CN104593971A - Auxiliary agent dip-dyeing and moisture content control system and method of textile drying and shaping processor - Google Patents
Auxiliary agent dip-dyeing and moisture content control system and method of textile drying and shaping processor Download PDFInfo
- Publication number
- CN104593971A CN104593971A CN201510059771.2A CN201510059771A CN104593971A CN 104593971 A CN104593971 A CN 104593971A CN 201510059771 A CN201510059771 A CN 201510059771A CN 104593971 A CN104593971 A CN 104593971A
- Authority
- CN
- China
- Prior art keywords
- auxiliary agent
- ribbon
- fabric
- control system
- force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
Abstract
The invention discloses an auxiliary agent dip-dyeing and moisture content control system and method of a textile drying and shaping processor. The control system comprises a driving shaft, a pressing shaft, a supporting point shaft, a driving wheel, a force arm, an air cylinder, a ribbon roller shaft, an auxiliary agent or water tank, a floater system, a valve, a bearing and the like. According to the control method, the pressure of the air cylinder is fully automatically adjusted through a central control system so that the wetting amount of an auxiliary agent or water is automatically controlled according to the properties and the wetting requirements of a textile, a ribbon and a zip fastener,. The auxiliary agent dip-dyeing and moisture content control system has an ingenious and reasonable structural design; the use amount of the auxiliary agent or the water for drying and shaping processing is effectively ensured; the shaping and drying quality is improved, and the pollution to the environment by the auxiliary agent is reduced.
Description
Technical field
The present invention relates to dyeing machinery technical field, the auxiliary agent being specifically related to a kind of fabric (comprising ribbon, slide fastener) drying and shaping processor is contaminated and moisture control system and control method thereof.
Background technology
At present, fabric, ribbon, the slide fasteners such as all size slide fastener, ribbon, wrapped belt (are determined depending on concrete technology requirement) before dyeing or afterwards, need to carry out drying and shaping process; Due to the moisture content disunity of fabric, ribbon, slide fastener self, and fabric, ribbon, slide fastener needed to add necessary auxiliary agent (determining depending on concrete technology requirement) before drying and shaping.Traditional drying and shaping equipment, the moisture content of fabric, ribbon, slide fastener self does not carry out unifying process, and soaking of auxiliary agent does not carry out necessary control usually, just simply soak, at once carry out drying and shaping process, this just easily causes the auxiliary agent amount of soaking too much and fabric, ribbon, slide fastener moisture content disunity, baking needed time skimble-scamble problem, affect the effect of drying and shaping, waste auxiliary agent, cause environmental pollution.Therefore, in order to accurately control the use amount of auxiliary agent, be necessary to control the degree of soaking of auxiliary agent and fabric, ribbon, slide fastener moisture content disunity.
Summary of the invention
In order to solve the problem, the auxiliary agent proposing fabric drying heat treatment machine is contaminated and moisture control system and method, the soak degree of automatic adjustment to fabric, ribbon, slide fastener of cylinder pressure is utilized to control, accurately to control fabric, ribbon, the auxiliary agent amount of soaking of slide fastener and fabric, ribbon, slide fastener moisture content, improve the quality of drying and shaping, also reduce auxiliary agent to the pollution of environment.
The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system, comprise auxiliary agent groove, characterized by further comprising driving shaft, compression axis, fulcrum shaft, driving wheel, the arm of force, cylinder, the first ribbon roll shaft, the second ribbon roll shaft, float system, liquid flowing valve and bearing; Fabric to be soaked, ribbon, slide fastener successively through the second ribbon roll shaft and the first ribbon roll shaft, and enter in auxiliary agent groove and contaminate, then through leaving this control system driving shaft and compression axis under the effect of driving shaft and compression axis; Driving shaft is driven by driving wheel and rotates, and assists fabric, ribbon, slide fastener to move with fabric, ribbon, frictional force between slide fastener and driving shaft; Compression axis two ends are arranged on one end of the arm of force by bearing, and the arm of force is movably arranged on fulcrum shaft and also can rotates around fulcrum shaft, and the other end of the arm of force is arranged on cylinder; The pressure of cylinder is delivered on compression axis by the arm of force, and thrust compresses fabric, ribbon, slide fastener whereby; Auxiliary agent groove for the solution depositing fabric, ribbon, slide fastener soak, the solution deep in auxiliary agent groove by float Systematical control, when liquid level is lower than set depth, float system trigger liquid flowing valve make-up solution; Liquid flowing valve is positioned at auxiliary agent trench bottom.
Preferably, described first ribbon roll shaft, the second ribbon roll shaft are installed in auxiliary agent groove, and the second ribbon roll shaft is positioned on the first ribbon roll shaft.
Preferably, described driving shaft and compression axis are positioned at above auxiliary agent groove.
Preferably, described liquid flowing valve also has manual-lock and opening switch.
Further with improvement, control system adopts two cylinder arrangement, and two cylinders are connected with the one end of the arm of force being positioned at compression axis two ends respectively.
Further with improvement, the second ribbon roll shaft is positioned at the oblique upper of the first ribbon roll shaft, and the position between driving shaft and compression axis is positioned at directly over the first ribbon roll shaft.
Further with improvement, the described arm of force is for form L shape structure by orthogonal two sections, and what fulcrum shaft was positioned at L shape structure intersects vertically a little, and axis when driving shaft compresses with compression axis to be positioned on horizontal plane and vertical with from the first ribbon roll shaft fabric out.
For the auxiliary agent dip-dye of above-mentioned fabrics drying and shaping processor and the control method of moisture control system, specifically: set cylinder pressure as P1, the effective force arm lengths of cylinder on the arm of force is L1, the effective force arm lengths of compression axis on the arm of force is L2, then pressure compression axis obtained is P2=P1*L1/L2; Obtain the relation between the pressure P 2 on fabric, ribbon, the degree of soaking of slide fastener and compression axis by experiment, and be stored in the central controller of fabric drying heat treatment machine; Central controller is required by the degree of soaking of fabric, ribbon, slide fastener and automatically reaches the object of regulable control according to above-mentioned formula adjusting cylinders pressure.
Relative to prior art, the present invention has the following advantages:
Reasonable in design of the present invention, can and soak requirement automatically control the amount of soaking of auxiliary agent and balancing water content is unified according to the character of fabric, ribbon, slide fastener by central control system full-automatic regulation cylinder pressure, effectively guarantee the auxiliary agent use amount of drying and shaping process and the unification of moisture content, improve the quality of shaping and drying, reduce auxiliary agent to the pollution of environment.
Accompanying drawing explanation
Fig. 1 is the auxiliary agent dip-dye of fabric drying heat treatment machine of the present invention and the isometric views of moisture control system.
Fig. 2 is the auxiliary agent dip-dye of fabric drying heat treatment machine of the present invention and the sectional view (sectional plane is perpendicular to driving shaft) of moisture control system.
Fig. 3 is the right view of Fig. 1.
Fig. 4 is the front view of Fig. 1.
Fig. 5 is the partial view of the application schematic diagram of the present invention in fabric, ribbon, slide fastener drying and shaping processor.
Fig. 6 is the application schematic diagram of the present invention in fabric, ribbon, slide fastener drying and shaping processor.
In figure: 1-driving shaft; 2-compression axis; 3-fulcrum shaft; 4-driving wheel; The 5-arm of force; 6-cylinder; 7-first ribbon roll shaft; 8-second ribbon roll shaft; 9-auxiliary agent groove; 10-float system; 11-valve; 12-bearing.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, but enforcement of the present invention and protection are not limited thereto, if there is not specified part below, is all that those skilled in the art can refer to existing techniques in realizing.
As shown in Fig. 1 ~ Fig. 6, the auxiliary agent of fabric, ribbon, slide fastener drying and shaping processor is contaminated and a moisture control system, comprises driving shaft 1, compression axis 2, fulcrum shaft 3, driving wheel 4, the arm of force 5, cylinder 6, first ribbon roll shaft 7, second ribbon roll shaft 8, auxiliary agent groove 9, float system 10, liquid flowing valve 11, bearing 12 etc.; Fabric to be soaked, ribbon, slide fastener, through the second ribbon roll shaft 8 and the first ribbon roll shaft 7, soak in auxiliary agent groove 9, then leave native system through in the middle of driving shaft 1 and compression axis 2; Driving shaft 1 has driving wheel 4 drive and rotate, and assists fabric, ribbon, slide fastener to move with the frictional force between fabric, ribbon, slide fastener and driving shaft 1; Compression axis 2 two ends are arranged on by bearing 12 on one end of the arm of force 5, and the arm of force 5 can be rotated by fulcrum shaft 3, and the other end of the arm of force 5 is arranged on cylinder 6; The pressure of cylinder 6 is delivered on compression axis 2 by the arm of force 5, and thrust compresses fabric, ribbon, slide fastener whereby; Auxiliary agent groove 9 is for the solution depositing fabric, ribbon, slide fastener soak, and the solution deep in auxiliary agent groove 9 is controlled by float system 10, when liquid level is crossed lower than set depth, and float system trigger liquid flowing valve 11 make-up solution; Liquid flowing valve 11 can also manual-lock and unlatching.
As shown in Figure 2, described first ribbon roll shaft 7, second ribbon roll shaft 8 is installed in auxiliary agent groove 9, and the second ribbon roll shaft 8 is positioned on the first ribbon roll shaft 7; Driving shaft 1 and compression axis 2 are positioned at above auxiliary agent groove 9.
As shown in Figure 1 and Figure 4, improve further, control system adopts two cylinder arrangement, and two cylinders are connected with the one end of the arm of force 5 being positioned at compression axis 2 two ends respectively.Cylinder is by central controller controls.Second ribbon roll shaft 8 is positioned at the oblique upper of the first ribbon roll shaft 7, and the position between driving shaft 1 and compression axis 2 is positioned at directly over the first ribbon roll shaft 7.As Fig. 2, the described arm of force 5 is for form L shape structure by orthogonal two sections, and what fulcrum shaft 3 was positioned at L shape structure intersects vertically a little, and axis when driving shaft 1 compresses with compression axis 2 to be positioned on horizontal plane and vertical with from the first ribbon roll shaft 7 fabric out.This structural design can not only realize contaminating more efficiently, better controls moisture content, and makes parts and fabric stress equalization, reduces the wearing and tearing of parts.
Fig. 5 and Fig. 6 is application schematic diagram of the present invention, and can arrange that many covers auxiliary agent of the present invention is contaminated and moisture control system (501,502), in figure, the dotted line of not special index represents fabric (chain band) simultaneously.
The auxiliary agent dip-dye of above-mentioned fabrics, ribbon, slide fastener drying and shaping processor and the control method of moisture control system: set cylinder pressure as P1, the effective force arm lengths of cylinder on the arm of force 5 is L1, the effective force arm lengths of compression axis on the arm of force is L2, then the pressure that compression axis can obtain is P2=P1*L1/L2; Relation between pressure P 2 on the degree of soaking of fabric, ribbon, slide fastener and compression axis obtains by testing, and stores in the central controller; Central controller requires and the automatic object reaching regulable control according to above-mentioned formula adjusting cylinders pressure by the degree of soaking of fabric, ribbon, slide fastener.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned embodiment and revise.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.
Claims (8)
1. the auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system, comprise auxiliary agent groove (9), characterized by further comprising driving shaft (1), compression axis (2), fulcrum shaft (3), driving wheel (4), the arm of force (5), cylinder (6), the first ribbon roll shaft (7), the second ribbon roll shaft (8), float system (10), liquid flowing valve (11) and bearing (12); Fabric to be soaked, ribbon, slide fastener are successively through the second ribbon roll shaft (8) and the first ribbon roll shaft (7), and enter in auxiliary agent groove (9) and contaminate, then through leaving this control system driving shaft (1) and compression axis (2) under the effect of driving shaft (1) and compression axis (2); Driving shaft (1) is driven by driving wheel (4) and rotates, and assists fabric, ribbon, slide fastener to move with fabric, ribbon, frictional force between slide fastener and driving shaft (1); Compression axis (2) two ends are arranged on one end of the arm of force (5) by bearing (12), and the arm of force (5) is movably arranged on fulcrum shaft (3) and above also can rotates around fulcrum shaft (3), and the other end of the arm of force (5) is arranged on cylinder (6); The pressure of cylinder (6) is delivered on compression axis (2) by the arm of force (5), and thrust compresses fabric, ribbon, slide fastener whereby; Auxiliary agent groove (9) is controlled by float system (10) for the solution depositing fabric, ribbon, slide fastener soak, the solution deep in auxiliary agent groove (9), when liquid level is lower than set depth, and float system trigger liquid flowing valve (11) make-up solution; Liquid flowing valve (11) is positioned at auxiliary agent groove (9) bottom.
2. the auxiliary agent of fabric drying heat treatment machine according to claim 1 is contaminated and moisture control system, it is characterized in that described first ribbon roll shaft (7), the second ribbon roll shaft (8) is installed in auxiliary agent groove (9), and the second ribbon roll shaft (8) is positioned on the first ribbon roll shaft (7).
3. the auxiliary agent of fabric drying heat treatment machine according to claim 2 is contaminated and moisture control system, it is characterized in that driving shaft (1) and compression axis (2) are positioned at auxiliary agent groove (9) top.
4. the auxiliary agent of fabric drying heat treatment machine according to claim 1 is contaminated and moisture control system, it is characterized in that liquid flowing valve (11) also has manual-lock and opening switch.
5. the auxiliary agent of fabric drying heat treatment machine according to claim 2 is contaminated and moisture control system, and it is characterized in that adopting two cylinder arrangement, two cylinders are connected with the one end of the arm of force (5) being positioned at compression axis (2) two ends respectively.
6. the auxiliary agent of fabric drying heat treatment machine according to claim 3 is contaminated and moisture control system, it is characterized in that the second ribbon roll shaft (8) is positioned at the oblique upper of the first ribbon roll shaft (7), the position between driving shaft (1) and compression axis (2) is positioned at directly over the first ribbon roll shaft (7).
7. the auxiliary agent of fabric drying heat treatment machine according to claim 3 is contaminated and moisture control system, it is characterized in that the described arm of force (5) is for form L shape structure by orthogonal two sections, what fulcrum shaft (3) was positioned at L shape structure intersects vertically a little, and axis when driving shaft (1) compresses with compression axis (2) to be positioned on horizontal plane and vertical with from the first ribbon roll shaft (7) fabric out.
8. for the auxiliary agent dip-dye of fabric drying heat treatment machine according to claim 1 and the control method of moisture control system, it is characterized in that: set cylinder (6) pressure as P1, the effective force arm lengths of cylinder on the arm of force (5) is L1, the effective force arm lengths of compression axis on the arm of force is L2, then pressure compression axis obtained is P2=P1*L1/L2; Obtain the relation between the pressure P 2 on fabric, ribbon, the degree of soaking of slide fastener and compression axis by experiment, and be stored in the central controller of fabric drying heat treatment machine; Central controller is required by the degree of soaking of fabric, ribbon, slide fastener and automatically reaches the object of regulable control according to above-mentioned formula adjusting cylinders pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510059771.2A CN104593971B (en) | 2015-02-04 | 2015-02-04 | The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510059771.2A CN104593971B (en) | 2015-02-04 | 2015-02-04 | The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104593971A true CN104593971A (en) | 2015-05-06 |
| CN104593971B CN104593971B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510059771.2A Expired - Fee Related CN104593971B (en) | 2015-02-04 | 2015-02-04 | The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system and method |
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| Country | Link |
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| CN (1) | CN104593971B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4532782A (en) * | 1984-04-04 | 1985-08-06 | Samcoe Holding Corporation | Apparatus for pad batch dyeing of tubular knitted cotton fabrics |
| CN1587484A (en) * | 2004-09-13 | 2005-03-02 | 吴道平 | Inflation pad-jig dyeing machine |
| CN203768644U (en) * | 2014-01-22 | 2014-08-13 | 绍兴市联科机械有限公司 | Smaller padder of scutching water mangle |
| CN204530171U (en) * | 2015-02-04 | 2015-08-05 | 广州番禺高勋染整设备制造有限公司 | The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system |
-
2015
- 2015-02-04 CN CN201510059771.2A patent/CN104593971B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4532782A (en) * | 1984-04-04 | 1985-08-06 | Samcoe Holding Corporation | Apparatus for pad batch dyeing of tubular knitted cotton fabrics |
| CN1587484A (en) * | 2004-09-13 | 2005-03-02 | 吴道平 | Inflation pad-jig dyeing machine |
| CN203768644U (en) * | 2014-01-22 | 2014-08-13 | 绍兴市联科机械有限公司 | Smaller padder of scutching water mangle |
| CN204530171U (en) * | 2015-02-04 | 2015-08-05 | 广州番禺高勋染整设备制造有限公司 | The auxiliary agent of fabric drying heat treatment machine is contaminated and moisture control system |
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| CN104593971B (en) | 2017-01-04 |
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Granted publication date: 20170104 Termination date: 20200204 |