CN104588941A - Steel tube flange welding positioning clamp - Google Patents

Steel tube flange welding positioning clamp Download PDF

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Publication number
CN104588941A
CN104588941A CN201410660517.3A CN201410660517A CN104588941A CN 104588941 A CN104588941 A CN 104588941A CN 201410660517 A CN201410660517 A CN 201410660517A CN 104588941 A CN104588941 A CN 104588941A
Authority
CN
China
Prior art keywords
flange
block
radial
positioning
steel tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410660517.3A
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Chinese (zh)
Inventor
李冰
毛汉领
段青山
黄振峰
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Guangxi University
Original Assignee
Guangxi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi University filed Critical Guangxi University
Priority to CN201410660517.3A priority Critical patent/CN104588941A/en
Publication of CN104588941A publication Critical patent/CN104588941A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a steel tube flange welding positioning clamp. The steel tube flange welding positioning clamp is mainly formed by a radial positioning block, a radial pressure block, an axial positioning block, a flange stop disc and short positioning pins, wherein the radial positioning block, the radial pressure block, the axial positioning block, the flange stop disc and the short positioning pins are installed on a positioning pin shaft. The outer diameter of the axial positioning block is larger than the inner diameter of a steel tube, and the axial positioning block is tightly attached to a flange; the outer diameter of the radial positioning block is smaller than the inner diameter of the steel tube, the radial positioning block is tightly attached to the inner wall of the steel tube, a conical center hole is formed in the middle of the radial positioning block, one end of the radial pressure block is inserted into the conical center hole of the radial positioning block, and a locked nut and a locked gasket are installed at each end of the positioning pin shaft. Pin holes corresponding to the flange are formed in the periphery of the flange stop disc, and fixed connection is achieved through the short positioning pins. By means of the steel tube flange welding positioning clamp, axial and radial rapid positioning of the steel tube flange is achieved, the application range is wide, steel tube flanges different in specification can be positioned, a worker only needs to select corresponding axial positioning blocks and corresponding radial positioning blocks, and the production efficiency and the welding quality can be remarkably improved.

Description

Steel pipe flange positioning fixture for welding
Technical field
The present invention relates to a kind of soldering appliance technical field, specifically steel pipe flange positioning fixture for welding.
Technical background
Fixture is a kind of important technological equipment in machinery manufacturing industry, and fixture reasonable in design can ensure the quality of machining, raises labour productivity, and reduces production cost, reduces labor intensity.
The welding of current steel pipe flange is widely used automatic welding, improves welding quality and welding efficiency to a certain extent.But there are a lot of steel pipe-flange automatic soldering devices all Shortcomings, the shortcoming and defect that they exist is difficult to ensure that ring flange and steel shaft are accurately located to radial direction, usually artificial by bar shaped horizon rule and steel set-square centering counterpart, then spot welding mounting flange and steel pipe, last clamping to automatic welding device welds.This method complex operation is consuming time, and quality is unstable, and production efficiency is low, and labour intensity is large, seriously constrains the performance of the advantage of steel pipe flange automatic welding.
Summary of the invention
The object of the present invention is to provide a kind of steel pipe flange positioning fixture for welding, manual centering during to solve steel pipe flange automatic welding, there is loaded down with trivial details consuming time, quality is unstable, production efficiency is low and labour intensity is large problem in spot welding location.
For achieving the above object, the present invention adopts following technical scheme:
Steel pipe flange positioning fixture for welding of the present invention, it is formed primarily of alignment pin 1, radial location block 12, radial pressure block 4, axial location block 11, flange block plate 5 and short alignment pin 6, radial pressure block 4, radial location block 12, axial location block 11 and flange block plate 5 are arranged in alignment pin 1 successively, axial location block 11 is placed between radial location block 12 and flange block plate 5, its external diameter is greater than pipe diameter, and is close to flange; Described radial location block 12 external diameter is less and be close to steel pipe inner wall than pipe diameter, conical central hole is provided with in the middle part of it, one end of radial pressure block 4 is inserted in the conical central hole of radial location block 12 also to be formed and is closely cooperated, and nut and the pad of locking is housed respectively at the two ends of alignment pin 1; The periphery of flange block plate 5 is provided with the pin-and-hole corresponding with flange, and is achieved a fixed connection by short alignment pin 6.
Radial location block 12 of the present invention by three shapes identical, the arc block that can be separated from each other encloses to connect and forms, its circumference is evenly equipped with 6 through holes.
Flange block plate 5 of the present invention is provided with the centre bore with alignment pin 1 interference fits, and be circumferentially with the pin-and-hole of many group different sizes, correspond to the flange bolt hole of specification not of the same race, every 3 one group, locate short pin through ring flange 3 bolts hole wherein and 3 locating holes of flange block plate, realize flange radial location.
One end that alignment pin 1 of the present invention stretches out flange block plate 5 is provided with the through hole can extracting and insert rotary handle 9 at any time.
The advantage of steel pipe flange positioning fixture for welding of the present invention is:
1. make use of cone match and there is the effect of good centering, repeatedly dismantle the axiality not affecting inside and outside circle axis of cone line, ensure that the axiality of steel pipe and flange.
2. flange block plate can be provided with as required and organize dowel hole more, locates the steel pipe flange of different size, only need use the axial location block of corresponding thickness and the radial location block of corresponding diameter, therefore applied widely.
3. structure of the present invention is simple, and structure is simple, and easy for installation, accurate positioning, can significantly improve production efficiency, ensures welding quality, and easy to use and reliable, low cost of manufacture.
Accompanying drawing explanation
Fig. 1 is the structural representation of steel pipe flange positioning fixture for welding of the present invention.
Fig. 2 is that the A of Fig. 1 is to schematic diagram.
Fig. 3 is the structural representation of the radial location block in Fig. 1.
Fig. 4 is that schematic diagram is looked on the right side of Fig. 3.
In figure: 1, alignment pin 2, nut 3, pad 4, radial pressure block 5, flange block plate 6, short alignment pin 7, pad 8, nut 9, handle 10, flange 11, axial location block 12, radial location block 13, steel pipe.
Detailed description of the invention
As shown in Figure 1 and Figure 2, steel pipe flange positioning fixture for welding of the present invention comprises radial location block 12, radial pressure block 4, nut 2, pad 3, alignment pin 1, axial location block 11, flange block plate 5, short alignment pin 6, pad 7, nut 8, rotary handle 9.Radial pressure block 4, radial location block 12, axial location block 11 and flange block plate 5 are arranged in alignment pin 1 from left to right successively, and axial location block 11 is placed between radial location block 12 and flange block plate 5, and its external diameter is greater than steel pipe 13 internal diameter, and is close to flange 10; Radial location block 12 external diameter is less than steel pipe 13 internal diameter and be close to steel pipe inner wall, is provided with conical central hole in the middle part of it; Radial pressure block 4 is provided with the male cone (strobilus masculinus) forming taper fit with the inner conical surface of radial location block 12, and is provided with the centre bore forming interference fits with alignment pin 1, and one end of radial pressure block 4 is inserted in the conical central hole of radial location block 12 also to be formed and closely cooperated; Nut 2 and the pad 3 of locking are housed at the left end of alignment pin 1, at the right-hand member of alignment pin 1, nut 9 and pad 8 are housed; Flange block plate 5 is provided with the centre bore with alignment pin 1 interference fits, circumference is distributed with the pin-and-hole of 3 groups of different sizes, correspond to the flange of 3 kinds of specifications that flange bolt hole center circle diameter is respectively Φ B, Φ C, Φ D, every 3 one group, locate short pin 6 through flange 3 bolts hole wherein and 3 locating holes of flange block plate, realize flange radial location.
Radial location block 12 of the present invention by three shapes identical, the arc block that can be separated from each other encloses to connect and forms, its circumference is evenly equipped with 6 through holes, can weight reduction, sees shown in Fig. 3 and Fig. 4.
One end that alignment pin 1 of the present invention stretches out flange block plate 5 is provided with the through hole can extracting and insert rotary handle 9 at any time.
The external diameter of axial location block 11 of the present invention is less than flange inner diameter, larger than pipe diameter, by axial location block, limits the distance of steel pipe right side and flange right side, realizes steel pipe flange axial location.
The operation principle of steel pipe flange positioning fixture for welding of the present invention is as follows:
First steel pipe 13 left end clamping on the chuck of automatic soldering device, then flange 10 is pressed in flange block plate 5 left side of fixture of the present invention, and inserts short alignment pin 6 pairs of flanges 10 and carry out radial location.Steel pipe is put in the one end of then fixture of the present invention being equipped with radial location block 12, and makes axial location block 11 near steel pipe 13 right side, and axial location block 13 also just limits the distance of steel pipe right side and flange right side, thus realizes steel pipe flange axial location.On the other hand, artificial use spanner fastening nut 8, avoids the rotation of alignment pin 1 by fixing rotary handle 9 in the process of fastening nut 8.Along with nut 8 is constantly tightened, the nut 2 of left end and pad 3 constantly will compress radial pressure block 4 to the right, radial pressure block 4 produces radial pressure to radial locating piece 12 makes it outwards open and hold out against steel pipe inner wall, thus makes steel pipe, alignment pin and flange coaxial, i.e. steel pipe and flange coaxial.Steel pipe and flange position are all fixed, and during the startup of automatic soldering device, steel pipe, flange and fixture all synchronous axial system, carry out automatic welding to steel pipe and flange.

Claims (4)

1. steel pipe flange positioning fixture for welding, it is characterized in that: it is primarily of alignment pin (1), radial location block (12), radial pressure block (4), axial location block (11), flange block plate (5) and short alignment pin (6) are formed, radial pressure block (4), radial location block (12), axial location block (11) and flange block plate (5) are arranged in alignment pin (1) successively, axial location block (11) is placed between radial location block (12) and flange block plate (5), its external diameter is greater than pipe diameter, and be close to flange, described radial location block (12) external diameter is less and be close to steel pipe inner wall than pipe diameter, conical central hole is provided with in the middle part of it, one end of radial pressure block (4) is inserted in the conical central hole of radial location block (12) also to be formed and is closely cooperated, and nut and the pad of locking is housed respectively at the two ends of alignment pin (1), the periphery of flange block plate (5) is provided with the pin-and-hole corresponding with flange, and is achieved a fixed connection by short alignment pin (6).
2. steel pipe flange positioning fixture for welding according to claim 1, is characterized in that: described radial location block (12) by three shapes identical, the arc block that can be separated from each other encloses to connect and forms, its circumference is evenly equipped with 6 through holes.
3. steel pipe flange positioning fixture for welding according to claim 1 and 2, it is characterized in that: described flange block plate (5) is provided with the centre bore with alignment pin (1) interference fits, and be circumferentially with the pin-and-hole of many group different sizes, correspond to the flange bolt hole of specification not of the same race, every 3 one group, locate short pin through ring flange 3 bolts hole wherein and 3 locating holes of flange block plate, realize flange radial location.
4. steel pipe flange positioning fixture for welding according to claim 1 and 2, is characterized in that: one end that described alignment pin (1) stretches out flange block plate (5) is provided with the through hole can extracting and insert rotary handle (9) at any time.
CN201410660517.3A 2014-11-19 2014-11-19 Steel tube flange welding positioning clamp Pending CN104588941A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410660517.3A CN104588941A (en) 2014-11-19 2014-11-19 Steel tube flange welding positioning clamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410660517.3A CN104588941A (en) 2014-11-19 2014-11-19 Steel tube flange welding positioning clamp

Publications (1)

Publication Number Publication Date
CN104588941A true CN104588941A (en) 2015-05-06

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CN201410660517.3A Pending CN104588941A (en) 2014-11-19 2014-11-19 Steel tube flange welding positioning clamp

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CN (1) CN104588941A (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942509A (en) * 2015-06-30 2015-09-30 广船国际有限公司 Flange assembly positioning device
CN105522303A (en) * 2016-01-10 2016-04-27 大连金州重型机器集团有限公司 Drum liner fitting-up device and using method thereof
CN107186500A (en) * 2017-07-14 2017-09-22 钦州学院 Spindle of numerical control lathe auxiliary locator
CN107470813A (en) * 2017-09-18 2017-12-15 浙江硕和机器人科技有限公司 Anti-knock container liner fixes assembling device
CN108687484A (en) * 2018-07-20 2018-10-23 江麓机电集团有限公司 Spring catch flange welding positioning fixture
CN108927633A (en) * 2018-09-04 2018-12-04 沈阳工程学院 A kind of minor diameter pipe connecting flange welding device
CN110080598A (en) * 2019-04-26 2019-08-02 江阴鑫联金属制品有限公司 Y type distaff automatic fixture
CN110480251A (en) * 2019-09-11 2019-11-22 襄阳中和机电技术有限公司 A kind of flange adapting to more specifications and steel pipe fixed-position welding device
CN111889953A (en) * 2020-07-30 2020-11-06 哈尔滨锅炉厂有限责任公司 Flange connecting pipe welding positioning device
CN111940982A (en) * 2020-09-15 2020-11-17 山东锐驰机械有限公司 Novel flange welding tool and using method
CN112935964A (en) * 2021-01-12 2021-06-11 中国石油天然气股份有限公司 Dust collection flange polishing device and control method thereof
CN113664444A (en) * 2021-08-27 2021-11-19 大连船用柴油机有限公司 Welding and positioning method for engine base flange of large-scale low-speed marine diesel engine
CN114888737A (en) * 2022-06-29 2022-08-12 中国航发动力股份有限公司 Static balance clamp and static balance method
CN115582694A (en) * 2022-11-25 2023-01-10 中科艾尔(北京)科技有限公司 Centering welding tool for base block and plugging cap
CN116586875A (en) * 2023-07-03 2023-08-15 安徽江淮专用汽车有限公司 A device for cleaning car pipeline flange welding position

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001058290A (en) * 1999-08-20 2001-03-06 Marui:Kk Jig for fitting flange at right angle to tube end part
CN1357429A (en) * 2000-12-08 2002-07-10 白天海 Flange positioner
CN1733418A (en) * 2000-12-08 2006-02-15 中国建筑第八工程局工业设备安装公司一公司 Flange positioner
CN200988176Y (en) * 2006-10-26 2007-12-12 中国石油天然气管道局 Flange butt-joint device
CN101301713A (en) * 2008-06-30 2008-11-12 白天海 Flange positioner of double locking apparatus
CN101569974A (en) * 2008-05-04 2009-11-04 中建工业设备安装有限公司 Flange positioner rapidly regulating locking device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001058290A (en) * 1999-08-20 2001-03-06 Marui:Kk Jig for fitting flange at right angle to tube end part
CN1357429A (en) * 2000-12-08 2002-07-10 白天海 Flange positioner
CN1733418A (en) * 2000-12-08 2006-02-15 中国建筑第八工程局工业设备安装公司一公司 Flange positioner
CN200988176Y (en) * 2006-10-26 2007-12-12 中国石油天然气管道局 Flange butt-joint device
CN101569974A (en) * 2008-05-04 2009-11-04 中建工业设备安装有限公司 Flange positioner rapidly regulating locking device
CN101301713A (en) * 2008-06-30 2008-11-12 白天海 Flange positioner of double locking apparatus

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Title
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942509A (en) * 2015-06-30 2015-09-30 广船国际有限公司 Flange assembly positioning device
CN105522303A (en) * 2016-01-10 2016-04-27 大连金州重型机器集团有限公司 Drum liner fitting-up device and using method thereof
CN107186500A (en) * 2017-07-14 2017-09-22 钦州学院 Spindle of numerical control lathe auxiliary locator
CN107470813B (en) * 2017-09-18 2022-12-27 浙江硕和机器人科技有限公司 Liner fixing and assembling device for anti-explosion container
CN107470813A (en) * 2017-09-18 2017-12-15 浙江硕和机器人科技有限公司 Anti-knock container liner fixes assembling device
CN108687484A (en) * 2018-07-20 2018-10-23 江麓机电集团有限公司 Spring catch flange welding positioning fixture
CN108927633A (en) * 2018-09-04 2018-12-04 沈阳工程学院 A kind of minor diameter pipe connecting flange welding device
CN110080598A (en) * 2019-04-26 2019-08-02 江阴鑫联金属制品有限公司 Y type distaff automatic fixture
CN110080598B (en) * 2019-04-26 2024-05-03 江苏联诚精密合金科技有限公司 Y-shaped wire rod automatic clamp
CN110480251A (en) * 2019-09-11 2019-11-22 襄阳中和机电技术有限公司 A kind of flange adapting to more specifications and steel pipe fixed-position welding device
CN111889953A (en) * 2020-07-30 2020-11-06 哈尔滨锅炉厂有限责任公司 Flange connecting pipe welding positioning device
CN111940982A (en) * 2020-09-15 2020-11-17 山东锐驰机械有限公司 Novel flange welding tool and using method
CN112935964A (en) * 2021-01-12 2021-06-11 中国石油天然气股份有限公司 Dust collection flange polishing device and control method thereof
CN113664444A (en) * 2021-08-27 2021-11-19 大连船用柴油机有限公司 Welding and positioning method for engine base flange of large-scale low-speed marine diesel engine
CN114888737A (en) * 2022-06-29 2022-08-12 中国航发动力股份有限公司 Static balance clamp and static balance method
CN114888737B (en) * 2022-06-29 2023-11-03 中国航发动力股份有限公司 Static balance clamp and static balance method
CN115582694A (en) * 2022-11-25 2023-01-10 中科艾尔(北京)科技有限公司 Centering welding tool for base block and plugging cap
CN116586875A (en) * 2023-07-03 2023-08-15 安徽江淮专用汽车有限公司 A device for cleaning car pipeline flange welding position

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Application publication date: 20150506