove size on substrate (1), be rolled into fin (2), and inserted in mounting groove.
7. the concrete procedure of processing of a kind of high-efficiency inserted fin radiator according to claim 6, is characterized in that: the formula of described nickel-base alloy is as follows:
Nickel: 60-62 part; Chromium: 22-23 part; Molybdenum: 8-10 part; Aluminium: 1.1-1.5 part;
Copper: 0.4-0.5 part; Silicon: 0.1-0.2 part; Carbon: 0.04-0.05 part; Nitrogen: 0.01-0.02 part.
CN201510024954.0A 2015-01-19 2015-01-19 A kind of high-efficiency inserted fin radiator Active CN104602495B (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109411429A (en) * 2018-10-31 2019-03-01 广东美的制冷设备有限公司 Intelligent power module and preparation method, electric appliance
CN109413957A (en) * 2018-11-20 2019-03-01 江苏中色锐毕利实业有限公司 A kind of radiator and its application

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1139312C (en) * 1999-11-20 2004-02-18 富准精密工业(深圳)有限公司 Radiator and its making method
CN2586335Y (en) * 2002-11-25 2003-11-12 英业达股份有限公司 Radiating substrate structure
CN204350542U (en) * 2015-01-19 2015-05-20 太仓市兴港金属材料有限公司 A kind of efficient multi-mode fin-inserted radiator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109411429A (en) * 2018-10-31 2019-03-01 广东美的制冷设备有限公司 Intelligent power module and preparation method, electric appliance
CN109413957A (en) * 2018-11-20 2019-03-01 江苏中色锐毕利实业有限公司 A kind of radiator and its application

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